CN212241617U

CN212241617U - Rapid Assembly rope saw

Info

Publication number: CN212241617U
Application number: CN201921400493.2U
Authority: CN
Inventors: 傅师铭
Original assignee: Quanzhou Dashayu Machinery Technology Co ltd
Current assignee: Quanzhou Dashayu Machinery Technology Co ltd
Priority date: 2019-08-26
Filing date: 2019-08-26
Publication date: 2020-12-29
Anticipated expiration: 2029-08-26

Abstract

The utility model discloses a rapid assembly rope saw, which comprises a frame, a workbench, a flywheel driving device, a diamond rope saw and an electric controller, wherein the frame comprises a fixed base, the flywheel driving device comprises a flywheel set, a flywheel driving motor and a rotary adjusting component, the rotary adjusting component comprises a mounting frame, a brake connecting plate, an open type gear box and a horizontal adjusting screw rod, the gear shaft and the gear in the gear box are arranged into a combined structure, when the diamond rope saw is replaced, the diamond rope saw fixedly connected at two ends in advance is placed on a left upper flywheel, a left lower flywheel, a through channel of a left rotary adjusting component, a through channel of a right rotary adjusting component, a right lower flywheel and a right upper flywheel, the first gear shaft is fixedly arranged on a second gear shaft by a screwdriver, so that the replacement can be completed, the time for replacing the diamond rope saw is greatly saved, the production efficiency is improved.

Description

Rapid Assembly rope saw

Technical Field

The utility model belongs to the technical field of the rope saw technique and specifically relates to a rapid Assembly rope saw is related to.

Background

The diamond wire saw is a device for cutting materials by adopting the high-speed linear motion of a diamond wire saw, is suitable for cutting and processing various hard materials, and is mainly applied to the fields of stone mining, building, plate cutting, forming, cutting and processing and the like. The existing diamond wire saw comprises a rack, a workbench, a flywheel driving device, a wire saw blade and an electrical control system, wherein the workbench is arranged on the rack and used for bearing stone materials, the wire saw blade is wound on the pre-cut stone materials and forms closed-loop connection with the flywheel driving device, and the electrical control system controls the flywheel driving device to drive the wire saw blade to do linear motion to cut the stone materials.

In the practical application process, the diamond wire saw is easy to break and scrap after being frequently used, thereby the diamond wire saw is often required to be replaced, but the existing diamond wire saw can only be used under the condition that the diamond wire saw is not fixed at two ends to be a closed loop when the diamond wire saw is replaced, one end of the diamond wire saw sequentially penetrates through an upper left flywheel, a lower left flywheel, a through channel of a left rotating adjusting assembly, a through channel of a right rotating adjusting assembly, a lower right flywheel and an upper right flywheel, and then forms a closed loop connection wire saw with the other end in a fixed connection mode.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome above-mentioned not enough, provide a rapid Assembly rope saw.

In order to achieve the above object, the technical solution of the present invention is: a rapid assembly wire saw comprises a rack, a workbench, a flywheel driving device, a diamond wire saw and an electric controller, wherein the rack comprises a fixed base, a vertical lifting device is arranged on the fixed base and can drive the flywheel driving device to vertically lift, a shifting device is further arranged on the fixed base, the workbench is fixedly arranged on the shifting device, and the shifting device can drive the workbench to shift back and forth; the flywheel driving device comprises a flywheel set, a flywheel driving motor and a rotary adjusting component, the flywheel set comprises an upper flywheel, a lower flywheel and a positioning plate, a driving wheel is arranged on a rotating shaft of the lower flywheel, a motor base is arranged on the vertical lifting device, the flywheel driving motor is arranged on the motor base, an output shaft of the flywheel driving motor is connected with the driving wheel through belt transmission, the rotary adjusting component is arranged on the vertical lifting device and is positioned below the flywheel set, the rotary adjusting component is arranged on the left side and the right side of the vertical lifting device, the rotary adjusting component comprises a mounting frame, a brake connecting plate, an open type gear box and a horizontal adjusting screw rod, an upper guide shaft and a lower guide shaft are transversely arranged on the mounting frame in a penetrating manner, the upper guide shaft and the lower guide shaft are arranged in parallel, and one end of the upper guide shaft and one end of the lower guide shaft, the other ends of the upper transmission shaft and the lower guide shaft are connected with the open type gear box, and the brake connecting plate is provided with an adjusting driving motor for driving the upper transmission shaft to rotate; the open type gear box comprises a combined gear shaft, a combined gear and a rotary guide wheel positioning frame, the combined gear is fixedly mounted on the combined gear shaft, the rotary guide wheel frame is fixedly mounted at one end of the combined gear shaft, two rotary guide wheels are arranged on the rotary guide wheel frame, a clamping gap is formed between the two rotary guide wheels, an axial through groove is formed in the combined gear shaft, and the axial through groove and the clamping gap form a through channel for the diamond rope saw to pass through; the vertical lifting device, the shifting device, the flywheel driving device and the rotary adjusting assembly are all controlled by the electric controller.

