CN109174700A - A kind of detection device of electric automatization equipment - Google Patents
A kind of detection device of electric automatization equipment Download PDFInfo
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- CN109174700A CN109174700A CN201811168166.9A CN201811168166A CN109174700A CN 109174700 A CN109174700 A CN 109174700A CN 201811168166 A CN201811168166 A CN 201811168166A CN 109174700 A CN109174700 A CN 109174700A
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- detection
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- axis
- baffle
- movable block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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Abstract
The present invention provides a kind of detection devices of electric automatization equipment, including device noumenon, described device ontology includes monitor station, transport mechanism, carrier and positioning detection mechanism, the transport mechanism is located at the upper surface of described monitor station, the carrier lies against the upper surface of described transport mechanism, electric automatization equipment is placed in the inside of the carrier, and the positioning detection mechanism is located at the top of the transport mechanism;The monitor station includes monitor station ontology, supporting leg, detector, control cabinet and transport motor, a pair of supporting leg is located at the bottom both ends of the monitor station ontology, carrier good damping effect of the present invention, improve the accuracy of electric automatization equipment detection data, improve detection efficiency, positioning shooting head combination image processor can accurately positioning optical automation detection hole position, enormously simplify the difficulty of positioning, positioning accuracy is improved, detection efficiency is further improved.
Description
Technical field
The present invention relates to electrical detection technique field, in particular to a kind of detection device of electric automatization equipment.
Background technique
Electric automatization is a new technique in electric information field, is developed very fast.In electric automatization equipment
Before coming into operation, needing to carry out it certain detection, so that electric automatization equipment is more secure when in use,
And its effect is preferably even more played for the relevant parameter for obtaining electric automatization equipment in the detection process.
The detection device of traditional electric automatization equipment be usually man-hour manually hand-held detector to electric automatization equipment into
There is the defects of positioning is difficult, detection efficiency is low, mass production is few, time-consuming in row performance detection, the detection mode.Therefore the prior art
In electric automatization equipment detection device, be by setting conveyer belt and conveyer belt above detection probe, utilize transmission
Band send electric automatization equipment to the lower section of detection probe, then examines by detection probe to electric automatization equipment
It surveys, although reducing labor intensity, saves detection time, there are still the low problems of positioning hardly possible, detection efficiency, simultaneously
Electric automatization equipment is relatively high to detection environmental requirement, and detection platform must be placed in the small environment of quiet vibration, if all
It encloses that environmental vibration is larger, will affect the precision of detection data, cause the detection effect of electrical automation equipment poor, it cannot be right
Its performance carries out accurate detection, and electric automatization equipment is directly placed on the upper surface of conveyer belt in the prior art and is examined
It surveys, the influence that conveyer belt is driven motor can shake, reduce detection accuracy, also further affect detection efficiency.
Summary of the invention
(1) the technical issues of solving
To solve the above-mentioned problems, the present invention provides a kind of detection device of electric automatization equipment, carrier damping effects
Fruit is good, improves the accuracy of electric automatization equipment detection data, improves detection efficiency, at positioning shooting head combination image
Manage device can accurately positioning optical automation detection hole position, enormously simplify the difficulty of positioning, improve positioning accuracy,
Further improve detection efficiency.
(2) technical solution
A kind of detection device of electric automatization equipment, including device noumenon, described device ontology include monitor station, transmission
Mechanism, carrier and positioning detection mechanism, the transport mechanism are located at the upper surface of described monitor station, and the carrier lies against the biography
The upper surface of mechanism is sent, electric automatization equipment is placed in the inside of the carrier, and the positioning detection mechanism is located at the conveyer
The top of structure;The monitor station includes monitor station ontology, supporting leg, detector, control cabinet and transport motor, a pair of support
Leg is located at the bottom both ends of the monitor station ontology, and the detector, the control cabinet and the transport motor are located at a pair of of institute
The centre of supporting leg is stated, the control cabinet bottom positioned at the monitor station ontology placed in the middle, the front of the control cabinet is equipped with
The inside of start button, the control cabinet is equipped with controller and image processor, and the detector is located at the one of the control cabinet
Side, for the operation display interface of the detector against the front of the monitor station ontology, the transport motor is located at the control
The other side of case, the output shaft of the transport motor is also against the front of the monitor station ontology;The transport mechanism includes the
One axle bed, the second axle bed, driven voller, drive roll, conveyer belt and transmission belt, a pair of first axle bed it is opposite be located at the inspection
