CN109164481B - Detector coil surface painting device - Google Patents
Detector coil surface painting device Download PDFInfo
- Publication number
- CN109164481B CN109164481B CN201811201040.7A CN201811201040A CN109164481B CN 109164481 B CN109164481 B CN 109164481B CN 201811201040 A CN201811201040 A CN 201811201040A CN 109164481 B CN109164481 B CN 109164481B
- Authority
- CN
- China
- Prior art keywords
- coil
- frame
- painting
- direction moving
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010422 painting Methods 0.000 title claims abstract description 56
- 238000006243 chemical reaction Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 21
- 239000003292 glue Substances 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 7
- 230000001680 brushing effect Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V1/00—Seismology; Seismic or acoustic prospecting or detecting
- G01V1/16—Receiving elements for seismic signals; Arrangements or adaptations of receiving elements
- G01V1/18—Receiving elements, e.g. seismometer, geophone or torque detectors, for localised single point measurements
- G01V1/181—Geophones
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V13/00—Manufacturing, calibrating, cleaning, or repairing instruments or devices covered by groups G01V1/00 – G01V11/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Geophysics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Remote Sensing (AREA)
- Acoustics & Sound (AREA)
- Environmental & Geological Engineering (AREA)
- Geology (AREA)
- Manufacturing & Machinery (AREA)
- Spray Control Apparatus (AREA)
- Press Drives And Press Lines (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a detector coil surface painting device which is characterized by comprising a frame and a control system, wherein a coil station conversion device, a coil painting device and a coil baking device are arranged on the frame, the coil painting device and the coil baking device are respectively positioned at the periphery of the coil station conversion device, and the coil station movement device, the coil painting device and the coil baking device are respectively controlled by the control system.
Description
Technical Field
The invention relates to the technical field of detector processing equipment, in particular to a detector coil surface painting device.
Background
As is well known, a seismic detector is a special sensor for petroleum exploration, and the product has a single application field due to strong specialization, so that some special processing equipment required in the production process is not available in the market, and the special equipment can only be developed according to the self requirement in order to realize automation in the production process.
The coil inside the seismic prospecting detector is made by winding an enameled wire on an aluminum skeleton subjected to surface oxidation treatment, after the enameled wire is wound, the enameled wire is protected simultaneously in order to fix the enameled wire, a layer of insulating varnish needs to be coated on the surface of the enameled wire, when the process is manually operated, about ten people are usually arranged for completing the process, the coil is manually rotated, and the coil is manually brushed by taking a brush, so that the efficiency is low, the brushing quality is uneven, the quality is good or bad, the control is difficult, and in addition, the brushing is the paint, so that the human health is also damaged to a certain extent. In order to improve the production efficiency and the painting quality, the fully-automatic detector coil surface painting insulating varnish equipment is developed.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides the detector coil surface painting device with novel structure, high processing quality and high working efficiency.
The technical scheme adopted for solving the technical problems is as follows:
The detector coil surface painting device is characterized by comprising a frame and a control system, wherein the frame is provided with a coil station conversion device and a coil painting device, the coil painting device is positioned at the periphery of the coil station conversion device, the coil station moving device and the coil painting device are respectively controlled by the control system,
The coil station conversion device comprises a coil processing turntable, a turntable driving motor, a supporting seat, a rotating shaft, a rotating bearing, a feeding photoelectric switch and a discharging photoelectric switch, wherein the lower end of the supporting seat is fixedly connected with a frame, the upper end of the supporting seat is fixedly connected with the coil processing turntable through a slewing bearing, the coil processing turntable 14 is driven by the turntable driving motor fixed on the frame, at least 4 coil installation stations are arranged on the circumference array of the coil processing turntable, each coil installation station comprises a station to be processed, a painting station, a baking station and a discharging station, each coil installation station is horizontally provided with a rotating shaft, the rotating shaft is fixedly connected with the coil processing turntable through the rotating bearing and a bearing seat, the feeding photoelectric switch and the discharging photoelectric switch are respectively arranged on a bracket on one side of the coil processing turntable, the feeding photoelectric switch and the discharging photoelectric switch are positioned on one side of the feeding station so as to be beneficial to detecting whether feeding is accurate, the discharging photoelectric switch is positioned on one side of the discharging station so as to detect whether the discharging is accurate, the bracket is fixed on the frame, and the turntable driving motor, the feeding photoelectric switch and the discharging photoelectric switch are respectively controlled by a control system so as to be beneficial to well to turn the coil to a next painting process step through the coil processing turntable.