Preferably, the combined gear shaft comprises a first gear shaft and a second gear shaft, and the combined gear shaft is formed by combining the first gear shaft and the second gear shaft.

Preferably, the first gear shaft and the second gear shaft are both provided with screw holes, and the first gear shaft and the second gear shaft are combined and then fixed through screwing screws on the screw holes.

Preferably, the combination gear comprises a first gear and a second gear, both the first gear and the second gear are provided with screw holes, the first gear is fixed on the first gear shaft through screws, and the second gear is fixed on the second gear shaft through screws.

Preferably, the flywheel set further comprises a left flywheel set and a right flywheel set, the left flywheel set comprises an upper left flywheel, a lower left flywheel and a left positioning plate, the upper left flywheel and the lower left flywheel are respectively rotatably arranged at two ends of the left positioning plate through rotating shafts, and the left positioning plate is arranged on the vertical lifting device; the right flywheel group includes upper right flywheel, lower right flywheel and right locating rack, the right locating rack includes horizontal mounting panel and vertical locating plate, horizontal mounting panel installation is located vertical lift device is last, vertical locating plate dislocation is located vertical lift device's right side, upper right flywheel and lower right flywheel are respectively through the rotatable both ends of locating vertical locating plate of axis of rotation, the axis of rotation of flywheel still is equipped with the drive wheel on the end that vertical locating plate was passed in the axis of rotation of right side down.

Preferably, the rotation adjusting assembly comprises a left rotation adjusting assembly and a right rotation adjusting assembly, the left rotation adjusting assembly is arranged on the vertical lifting device and located below the left flywheel set, and the right rotation adjusting assembly is arranged on the vertical lifting device and located below the right flywheel set.

Preferably, a screw nut is arranged on the mounting rack, one end of the horizontal adjustment screw rod penetrates through the brake connecting plate to be in threaded connection with the screw nut, and a hand wheel is arranged at the other end of the horizontal adjustment screw rod.

Preferably, the hydraulic tensioning device is arranged on the vertical lifting device and comprises a hydraulic pump station and a tensioning oil cylinder, and the control output end of the hydraulic pump station is connected with the tensioning oil cylinder; the vertical lifting device is also provided with a moving track which transversely extends left and right, the moving track is provided with a moving plate, the left end part of the moving plate is provided with an oil cylinder connecting seat, the oil cylinder connecting seat is connected with an execution end of the tensioning oil cylinder, and the tensioning oil cylinder can drive the moving plate to linearly move along the moving track; the left positioning plate of the left flywheel set is arranged on the moving plate; the hydraulic tensioning device is controlled by an electric control console.

Preferably, the moving track is provided with a roller group, the roller group is composed of a plurality of rollers which are distributed in an up-down symmetrical manner, and the moving plate is movably clamped between the rollers which are distributed in the up-down symmetrical manner.

Through adopting foretell technical scheme, the beneficial effects of the utility model are that: through setting gear shaft and gear in the gear box into modular structure, only need place the diamond wire saw that both ends rigid coupling is good in advance in upper left flywheel, left side down, the through-going passageway of left rotation adjustment subassembly, the through-going passageway of right rotation adjustment subassembly, on right side down flywheel and the upper right flywheel when changing diamond wire saw, reuse screwdriver with first gear shaft fixed mounting can accomplish the change on the second gear shaft, the time of changing diamond wire saw has been saved greatly, and production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the left side structure of the middle-open type gearbox of the present invention;

FIG. 3 is a schematic view of the right side structure of the middle-open type gearbox of the present invention;

FIG. 4 is a schematic view of the structure of the combined gear shaft of the present invention;

FIG. 5 is a schematic view of the combined gear of the present invention;

fig. 6 is a combination view of the first gear shaft and the second gear shaft according to the present invention;

fig. 7 is a disassembled view of the first gear shaft and the second gear shaft of the present invention;

fig. 8 is a schematic structural view of the rotating guide wheel positioning frame of the present invention;

the main reference numbers: 1. a frame; 2. a work table; 3. a flywheel drive; 4. a diamond wire saw; 5. an electrical controller; 111. a vertical lifting device; 112. a displacement device; 331. an open-ended gearbox; 3311. a combined gear shaft; 3312. a combination gear; 3313. a first gear shaft; 3314. a second gear shaft; 3315. a first gear; 3316. a second gear; 3317. a screw hole; 3323. rotating the guide wheel positioning frame; 3324. rotating the guide wheel; 3325. an axial through slot.