Top one end of scaffold tower ontology, the driven voller are located between a pair of first axle bed, and the roll shaft of the driven voller passes through institute
Outside stating the axis hole of the first axle bed and stretching out in, the driven voller is rotatably set to the centre of a pair of first axle bed, a pair of
The opposite other end positioned at the monitor station ontology of second axle bed, the drive roll be located at a pair of second axle bed it
Between, the roll shaft of the drive roll passes through the axis hole of second axle bed and stretches out in outside, and the drive roll is rotatably set to one
To the centre of second axle bed, the conveyer belt tensioning is set to the upper surface of the drive roll and the driven voller, against institute
That states the tensioning of the upper surface of the roll shaft of the positive drive roll of monitor station ontology and the output shaft of the transport motor is equipped with institute
State transmission belt;The carrier includes carrier ontology, the first spring, second spring, the first limit plate, connecting rod and the second limit
Plate, the carrier ontology lie against the upper surface of described conveyer belt, and placed in the middle being equipped in the top of the carrier ontology is recessed inwardly
Placing groove, electric automatization equipment are put into the inside of the placing groove, and the inside of the carrier ontology is cavity structure, in described
The inside of the carrier ontology of the underface of placing groove is uniformly equipped with several first springs, and one end of first spring connects
The inside top of the carrier ontology is connect, the other end of first spring connects the bottom inside of the carrier ontology, in institute
The inside for stating the carrier ontology of four sides of placing groove is uniformly equipped with several second springs, and the quantity of the second spring is
Four, four second springs distinguish four sides against the placing groove placed in the middle, and one end of the second spring connects
Connecing the inner sidewall of the carrier ontology, the other end of the second spring connects the side of first limit plate, and described first
Limit plate is located at the inside of the carrier ontology, and the other side of first limit plate connects one end of the connecting rod, described
The other end of connecting rod protrudes into the inside of the placing groove and connects second limit plate;The positioning detection mechanism includes holding
Pouring weight, upright bar, baffle, baffle motor, Y-axis guide rail, Y-axis movable block, X-axis guide rail, X-axis movable block, detection motor, detection bar,
Detection probe and positioning shooting head, a pair of bearing block horizontal opposite front and back set on the monitor station ontology respectively
Face, the upright bar are set to the top of the bearing block, and the inside of the upright bar is cavity structure, and the baffle motor is fixed on institute
It states above the side inner wall of upright bar, the output shaft of the baffle motor stretches out in the other side of the upright bar and connects the baffle
One end, the other end of the baffle is embedded with pressure sensor, and the most lower edge of the output shaft of the baffle motor is not less than institute
The upper surface of conveyer belt is stated, one end of the upright bar connects the bearing block, and the other end of the upright bar connects the Y-axis and leads
Rail, the bottom of the Y-axis guide rail it is placed in the middle be equipped with Y-axis shifting chute, the Y-axis shifting chute is located between a pair of upright bar, institute
The inside that Y-axis movable block is embedded at the Y-axis shifting chute is stated, the Y-axis movable block can be moved back along the Y-axis shifting chute
Dynamic, the bottom of the Y-axis movable block connects one end of the X-axis guide rail, and the bottom of the X-axis guide rail X-axis that is equipped with placed in the middle is moved
Dynamic slot, the X-axis movable block are embedded at the inside of the X-axis shifting chute, and the X-axis movable block can be along the X-axis shifting chute
Move back and forth, the length of the X-axis shifting chute is not less than the length of the placing groove, and the bottom of the X-axis movable block is equipped with institute
Detection motor and the positioning shooting head are stated, the end of the output shaft of the detection motor connects the detection bar, the detection
The end of bar is equipped with the detection probe, and the detection probe is electrical connected with the detector, and the positioning shooting head is located at
The side of the detection motor;The pressure sensor connects the input terminal of the controller with the positioning shooting head, described
The output end of controller be separately connected the transport motor, the baffle motor, the X-axis movable block, the Y-axis movable block and
The detection motor, the controller and described image processor are to be connected with each other, and external power supply is by the start button
The pressure sensor, the positioning shooting head, the controller, described image processor, the transport motor, the baffle
Motor, the X-axis movable block, the Y-axis movable block and the detection motor provide operating voltage, and the external power supply is also institute
State detection probe and detector power supply.
Further, the positioning shooting head selects high definition panorama camera, and the positioning shooting head captures electrical automatic
Change the image information of the detection hole above equipment, and is sent into described image processor through the controller and is handled.
Further, described image processor selects GPU chip JM7200, and the described image processor processing positioning is taken the photograph
As the image information that head is shot, and processing result is fed back into the controller.
Further, the transport motor selects RS-380SH type stepper motor, and the step angle of the transport motor is
360 °, the transport motor receives the control signal of the controller output and its output shaft is driven to make unidirectional rotation.
Further, the pressure sensor selects deposition tube resistance type pressure sensor.
