CN109175762A - A kind of robot production line for ship cut deal workpiece - Google Patents
A kind of robot production line for ship cut deal workpiece Download PDFInfo
- Publication number
- CN109175762A CN109175762A CN201811320521.XA CN201811320521A CN109175762A CN 109175762 A CN109175762 A CN 109175762A CN 201811320521 A CN201811320521 A CN 201811320521A CN 109175762 A CN109175762 A CN 109175762A
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- China
- Prior art keywords
- welding
- station
- workpiece
- robot
- feeding
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/52—Methods of heating with flames
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of robot production lines for ship cut deal workpiece, production line is by Transmission system, feeding system, welding system, carry on the back burning system and blanking system, the feeding system, welding system, back burning system and blanking system are that triggering work is carried out by Transmission system, it is welded by welding robot, present invention discloses a kind of robot production lines for ship cut deal workpiece, the automatic welding of workpiece is realized by the entire production line, improve the aesthetics and quality at weldering, welding efficiency is improved simultaneously, by the setting for carrying on the back burning system, reduce the back welding of human weld, guarantee quality, it improves efficiency, triggering by station to a system, reduce loss, and each system is independent from each other, improve the efficiency of welding.
Description
Technical field
The present invention relates to industrial automation more particularly to a kind of robot productions for ship cut deal workpiece
Line.
Background technique
With the anti-exhibition in epoch, by 2010 or so, great change was had occurred in China's socio-economic development environment, investment
Obviously slow down with outlet speed of increasing and decrease, economic development steps into long normality.Resource and environmental constraints are continually strengthened, labour etc.
Factor cost is constantly soaring；Shipping market is lasting depressed, and shipbuilding production capacity is seriously superfluous, ship valence is sluggish, and order is difficult,
The traditional ship industry of a large amount of social resources is expended because at high cost gradually on the verge of being replaced, and welding is used as shipyard maximum work post, existing
With the continuous propulsion of industrial automation process, automobile industry is already used for welding robot and replaces artificial, weldering some
The quality and appearance of robot, will be significantly larger than human weld, improve efficiency simultaneously, in shipbuilding industry, the cut deal of shipbuilding
Arc welding realizes that welding robot operation compares automobile industry relative difficult, so being badly in need of a kind of for ship cut deal workpiece
Robot production line solves the above problems.
Summary of the invention
To overcome the shortcomings of existing technologies, the present invention provides a kind of robot productions for ship cut deal workpiece
Line instead of manually realizing the welding to cut deal, and reduces welding sequence, improves the welding quality of production efficiency and cut deal.
Present invention discloses a kind of robot production line for ship cut deal workpiece,
Production line is by Transmission system, feeding system, welding system, back burning system and blanking system, the feeding system, welding
System, back burning system and blanking system are that triggering work is carried out by Transmission system,
The Transmission system is equipped with multiple stations, is followed successively by feeding station, welding post, back and burns station and discharge station,
Transmission system is made of multiple conveyer belts, and the station is the assigned work region of setting on a moving belt, each work
Position is equipped with detection sensor；There are workpiece, the feeding system of corresponding position when the correspondence station in Transmission system obtains sensor detection
System, welding system, back burning system and blanking automatic work；
It is equipped with feeding system beside the feeding station, the feeding system is by transfer robot by workpiece handling to feeding work
On position, the transfer robot carries out triggering work by the sensor on feeding station, detects when workpiece while triggering is somebody's turn to do
The conveyer belt of station is run；
Welding robot is equipped with by the welding post, the welding robot passes through the sensor on Transmission system welding post
Triggering work is carried out, workpiece detects that workpiece reaches designated position conveyer belt and stops fortune by the station sensor on conveyer belt
Row, and welding robot work is triggered, the welding robot has automatic welding, automatic cooling, automatic calibration, automatic adjustment
The function of welding wire；
The back burning system is mounted on back and burns on station, when detection workpiece enters back burning system, slows down the transmission that back burns station
Tape running speed, and the ignition operation simultaneously of the spray gun in burning system is carried on the back, after the completion of back is burnt, spray gun is automatically closed, back burns station
Conveyer belt restore operate normally；
The blanking system is mounted on by lower dress station, and blanking system is mounted on as transfer robot, is sensed by discharge station
Device detects workpiece in place, and transfer robot works and places workpiece storehouse.
Preferably, the workpiece carries out welding of being tentatively formed before feeding.
Preferably, the corresponding conveyer belt of each station is all worked by the sensor on corresponding station.
Preferably, the welding post is equipped with postive stop baffle, for adjusting the position of workpiece, welds convenient for welding robot
It connects.
Preferably, the operation of welding post conveyer belt can be controlled after the completion of the welding robot work.