Detailed Description

The invention is further described with reference to the following figures and specific examples.

It should be noted that the directional terms mentioned in the present invention, such as: upper, lower, front, rear, left, right, top, bottom, inner, outer, etc. are based on the orientation or positional relationship shown in the drawings for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.

As shown in fig. 1 and 2, the utility model relates to a rapid assembly rope saw, including frame 1, workstation 2, flywheel drive arrangement 3, diamond rope saw 4 and electropneumatic controller 5, the frame includes the unable adjustment base, be equipped with vertical lift device 6 on the unable adjustment base, vertical lift device 6 can drive flywheel drive arrangement 3 goes up and down vertically, still be equipped with shift unit 112 on the unable adjustment base, workstation 2 is fixed to be located on shift unit 112, shift unit 112 can drive workstation 2 shifts from beginning to end; the flywheel driving device 3 comprises a flywheel set, a flywheel driving motor and a rotary adjusting component, the flywheel set comprises an upper flywheel, a lower flywheel and a positioning plate, a driving wheel is arranged on a rotating shaft of the lower flywheel, a motor base is arranged on the vertical lifting device 6, the flywheel driving motor is arranged on the motor base, an output shaft of the flywheel driving motor is connected with the driving wheel through belt transmission, the rotary adjusting component is arranged on the vertical lifting device 6 and is positioned below the flywheel set, the rotary adjusting component is arranged on the left side and the right side of the vertical lifting device 6 and comprises a mounting frame, a braking connecting plate, an open type gear box 331 and a horizontal adjusting screw rod, an upper guide shaft and a lower guide shaft are transversely arranged on the mounting frame in a penetrating way, the upper guide shaft and the lower guide shaft are arranged in parallel, and one end of the upper guide shaft and one end of the lower guide shaft are both connected, the other ends of the upper transmission shaft and the lower guide shaft are connected with the open type gear box, and the brake connecting plate is provided with an adjusting driving motor for driving the upper transmission shaft to rotate; the open type gear case 331 comprises a combined gear shaft 3311, a combined gear 3312 and a rotary guide wheel positioning frame 3323, the combined gear shaft 3312 is fixedly installed on the combined gear shaft 3311, one end of the combined gear shaft 3311 is fixedly installed with the rotary guide wheel frame 3323, the rotary guide wheel positioning frame 3323 is provided with two rotary guide wheels 3324, a clamping gap is formed between the two rotary guide wheels 3324, an axial through groove 3325 is formed in the combined gear shaft 3311, and the axial through groove 3325 and the clamping gap form a through channel for the diamond wire saw 4 to pass through; the vertical lifting device 6, the shifting device 112, the flywheel driving device 3 and the rotation adjusting assembly are all controlled by the electric controller 5.

Specifically, the combined gear shaft 3311 includes a first gear shaft 3313 and a second gear shaft 3314, the combined gear shaft 3311 is formed by combining the first gear shaft 3313 and the second gear shaft 3314, and the diamond wire saw can be assembled more rapidly by setting the combined gear shaft 3311 to be detachably combined.

Specifically, the first gear shaft 3313 and the second gear shaft 3314 are both provided with screw holes 3317, and the first gear shaft 3313 and the second gear shaft 3314 are combined and then fixed by screwing screws onto the screw holes 3317, so that the diamond wire saw can be assembled more quickly.

Specifically, the combined gear 3312 comprises a first gear 3315 and a second gear 3316, the first gear 3315 and the second gear 3316 are both provided with screw holes 3317, the first gear 3315 is fixed on the first gear shaft 3313 through screws, the second gear 3316 is fixed on the second gear shaft 3314 through screws, the gear shaft is set to be a combined gear shaft which can be disassembled and combined, the gear is set to be a combined gear which can be disassembled and combined, and the combined gear is fixed on the gear shaft, so that the diamond wire saw can be assembled more quickly.