Further, a pair of baffle motor selects RS-380SH type stepper motor, the stepping of the baffle motor
Angle is 90 °, and mirror movements, the baffle motor receive the control letter of the controller output to a pair of baffle motor each other
Number and drive its output shaft to make reciprocal rotation, and in the initial state, a pair of baffle it is horizontal be located at the transmission
The top of band, the width of the baffle is suitable with the output shaft diameter of the baffle motor, of length no more than institute of the baffle
State the half of the width of conveyer belt.
Further, the X-axis movable block and the Y-axis movable block are electronics sliding block, the X-axis movable block and described
Y-axis movable block receives the control signal of the controller output and can make reciprocal movement.
Further, the detection motor selects E135-M2 type linear motor, and the detection motor receives the controller
The control signal of output simultaneously drives its output shaft to make flexible movement.
Further, the controller selects 16 single-chip microcontroller MC95S12DJ128, described in the controller is coordinated respectively
Transport motor, the pressure sensor, the positioning shooting head, described image processor, the X-axis movable block, the Y-axis are moved
Motion block, the job order for detecting motor and the baffle motor simultaneously control its working method.
(3) beneficial effect
The present invention provides a kind of detection devices of electric automatization equipment, include carrier ontology, the first bullet by carrier
Spring, second spring, the first limit plate, connecting rod and the second limit plate, by the detection hole of electric automatization equipment being put into upward
Inside the placing groove of carrier ontology, second spring, the first limit plate, connecting rod and the second limit plate are to electric automatization equipment
Four outsides fix, and second spring is scalable, the detection suitable for various sizes of electric automatization equipment
Demand, the first spring immediately below placing groove can conveyer belt generates effectively during absorption detecting vibration, to electric automatization
Equipment has good bradyseism effect, ensure that the precision and detection effect of detection data, improves detection efficiency;Pass through transmission
Mechanism includes the first axle bed, the second axle bed, driven voller, drive roll, conveyer belt and transmission belt, and transport motor is driven by transmission belt
Drive roll rotation, drive roll drive driven voller to rotate together further through conveyer belt, so that electrical inside carrier and carrier
Automation equipment follows conveyer belt to move together toward the direction of positioning detection mechanism, and high degree of automation reduces hand labor
Intensity further improves detection efficiency;It include that bearing block, upright bar, baffle, baffle motor, Y-axis are led by positioning detection mechanism
Rail, Y-axis movable block, X-axis guide rail, X-axis movable block, detection motor, detection bar, detection probe and positioning shooting head, when carrier quilt
When being transmitted to before baffle, pressure sensor senses that carrier acts on the throw-on pressure on baffle, and triggering positioning shooting head works,
Transport motor break-off simultaneously, positioning shooting head capture the image information and via controller of the detection hole of electric automatization equipment
It is sent into image processor to be handled, processing result is fed back to controller again by image processor, and controller controls Y-axis shifting respectively
Motion block and the movement of X-axis movable block, so that detection probe is located at the surface of detection hole, controller controls detection motor work again,
It will test probe and put down to be electrical connected with detection hole and start to detect, detector shows testing result, and detection finishes, and detection motor is multiple
Baffle is packed up in position, the work of baffle motor, and transport motor is resumed work, and carrier and electric automatization equipment are continued transmission by people
Work carries out qualification or underproof electric automatization equipment to rinse choosing sorting, and automation and intelligence degree are high, substantially reduce
Labor intensity, enormously simplifies the difficulty of positioning, improves positioning accuracy, further improve detection efficiency;It is tied
Structure is simple, ingenious in design, and system power dissipation is low, and detection accuracy is high, fast response time, and stability and good reliability have good
Practicability and scalability can be widely used in other occasions of positioning and the detection of electric automatization equipment.
Detailed description of the invention
Fig. 1 is a kind of external structure schematic diagram of the detection device of electric automatization equipment according to the present invention.
Fig. 2 is a kind of monitor station Facad structure signal of detection device of electric automatization equipment according to the present invention
Figure.
Fig. 3 is a kind of transport mechanism structural schematic diagram of the detection device of electric automatization equipment according to the present invention.
Fig. 4 is a kind of carrier the schematic diagram of the section structure of the detection device of electric automatization equipment according to the present invention.
Fig. 5 is a kind of upright bar the schematic diagram of the section structure of the detection device of electric automatization equipment according to the present invention.
Fig. 6 is a kind of X-axis guide rail of detection device of electric automatization equipment according to the present invention and the company of Y-axis guide rail
Connect schematic diagram.
Fig. 7 is a kind of System Working Principle figure of the detection device of electric automatization equipment according to the present invention.
Specific embodiment
Embodiment according to the present invention is described in further detail with reference to the accompanying drawing.