Compared with prior art, a kind of robot production line for ship cut deal workpiece of the invention has as follows
Usefulness: realizing the automatic welding of workpiece by the entire production line, improves aesthetics and quality at weldering, while improving welding
Efficiency reduces the back welding of human weld, guarantees quality, improve efficiency, by station to a by carrying on the back the setting of burning system
The triggering of system reduces loss, and each system is independent from each other, and improves the efficiency of welding.
Detailed description of the invention
Fig. 1 is present system figure.
Specific embodiment
Below in conjunction with attached drawing of the invention, clear, complete description is carried out to the technical solution of the embodiment of the present invention.
As shown in Figure 1, a kind of disclosed robot production line for ship cut deal workpiece, production line are
By Transmission system, feeding system, welding system, back burning system and blanking system, the feeding system, welding system, back burn system
System and blanking system are that triggering work is carried out by Transmission system,
The Transmission system is equipped with multiple stations, is followed successively by feeding station, welding post, back and burns station and discharge station,
Transmission system is made of multiple conveyer belts, and the station is the assigned work region of setting on a moving belt, each work
Position is equipped with detection sensor；There are workpiece, the feeding system of corresponding position when the correspondence station in Transmission system obtains sensor detection
System, welding system, back burning system and blanking automatic work；
It is equipped with feeding system beside the feeding station, the feeding system is by transfer robot by workpiece handling to feeding work
On position, the transfer robot carries out triggering work by the sensor on feeding station, detects when workpiece while triggering is somebody's turn to do
The conveyer belt of station is run；
Welding robot is equipped with by the welding post, the welding robot passes through the sensor on Transmission system welding post
Triggering work is carried out, workpiece detects that workpiece reaches designated position conveyer belt and stops fortune by the station sensor on conveyer belt
Row, and welding robot work is triggered, the welding robot has automatic welding, automatic cooling, automatic calibration, automatic adjustment
The function of welding wire；
The back burning system is mounted on back and burns on station, when detection workpiece enters back burning system, slows down the transmission that back burns station
Tape running speed, and the ignition operation simultaneously of the spray gun in burning system is carried on the back, after the completion of back is burnt, spray gun is automatically closed, back burns station
Conveyer belt restore operate normally；
The blanking system is mounted on by lower dress station, and blanking system is mounted on as transfer robot, is sensed by discharge station
Device detects workpiece in place, and transfer robot works and places workpiece storehouse.
Following optimization has been done in this fact Example:
In this example, the workpiece carries out welding of being tentatively formed before feeding.
In this example, the corresponding conveyer belt of each station is all worked by the sensor on corresponding station.
In this example, the welding post is equipped with postive stop baffle, for adjusting the position of workpiece, is convenient for welding robot
Welding.
In this example, the operation of welding post conveyer belt can be controlled after the completion of the welding robot work.
Multiple welder positions, the welding efficiency for the entire production line being convenient for are additionally provided in this production line.
By feeding system by the workpiece handling to welding post after preliminary welding, examined by the sensor of welding post
After measuring workpiece in place, workpiece is transmitted to welding post, and by welding post by control welding post conveyer belt operation
The location of workpiece is adjusted by postive stop baffle, and after detecting workpiece in place by the sensor of welding post position, which stops
Only, welding robot works, and after the completion of welding robot work, control welding post conveyer belt is moved, and transports into workpiece
It moves back and burns station position, workpiece will test in place by the sensor that back burns position, then control deceleration strip slow down, simultaneously
Flame gun is opened by back burning system and carries out back burning, is resumed operation when workpiece has gone out to carry on the back the position conveyer belt for burning station, simultaneously
Flame gun stops working, and when workpiece is run in discharge station, passes through discharge station and detects workpiece and reach designated position, control
Conveyer belt is out of service, and triggers transfer robot work, and by workpiece marshalling.
In conclusion realizing the automatic welding of workpiece by the entire production line, aesthetics and quality at weldering are improved, simultaneously
Welding efficiency is improved, by carrying on the back the setting of burning system, the back welding of human weld is reduced, guarantees quality, improve efficiency, pass through
Triggering of the station to a system reduces loss, and each system is independent from each other, and improves the efficiency of welding.
Technology contents and technical characteristic of the invention have revealed that as above, however those skilled in the art still may base
Make various replacements and modification without departing substantially from spirit of that invention in announcement of the invention, therefore, the scope of the present invention is answered unlimited
It in the revealed content of embodiment, and should include various without departing substantially from replacement and modification of the invention, and be present patent application right
It is required that being covered.