Specifically, the flywheel set further comprises a left flywheel set and a right flywheel set, the left flywheel set comprises an upper left flywheel, a lower left flywheel and a left positioning plate, the upper left flywheel and the lower left flywheel are respectively rotatably arranged at two ends of the left positioning plate through rotating shafts, and the left positioning plate is arranged on the vertical lifting device; the right flywheel set comprises an upper right flywheel, a lower right flywheel and a right positioning frame, the right positioning frame comprises a transverse mounting plate and a vertical positioning plate, the transverse mounting plate is mounted and arranged on the vertical lifting device, the vertical positioning plate is located on the right side of the vertical lifting device, the upper right flywheel and the lower right flywheel are respectively arranged at two ends of the vertical positioning plate in a rotatable mode through rotating shafts, and a driving wheel is further arranged at the end, where the rotating shaft of the lower right flywheel penetrates through the vertical positioning plate.

Specifically, rotatory adjustment subassembly includes left rotatory adjustment subassembly and right rotatory adjustment subassembly, left rotatory adjustment subassembly is located vertical lift device and is located the below of left flywheel group, right rotatory adjustment subassembly is located vertical lift device and is located the below of right flywheel group.

Specifically, a screw nut is arranged on the mounting frame, one end of the horizontal adjustment screw rod penetrates through the brake connecting plate to be in threaded connection with the screw nut, and a hand wheel is arranged at the other end of the horizontal adjustment screw rod.

The hydraulic tensioning device is arranged on the vertical lifting device and comprises a hydraulic pump station and a tensioning oil cylinder, and the control output end of the hydraulic pump station is connected with the tensioning oil cylinder; the vertical lifting device is also provided with a moving track which transversely extends left and right, the moving track is provided with a moving plate, the left end part of the moving plate is provided with an oil cylinder connecting seat, the oil cylinder connecting seat is connected with an execution end of the tensioning oil cylinder, and the tensioning oil cylinder can drive the moving plate to linearly move along the moving track; the left positioning plate of the left flywheel set is arranged on the moving plate; the hydraulic tensioning device is controlled by an electric control console.

Specifically, the moving rail is provided with a roller group, the roller group is composed of a plurality of rollers which are distributed in an up-down symmetrical mode, and the moving plate is movably clamped between the rollers which are distributed in the up-down symmetrical mode.

When the utility model is used, the material to be cut can be placed on the workbench and fixed, the cutting direction of the material to be cut can be adjusted by moving the shifting device 112, the tension degree of the diamond wire saw 4 is adjusted by a hydraulic tension device, the wire saw machine is controlled by an electric controller 5 to cut the material to be cut, when the diamond wire saw 4 needs to be replaced, after the first gear shaft 3313 provided in the open type gear case is detached from the second gear shaft 3314 by the screwdriver after the diamond wire saw 4 of the closed loop type is prepared, the closed-loop type diamond wire saw 4 is placed on the upper left flywheel, the lower left flywheel, the through channel of the left rotation adjusting assembly, the through channel of the right rotation adjusting assembly, the lower right flywheel and the upper right flywheel, and finally the first gear shaft 3313 is fixedly installed on the second gear shaft 3314 by a screwdriver to complete replacement.

Through setting up gear shaft and gear in the gear box into modular structure, only need place diamond rope saw 4 that both ends rigid coupling is good in advance in upper left flywheel when changing diamond rope saw 4, lower left flywheel, the through channel of left rotation adjustment subassembly, the through channel of right rotation adjustment subassembly, on lower right flywheel and the upper right flywheel, reuse screwdriver can accomplish the change with first gear shaft 3313 fixed mounting on second gear shaft 3314, the time of changing diamond rope saw 4 has been saved greatly, and the production efficiency is improved, and structural stability is high, special-shaped cutting is efficient, therefore, the clothes hanger is strong in practicability, be fit for large batch production and use of making, the processing and manufacturing cost is low, long service life.

The above-mentioned, only for the preferred embodiment of the present invention, can not limit the scope of the implementation of the present invention, all the equivalent changes and decorations made according to the claims of the present invention should still belong to the scope covered by the present invention.