In conjunction with FIG. 1 to FIG. 7, a kind of detection device of electric automatization equipment, including device noumenon, device noumenon include inspection
Scaffold tower 1, transport mechanism 2, carrier 3 and positioning detection mechanism 4, transport mechanism 2 are located at the upper surface of monitor station 1, and carrier 3 lies against biography
The upper surface of mechanism 2 is sent, electric automatization equipment 5 is placed in the inside of carrier 3, and positioning detection mechanism 4 is located at the upper of transport mechanism 2
Side;Monitor station 1 includes monitor station ontology 11, supporting leg 12, detector 13, control cabinet 14 and transport motor 15, a pair of of supporting leg
12 are located at the bottom both ends of monitor station ontology 11, and detector 13, control cabinet 14 and transport motor 15 are located at a pair of of supporting leg 12
Centre, the bottom positioned at monitor station ontology 11 placed in the middle of control cabinet 14, the front of control cabinet 14 are equipped with start button 141, control
The inside of case 14 is equipped with controller and image processor, and detector 13 is located at the side of control cabinet 14, and the operation of detector 13 is aobvious
Show interface against the front of monitor station ontology 11, transport motor 15 is located at the other side of control cabinet 14, the output of transport motor 15
Axis is also against the front of monitor station ontology 11;Transport mechanism 2 includes the first axle bed 21, the second axle bed 22, driven voller 23, drive roll
24, conveyer belt 25 and transmission belt 26, the opposite top one end positioned at monitor station ontology 11 of a pair of first axle bed 21, driven voller 23
Between a pair of first axle bed 21, the roll shaft of driven voller 23 passes through the axis hole of the first axle bed 21 and stretches out in outer, driven voller 23
The rotatable centre for being set to a pair of first axle bed 21, a pair of second axle bed 22 it is opposite be located at the another of monitor station ontology 11
End, drive roll 24 are located between a pair of second axle bed 22, and the roll shaft of drive roll 24 passes through the axis hole of the second axle bed 22 and stretches out in
Outside, drive roll 24 is rotatably set to the centre of a pair of second axle bed 22, what conveyer belt 25 was tensioned be set to drive roll 24 and driven
The upper surface of roller 23 is opened against the upper surface of the roll shaft of the positive drive roll 24 of monitor station ontology 11 and the output shaft of transport motor 15
Tight is equipped with transmission belt 26;Carrier 3 includes carrier ontology 31, the first spring 33, second spring 34, the first limit plate 35, connection
Bar 36 and the second limit plate 37, carrier ontology 31 lie against the upper surface of conveyer belt 25, and the top of carrier ontology 31 is placed in the middle to be equipped with
The placing groove 32 being recessed inwardly, electric automatization equipment 5 are put into the inside of placing groove 32, and the inside of carrier ontology 31 is cavity knot
Structure is uniformly equipped with several first springs 33 in the inside of the carrier ontology 31 of the underface of placing groove 32, the first spring 33
One end connects the inside top of carrier ontology 31, the bottom inside of the other end connection carrier ontology 31 of the first spring 33, Yu Fang
The inside for setting the carrier ontology 31 of four sides of slot 32 is uniformly equipped with several second springs 34, and the quantity of second spring 34 is four
A, four second springs 34 distinguish four sides of opposite placing groove 32 placed in the middle, and one end of second spring 34 connects carrier sheet
The inner sidewall of body 31, the other end of second spring 34 connect the side of the first limit plate, and first limit plate is located at the load
Has the inside of ontology, one end of the other side connection connecting rod 36 of first limit plate 35, the other end of connecting rod 36 protrudes into
The inside of placing groove 32 simultaneously connects the second limit plate 37;Positioning detection mechanism 4 includes bearing block 41, upright bar 42, baffle 44, baffle
Motor 43, Y-axis guide rail 45, Y-axis movable block 46, X-axis guide rail 47, X-axis movable block 48, detection motor 410, detection bar 411, detection
Probe 412 and positioning shooting head 49, a pair of of horizontal opposite front and the back side set on monitor station ontology 11 of the difference of bearing block 41,
Upright bar 42 is set to the top of bearing block 41, and the inside of upright bar 42 is cavity structure, and baffle motor 43 is fixed on the side of upright bar 42
Above inner wall, the output shaft of baffle motor 43 stretches out in the other side of upright bar 42 and connects one end of baffle 44, baffle 44 it is another
One end is embedded with pressure sensor 413, and the most lower edge of the output shaft of baffle motor 43 is not less than the upper surface of conveyer belt 25, upright bar
42 one end connects bearing block 41, and the other end of upright bar 42 connects Y-axis guide rail 45, the bottom of Y-axis guide rail 45 it is placed in the middle be equipped with Y-axis
Shifting chute, Y-axis shifting chute are located between a pair of of upright bar 42, and Y-axis movable block 46 is embedded at the inside of Y-axis shifting chute, Y-axis movable block
46 can move back and forth along Y-axis shifting chute, one end of the bottom connection X-axis guide rail 47 of Y-axis movable block 46, the bottom of X-axis guide rail 47
Portion it is placed in the middle be equipped with X-axis shifting chute, X-axis movable block 48 is embedded at the inside of X-axis shifting chute, and X-axis movable block 48 can be moved along X-axis
Dynamic slot moves back and forth, and the length of X-axis shifting chute is not less than the length of placing groove 32, and the bottom of X-axis movable block 48 is equipped with detection electricity
Machine 410 and positioning shooting head 49 detect the end connecting detection bar 411 of the output shaft of motor 410, and the end of detection bar 411 is set
There is detection probe 412, detection probe 412 is electrical connected with detector 13, and positioning shooting head 49 is located at the one of detection motor 410
Side;Pressure sensor 413 and positioning shooting head 49 connect the input terminal of controller, and the output end of controller is separately connected transmission electricity
Machine 15, baffle motor 43, X-axis movable block 48, Y-axis movable block 46 and detection motor 410, controller and image processor are mutual
Connection, external power supply are pressure sensor 413, positioning shooting head 49, controller, image processor, biography by start button 141
Power transmission machine 15, baffle motor 43, X-axis movable block 48, Y-axis movable block 46 and detection motor 410 provide operating voltage, external power supply
Also power for detection probe 412 and detector 13.