Claims (5)
1. a kind of robot production line for ship cut deal workpiece, it is characterised in that:
Production line is by Transmission system, feeding system, welding system, back burning system and blanking system, the feeding system, welding
System, back burning system and blanking system are that triggering work is carried out by Transmission system,
The Transmission system is equipped with multiple stations, is followed successively by feeding station, welding post, back and burns station and discharge station,
Transmission system is made of multiple conveyer belts, and the station is the assigned work region of setting on a moving belt, each work
Position is equipped with detection sensor；There are workpiece, the feeding system of corresponding position when the correspondence station in Transmission system obtains sensor detection
System, welding system, back burning system and blanking automatic work；
It is equipped with feeding system beside the feeding station, the feeding system is by transfer robot by workpiece handling to feeding work
On position, the transfer robot carries out triggering work by the sensor on feeding station, detects when workpiece while triggering is somebody's turn to do
The conveyer belt of station is run；
Welding robot is equipped with by the welding post, the welding robot passes through the sensor on Transmission system welding post
Triggering work is carried out, workpiece detects that workpiece reaches designated position conveyer belt and stops fortune by the station sensor on conveyer belt
Row, and welding robot work is triggered, the welding robot has automatic welding, automatic cooling, automatic calibration, automatic adjustment
The function of welding wire；
The back burning system is mounted on back and burns on station, when detection workpiece enters back burning system, slows down the transmission that back burns station
Tape running speed, and the ignition operation simultaneously of the spray gun in burning system is carried on the back, after the completion of back is burnt, spray gun is automatically closed, back burns station
Conveyer belt restore operate normally；
The blanking system is mounted on by lower dress station, and blanking system is mounted on as transfer robot, is sensed by discharge station
Device detects workpiece in place, and transfer robot works and places workpiece storehouse.
2. a kind of robot production line for ship cut deal workpiece according to claim 1, it is characterised in that: the work
Part carries out welding of being tentatively formed before feeding.
3. a kind of robot production line for ship cut deal workpiece according to claim 1, it is characterised in that: described every
The corresponding conveyer belt of a station is all worked by the sensor on corresponding station.
4. a kind of robot production line for ship cut deal workpiece according to claim 1, it is characterised in that: the weldering
Station is connect equipped with postive stop baffle, for adjusting the position of workpiece, is welded convenient for welding robot.
5. a kind of robot production line for ship cut deal workpiece according to claim 1, it is characterised in that: the weldering
The operation of welding post conveyer belt can be controlled after the completion of welding robot work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811320521.XA CN109175762A (en) | 2018-11-07 | 2018-11-07 | A kind of robot production line for ship cut deal workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811320521.XA CN109175762A (en) | 2018-11-07 | 2018-11-07 | A kind of robot production line for ship cut deal workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109175762A true CN109175762A (en) | 2019-01-11 |
Family
ID=64942263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811320521.XA Pending CN109175762A (en) | 2018-11-07 | 2018-11-07 | A kind of robot production line for ship cut deal workpiece |
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| Country | Link |
|---|---|
| CN (1) | CN109175762A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111702502A (en) * | 2020-05-15 | 2020-09-25 | 中船黄埔文冲船舶有限公司 | Small group vertical member sheet unit manufacturing production line and control method and device thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002239788A (en) * | 2001-02-13 | 2002-08-28 | Kawasaki Heavy Ind Ltd | Welding system and welding method using the system |
| CN101758332A (en) * | 2009-12-17 | 2010-06-30 | 浙江东海岸船业有限公司 | Splicing, assembling and folding method of thin plate |
| JP4740289B2 (en) * | 2008-06-23 | 2011-08-03 | 川崎重工業株式会社 | Friction stir welding equipment |
| CN204975791U (en) * | 2015-09-21 | 2016-01-20 | 青岛金利天源智能科技有限公司 | Robot adherent wire of forming a team |
| CN207577724U (en) * | 2017-12-08 | 2018-07-06 | 海安交睿机器人科技有限公司 | Loading and unloading conveying production line |
-
2018
- 2018-11-07 CN CN201811320521.XA patent/CN109175762A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002239788A (en) * | 2001-02-13 | 2002-08-28 | Kawasaki Heavy Ind Ltd | Welding system and welding method using the system |
| JP4740289B2 (en) * | 2008-06-23 | 2011-08-03 | 川崎重工業株式会社 | Friction stir welding equipment |
| CN101758332A (en) * | 2009-12-17 | 2010-06-30 | 浙江东海岸船业有限公司 | Splicing, assembling and folding method of thin plate |
| CN204975791U (en) * | 2015-09-21 | 2016-01-20 | 青岛金利天源智能科技有限公司 | Robot adherent wire of forming a team |
| CN207577724U (en) * | 2017-12-08 | 2018-07-06 | 海安交睿机器人科技有限公司 | Loading and unloading conveying production line |
Non-Patent Citations (1)
| Title |
|---|
| 王勇毅: "《船体建造工艺学（第二版）》", 30 June 1989, 人民交通出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111702502A (en) * | 2020-05-15 | 2020-09-25 | 中船黄埔文冲船舶有限公司 | Small group vertical member sheet unit manufacturing production line and control method and device thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190111 |
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| RJ01 | Rejection of invention patent application after publication |