Claims

1. The utility model provides a rapid Assembly rope saw which characterized in that: the diamond wire saw comprises a rack, a workbench, a flywheel driving device, a diamond wire saw and an electric controller, wherein the rack comprises a fixed base, a vertical lifting device is arranged on the fixed base and can drive the flywheel driving device to vertically lift, a shifting device is also arranged on the fixed base, the workbench is fixedly arranged on the shifting device, and the shifting device can drive the workbench to shift back and forth; the flywheel driving device comprises a flywheel set, a flywheel driving motor and a rotary adjusting component, the flywheel set comprises an upper flywheel, a lower flywheel and a positioning plate, a driving wheel is arranged on a rotating shaft of the lower flywheel, a motor base is arranged on the vertical lifting device, the flywheel driving motor is arranged on the motor base, an output shaft of the flywheel driving motor is connected with the driving wheel through belt transmission, the rotary adjusting component is arranged on the vertical lifting device and is positioned below the flywheel set, the rotary adjusting component is arranged on the left side and the right side of the vertical lifting device, the rotary adjusting component comprises a mounting frame, a brake connecting plate, an open type gear box and a horizontal adjusting screw rod, an upper guide shaft and a lower guide shaft are transversely arranged on the mounting frame in a penetrating manner, the upper guide shaft and the lower guide shaft are arranged in parallel, and one end of the upper guide shaft and one end of the lower guide shaft, the other ends of the upper transmission shaft and the lower guide shaft are connected with the open type gear box, and the brake connecting plate is provided with an adjusting driving motor for driving the upper transmission shaft to rotate; the open type gear box comprises a combined gear shaft, a combined gear and a rotary guide wheel positioning frame, the combined gear is fixedly mounted on the combined gear shaft, the rotary guide wheel frame is fixedly mounted at one end of the combined gear shaft, two rotary guide wheels are arranged on the rotary guide wheel frame, a clamping gap is formed between the two rotary guide wheels, an axial through groove is formed in the combined gear shaft, and the axial through groove and the clamping gap form a through channel for the diamond rope saw to pass through; the vertical lifting device, the shifting device, the flywheel driving device and the rotary adjusting assembly are all controlled by the electric controller.

2. The rapid assembly jigsaw of claim 1, wherein: the combined gear shaft comprises a first gear shaft and a second gear shaft, and the combined gear shaft is formed by combining the first gear shaft and the second gear shaft.

3. The rapid assembly jigsaw of claim 2, wherein: the first gear shaft and the second gear shaft are both provided with screw holes, and the first gear shaft and the second gear shaft are combined and then fixed through screwing screws on the screw holes.

4. The rapid assembly jigsaw of claim 2, wherein: the combined gear comprises a first gear and a second gear, screw holes are formed in the first gear and the second gear, the first gear is fixed on the first gear shaft through screws, and the second gear is fixed on the second gear shaft through screws.

5. The rapid assembly jigsaw of claim 1, wherein: the flywheel set further comprises a left flywheel set and a right flywheel set, the left flywheel set comprises an upper left flywheel, a lower left flywheel and a left positioning plate, the upper left flywheel and the lower left flywheel are rotatably arranged at two ends of the left positioning plate respectively through rotating shafts, and the left positioning plate is arranged on the vertical lifting device; the right flywheel group includes upper right flywheel, lower right flywheel and right locating rack, the right locating rack includes horizontal mounting panel and vertical locating plate, horizontal mounting panel installation is located vertical lift device is last, vertical locating plate dislocation is located vertical lift device's right side, upper right flywheel and lower right flywheel are respectively through the rotatable both ends of locating vertical locating plate of axis of rotation, the axis of rotation of flywheel still is equipped with the drive wheel on the end that vertical locating plate was passed in the axis of rotation of right side down.

6. The rapid assembly jigsaw of claim 5, wherein: the rotary adjusting assembly comprises a left rotary adjusting assembly and a right rotary adjusting assembly, the left rotary adjusting assembly is arranged on the vertical lifting device and located below the left flywheel set, and the right rotary adjusting assembly is arranged on the vertical lifting device and located below the right flywheel set.

7. The rapid assembly jigsaw of claim 5, wherein: the hydraulic tensioning device is arranged on the vertical lifting device and comprises a hydraulic pump station and a tensioning oil cylinder, and the control output end of the hydraulic pump station is connected with the tensioning oil cylinder; the vertical lifting device is also provided with a moving track which transversely extends left and right, the moving track is provided with a moving plate, the left end part of the moving plate is provided with an oil cylinder connecting seat, the oil cylinder connecting seat is connected with an execution end of the tensioning oil cylinder, and the tensioning oil cylinder can drive the moving plate to linearly move along the moving track; the left positioning plate of the left flywheel set is arranged on the moving plate; the hydraulic tensioning device is controlled by an electric control console.

8. The rapid assembly jigsaw of claim 7, wherein: the movable rail is provided with a roller group, the roller group consists of a plurality of rollers which are distributed in an up-down symmetrical mode, and the movable plate is movably clamped between the rollers which are distributed in the up-down symmetrical mode.

9. The rapid assembly jigsaw of claim 1, wherein: the mounting rack is provided with a screw nut, one end of the horizontal adjustment screw rod penetrates through the brake connecting plate to be in threaded connection with the screw nut, and the other end of the horizontal adjustment screw rod is provided with a hand-operated wheel.