Electric automatization equipment 5 is put into 32 the inside of placing groove of carrier 3, makes the detection hole 51 of electric automatization equipment 5
Upward.Second spring 34, the first limit plate 35, connecting rod 36 and the second limit plate 37 are outer to four of electric automatization equipment 5
Side fixes, and prevents it from occurring mobile in transmission and detection process and influencing detection accuracy and detection effect.First
Limit plate 35, connecting rod 36 and the second limit plate 37 are applicable to various sizes of electricity by 34 adjustable distance of second spring
The detection demand of gas automation equipment 5, use scope are wide.
Carrier 3 is lain in into the upper surface of conveyer belt 25, external power supply is connected, powers on device noumenon, then press starting by
The power switch of key 141 and detector 13, into detecting state.Controller controls transport motor 15 and works, and transport motor 15 selects
With RS-380SH type stepper motor, step angle is 360 °, receives the control signal of controller output and drives its output shaft
Make unidirectional rotation.The output shaft of transport motor 15 rotates, and drives drive roll 24 to rotate by transmission belt 26, drive roll 24 is again logical
Crossing conveyer belt 25 drives driven voller 23 to rotate together, so that carrier 3 and electric automatization equipment 5 be made to follow conveyer belt 25 past together
The direction of positioning detection mechanism 4 moves, and high degree of automation reduces labor intensity, improves detection efficiency.
Due under original state, the horizontal top positioned at conveyer belt 25 of baffle 44, and the width of baffle 44 and baffle are electric
The output shaft diameter of machine 43 is suitable, the half of the width of of length no more than conveyer belt 25 of baffle 44, therefore passes in conveyer belt 25
During sending carrier 3, baffle 44, which can be formed carrier 3, to be stopped.The pressure sensor 413 of 44 end of baffle senses carrier 3
The throw-on pressure on baffle 44 is acted on, and inductive signal is transferred to controller.Pressure sensor 413 selects deposition tube resistance
Type pressure sensor is to form semiconductor strain pressure in sheet surface, so that thin metal plate is generated Piezoelectric Impedance by pressure
Effect has the characteristics that high sensitivity, fast response time so that the variation of impedance be made to be converted into electric signal.Controller is to pressure
The inductive signal of sensor 413 is handled, and triggers the start-up operation of positioning shooting head 49, while controlling the pause of transport motor 15
Work, remain stationary conveyer belt 25.Positioning shooting head 49 selects high definition panorama camera, and coverage is wide, and shooting effect is good,
Positioning shooting head 49 captures the image information of the detection hole 51 above electric automatization equipment 5, and via controller is sent at image
Reason device is handled.Image processor selects GPU chip JM7200, and processing speed is fast, low in energy consumption, image processor processing positioning
The image information that camera 49 is shot, and processing result is fed back into controller, controller controls Y-axis movable block 46 and X respectively
Axis movable block 48 works.X-axis movable block 48 and Y-axis movable block 46 are electronics sliding block, X-axis movable block 48 and Y-axis movable block 46
It receives the control signal of controller output and reciprocal movement can be made in the inside of X-axis shifting chute and Y-axis shifting chute.Controller
According to the image information that positioning shooting head 49 captures, after controlling Y-axis movable block 46 and the movement of X-axis movable block 48, so that detection
Probe 412 is located at the surface of the detection hole 51 of electric automatization equipment 5.X-axis movable block 48 and Y-axis movable block 46 stop at this time
Movement, controller control detection motor 410 work, and detection motor 410 selects E135-M2 type linear motor, and it is defeated to receive controller
Control signal out simultaneously drives its output shaft to make flexible movement.Detect motor 410 output elongate axis, will test bar 411 and
Detection probe 412 is put down, so that detection probe 412 and the detection hole electric connection of electric automatization equipment 5 start to detect, is detected
13 simultaneous display testing result of instrument, automation and intelligence degree are high, greatly reduce labor intensity, and it is fixed to enormously simplify
The difficulty of position, improves positioning accuracy, further improves detection efficiency
Detection finishes, and detection motor 410 resets, and output shaft retracts, and will test bar 411 and the rise of detection probe 412
It is separated with electric automatization equipment 5.And controller controls baffle motor 43 and works, and a pair of of baffle motor 43 selects RS-
380SH type stepper motor, step angle are 90 °, and mirror movements, baffle motor 43 receive control to a pair of of baffle motor 43 each other
The control signal of device output processed simultaneously drives its output shaft to make reciprocal rotation.Baffle motor 43 drives output shaft to be rotated by 90 °, so that
Baffle 44 switchs to vertical state by horizontality, and carrier 3 and electric automatization equipment 5 is enable to pass through.And every time in device noumenon
After electricity, controller control baffle motor 43 automatically resets, and baffle 44 is made to be located at initial horizontality.Controller control simultaneously
Transport motor 15 is resumed work, and transmits conveyer belt 25 forward by will manually close with carrier 3 and the continuation of electric automatization equipment 5
Lattice or underproof electric automatization equipment 5 carries out rinsing choosing sorting.
In transmission and detection process, conveyer belt 25 can generate vibration due to being influenced by transport motor 15, and place
The first spring 33 immediately below slot 32 can effectively absorb vibration, have good bradyseism effect to electric automatization equipment 5, guarantee
The precision and detection effect of detection data, improves detection efficiency.
Controller handles the input signal of pressure sensor 413 and positioning shooting head 49, output control signal point
Not Kong Zhi transport motor 15, baffle motor 43, X-axis movable block 48, Y-axis movable block 46 and detection motor 410 work, simultaneously
Controller and image processor are to be connected with each other.In order to simplify circuit, cost is reduced, the scalability in system later period, control are improved
Device processed selects the EEPROM of the RAM and 2KB of 16 single-chip microcontrollers MC95S12DJ128, Flash, 8KB of built-in 128KB, has
5V input and driving capability, CPU working frequency can reach 50MHz.The independent number I/O interface in 29 tunnels, 20 road bands are interrupted and are called out
The digital I/O interface for function of waking up, 10 A/D converters in 28 channels, input capture/output with 8 channels are compared, are also had
There are 8 programmable channels PWM.With 2 serial asynchronous communication interface SCI, 2 synchronous serial Peripheral Interface SPI, I2C buses
With CAN functional module etc., meet design requirement.
The present invention provides a kind of detection devices of electric automatization equipment, include carrier ontology, the first bullet by carrier
Spring, second spring, the first limit plate, connecting rod and the second limit plate, by the detection hole of electric automatization equipment being put into upward
Inside the placing groove of carrier ontology, second spring, the first limit plate, connecting rod and the second limit plate are to electric automatization equipment
Four outsides fix, and second spring is scalable, the detection suitable for various sizes of electric automatization equipment
Demand, the first spring immediately below placing groove can conveyer belt generates effectively during absorption detecting vibration, to electric automatization
Equipment has good bradyseism effect, ensure that the precision and detection effect of detection data, improves detection efficiency;Pass through transmission
Mechanism includes the first axle bed, the second axle bed, driven voller, drive roll, conveyer belt and transmission belt, and transport motor is driven by transmission belt
Drive roll rotation, drive roll drive driven voller to rotate together further through conveyer belt, so that electrical inside carrier and carrier
Automation equipment follows conveyer belt to move together toward the direction of positioning detection mechanism, and high degree of automation reduces hand labor
Intensity further improves detection efficiency;It include that bearing block, upright bar, baffle, baffle motor, Y-axis are led by positioning detection mechanism
Rail, Y-axis movable block, X-axis guide rail, X-axis movable block, detection motor, detection bar, detection probe and positioning shooting head, when carrier quilt
When being transmitted to before baffle, pressure sensor senses that carrier acts on the throw-on pressure on baffle, and triggering positioning shooting head works,
Transport motor break-off simultaneously, positioning shooting head capture the image information and via controller of the detection hole of electric automatization equipment
It is sent into image processor to be handled, processing result is fed back to controller again by image processor, and controller controls Y-axis shifting respectively
Motion block and the movement of X-axis movable block, so that detection probe is located at the surface of detection hole, controller controls detection motor work again,
It will test probe and put down to be electrical connected with detection hole and start to detect, detector shows testing result, and detection finishes, and detection motor is multiple
Baffle is packed up in position, the work of baffle motor, and transport motor is resumed work, and carrier and electric automatization equipment are continued transmission by people
Work carries out qualification or underproof electric automatization equipment to rinse choosing sorting, and automation and intelligence degree are high, substantially reduce
Labor intensity, enormously simplifies the difficulty of positioning, improves positioning accuracy, further improve detection efficiency;It is tied
Structure is simple, ingenious in design, and system power dissipation is low, and detection accuracy is high, fast response time, and stability and good reliability have good
Practicability and scalability can be widely used in other occasions of positioning and the detection of electric automatization equipment.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to structure of the invention
Think and range is defined.Without departing from the design concept of the invention, ordinary people in the field is to technology of the invention
The all variations and modifications that scheme is made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
It is all described in the claims.
Claims (9)
1. a kind of detection device of electric automatization equipment, including device noumenon, it is characterised in that: described device ontology includes inspection
Scaffold tower, transport mechanism, carrier and positioning detection mechanism, the transport mechanism are located at the upper surface of described monitor station, and the carrier is flat
It is put in the upper surface of described transport mechanism, electric automatization equipment is placed in the inside of the carrier, and the positioning detection mechanism is located at
The top of the transport mechanism;The monitor station includes monitor station ontology, supporting leg, detector, control cabinet and transport motor, and one
It is located at the bottom both ends of the monitor station ontology, the detector, the control cabinet and the transport motor to the supporting leg
Positioned at the centre of a pair of supporting leg, the control cabinet bottom positioned at the monitor station ontology placed in the middle, the control cabinet
Front be equipped with start button, the inside of the control cabinet is equipped with controller and image processor, and the detector is located at described
The side of control cabinet, the operation display interface of the detector is against the front of the monitor station ontology, the transport motor position
In the other side of the control cabinet, the output shaft of the transport motor is also against the front of the monitor station ontology;The transmission
Mechanism includes the first axle bed, the second axle bed, driven voller, drive roll, conveyer belt and transmission belt, and a pair of first axle bed is opposite
Positioned at top one end of the monitor station ontology, the driven voller is located between a pair of first axle bed, the driven voller
Outside roll shaft passes through the axis hole of first axle bed and stretches out in, the driven voller is rotatably set to a pair of first axle bed
Centre, the opposite other end positioned at the monitor station ontology of a pair of second axle bed, the drive roll are located at described in a pair
Between second axle bed, the roll shaft of the drive roll passes through the axis hole of second axle bed and stretches out in outside, and the drive roll can turn
The dynamic centre for being set to a pair of second axle bed, the conveyer belt tensioning are set to the upper of the drive roll and the driven voller
Face is tensioned against the upper surface of the roll shaft of the positive drive roll of the monitor station ontology and the output shaft of the transport motor
Be equipped with the transmission belt;The carrier includes carrier ontology, the first spring, second spring, the first limit plate, connecting rod and
Two limit plates, the carrier ontology lie against the upper surface of described conveyer belt, and the top of the carrier ontology is placed in the middle to be equipped with inwardly
The placing groove of recess, electric automatization equipment are put into the inside of the placing groove, and the inside of the carrier ontology is cavity structure,
Several first springs are uniformly equipped in the inside of the carrier ontology of the underface of the placing groove, first spring
One end connects the inside top of the carrier ontology, and the other end of first spring connects in the bottom of the carrier ontology
Side is uniformly equipped with several second springs, the second spring in the inside of the carrier ontology of four sides of the placing groove
Quantity be four, four second springs distinguish four sides against the placing groove placed in the middle, the second spring
One end connect the inner sidewall of the carrier ontology, the other end of the second spring connects the side of first limit plate,
First limit plate is located at the inside of the carrier ontology, and the other side of first limit plate connects the one of the connecting rod
End, the other end of the connecting rod protrude into the inside of the placing groove and connect second limit plate;The detection and localization machine
Structure include bearing block, upright bar, baffle, baffle motor, Y-axis guide rail, Y-axis movable block, X-axis guide rail, X-axis movable block, detection motor,
Detection bar, detection probe and positioning shooting head, a pair of bearing block is horizontal respectively opposite to be set to the monitor station ontology
Front and the back side, the upright bar are set to the top of the bearing block, and the inside of the upright bar is cavity structure, the baffle motor
It is fixed on above the side inner wall of the upright bar, the output shaft of the baffle motor stretches out in the other side and the connection of the upright bar
One end of the baffle, the other end of the baffle are embedded with pressure sensor, the most lower edge of the output shaft of the baffle motor
Not less than the upper surface of the conveyer belt, one end of the upright bar connects the bearing block, and the other end of the upright bar connects institute
State Y-axis guide rail, the bottom of the Y-axis guide rail it is placed in the middle be equipped with Y-axis shifting chute, the Y-axis shifting chute is located at a pair of upright bar
Between, the Y-axis movable block is embedded at the inside of the Y-axis shifting chute, and the Y-axis movable block can be along the Y-axis shifting chute
Move back and forth, the bottom of the Y-axis movable block connects one end of the X-axis guide rail, and the bottom of the X-axis guide rail is placed in the middle to be equipped with
X-axis shifting chute, the X-axis movable block are embedded at the inside of the X-axis shifting chute, and the X-axis movable block can be moved along the X-axis
Dynamic slot moves back and forth, and the length of the X-axis shifting chute is not less than the length of the placing groove, and the bottom of the X-axis movable block is set
There are the detection motor and the positioning shooting head, the end of the output shaft of the detection motor connects the detection bar, described
The end of detection bar is equipped with the detection probe, and the detection probe is electrical connected with the detector, the positioning shooting head
Positioned at the side of the detection motor;The pressure sensor connects the input terminal of the controller with the positioning shooting head,
It is mobile that the output end of the controller is separately connected the transport motor, the baffle motor, the X-axis movable block, the Y-axis
Block and the detection motor, the controller and described image processor are to be connected with each other, and external power supply is pressed by the starting
Key is the pressure sensor, the positioning shooting head, the controller, described image processor, the transport motor, described
Baffle motor, the X-axis movable block, the Y-axis movable block and the detection motor provide operating voltage, and the external power supply is also
It powers for the detection probe and the detector.
2. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the positioning shooting
Head selects high definition panorama camera, and the positioning shooting head captures the image information of the detection hole above electric automatization equipment,
And described image processor is sent into through the controller and is handled.
3. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: described image processing
Device selects GPU chip JM7200, and described image processor handles the image information of the positioning shooting head shooting, and processing is tied
Fruit feeds back to the controller.
4. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the transport motor
RS-380SH type stepper motor is selected, the step angle of the transport motor is 360 °, and the transport motor receives the control
The control signal of device output simultaneously drives its output shaft to make unidirectional rotation.
5. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the pressure sensing
Device selects deposition tube resistance type pressure sensor.
6. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: a pair of baffle
Motor selects RS-380SH type stepper motor, and the step angle of the baffle motor is 90 °, and a pair of baffle motor is each other
Mirror movements, the baffle motor receive the control signal of the controller output and its output shaft are driven to make reciprocal rotation,
And in the initial state, the horizontal top positioned at the conveyer belt of a pair of baffle, the width of the baffle with it is described
The output shaft diameter of baffle motor is suitable, the half of the width of of length no more than conveyer belt of the baffle.
7. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the X-axis is mobile
Block and the Y-axis movable block are electronics sliding block, and it is defeated that the X-axis movable block and the Y-axis movable block receive the controller
Control signal out simultaneously can make reciprocal movement.
8. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the detection motor
E135-M2 type linear motor is selected, the detection motor receives the control signal of the controller output and drives its output shaft
Make flexible movement.
9. a kind of detection device of electric automatization equipment according to claim 1, it is characterised in that: the controller choosing
With 16 single-chip microcontroller MC95S12DJ128, the controller coordinates the transport motor, pressure sensor, described fixed respectively
Position camera, described image processor, the X-axis movable block, the Y-axis movable block, the detection motor and baffle electricity
The job order of machine simultaneously controls its working method.
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CN201811168166.9A CN109174700A (en) | 2018-10-08 | 2018-10-08 | A kind of detection device of electric automatization equipment |
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CN201811168166.9A CN109174700A (en) | 2018-10-08 | 2018-10-08 | A kind of detection device of electric automatization equipment |
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CN201811168166.9A Withdrawn CN109174700A (en) | 2018-10-08 | 2018-10-08 | A kind of detection device of electric automatization equipment |
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CN111983356A (en) * | 2020-08-21 | 2020-11-24 | 山东恩特自动化有限公司 | Detection apparatus for electrical automation equipment |
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CN112179561A (en) * | 2020-09-17 | 2021-01-05 | 五邑大学 | Pressure sensor array calibration method, device and equipment |
CN112222019A (en) * | 2020-09-25 | 2021-01-15 | 安徽新虹新材料科技有限公司 | Semi-automatic heating film product insulation voltage-resistant detection equipment |
CN114739253A (en) * | 2022-03-22 | 2022-07-12 | 温州亿而立科技有限公司 | Displacement table displacement stroke precision detection device |
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Application publication date: 20190111 |