The coil painting device comprises a painting rotating motor, a compression wheel, a quantitative glue gun, a Z-direction moving frame, a Y-direction moving frame, an X-direction moving frame, a painting frame, an X-direction moving device, a Y-direction moving device and a Z-direction moving device, wherein the lower end of the painting frame is fixed on a frame, one side of the painting frame is connected with the Y-direction moving frame through the X-direction moving device, the other side of the Y-direction moving frame is connected with the painting rotating motor and the Z-direction moving frame through the Y-direction moving device, the Z-direction moving frame is provided with the Z-direction moving device, the lower end of the Z-direction moving device is provided with the quantitative glue gun, the quantitative glue gun is positioned above the painting rotating motor, the quantitative glue gun is connected with a glue source through a quantitative pump, a telescopic compression cylinder is arranged on an output shaft of the painting rotating motor, and the telescopic compression wheel is arranged on a telescopic rod of the telescopic compression cylinder, and the painting rotating motor, the X-direction moving device, the Y-direction moving device and the Z-direction moving device and the quantitative pump are controlled by a control system respectively.
The coil baking device comprises a baking box, a baking rotary driving motor and a telescopic cylinder, wherein one end of the baking rotary driving motor is fixedly connected with a coil processing turntable through a fixing frame, a telescopic cylinder is fixed on an output shaft at the other end of the baking rotary driving motor, a positioning clamping hole is axially formed in the center of the telescopic rod end part of the telescopic cylinder, a clamping wheel meshed with the positioning clamping hole is arranged at the end part of the rotating shaft, the baking rotary driving motor and the telescopic cylinder are respectively controlled by a control system, after a coil sprayed with paint rotates to a baking station, the control system instructs the telescopic cylinder to act so as to drive the positioning clamping hole to clamp the clamping wheel, then the baking rotary driving motor rotates, and further the coil is driven to rotate, and is baked by the baking box while rotating until a paint layer is baked to a state not easy to flow, so that quality problems caused by paint liquid overflow in a follow-up operation process are avoided.
The control system adopts a PLC control system to achieve the function of program automatic control.
By adopting the structure, the invention has the advantages of novel structure, high automation degree, high processing quality, high working efficiency and the like.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is an enlarged partial schematic view of fig. 1.
Reference numerals: the coil station comprises a frame 1, a control system 2, a coil station switching device 5, a coil painting device 6, a coil baking device 7, a coil processing turntable 14, a supporting seat 15, a rotating shaft 16, a station 19 to be processed, a painting station 20, a baking station 21, a discharging station 22, a painting rotating motor 26, a compacting wheel 27, a quantitative gluing gun 28, a reciprocating painting device 29, a vertical moving frame 30, a transverse moving frame 31, a painting frame 32, an X-direction moving device 33, a Y-direction moving device 34, a Z-direction moving device 35, a baking box 36, a baking rotating driving motor 37, a telescopic cylinder 38 and a clamping wheel 39.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in the drawing, the detector coil surface painting device is characterized by comprising a frame 1 and a control system 2, wherein a coil station switching device 5 and a coil painting device 6 are arranged on the frame 1, a coil baking device 6 is positioned at the periphery of the coil station switching device 5, the coil station moving device 5 and the coil painting device 6 are respectively controlled by the control system,
The coil station conversion device 5 comprises a coil processing turntable 14, a turntable driving motor (not shown in the figure), a supporting seat 15, a rotating shaft 16, a rotating bearing, an induction block, a feeding photoelectric switch and a discharging photoelectric switch, wherein the lower end of the supporting seat 15 is fixedly connected with a frame 1, the upper end of the supporting seat is fixedly connected with the coil processing turntable 14 through a slewing bearing, the coil processing turntable 14 is driven by the turntable driving motor fixed on the frame 1, at least 4 coil mounting stations are arranged on the circumference of the coil processing turntable 14 in an array manner, each coil mounting station comprises a station 19 to be processed, a painting station 20, a baking station 21 and a discharging station 22, the rotating shaft 16 is horizontally arranged on each coil mounting station, the rotating shaft 16 is fixedly connected with the coil processing turntable 14 through the rotating bearing and the bearing seat, the feeding photoelectric switch and the discharging photoelectric switch are respectively arranged on one side of the frame 14 so as to be beneficial to detecting whether the feeding is accurate or not, the discharging photoelectric switch is arranged on one side of the discharging stations so as to detect whether the discharging is accurate or not, the frame 1 is fixed on the frame motor, the feeding photoelectric switch and the coil is well controlled by the turntable driving switch and the coil is well controlled to pass through the paint brushing system.
The coil painting device 6 comprises a painting rotating motor 26, a pressing wheel 27, a quantitative glue gun 28, a Z-direction moving frame 29, a Y-direction moving frame 30, an X-direction moving frame 31, a painting frame 32, an X-direction moving device 33, a Y-direction moving device 34 and a Z-direction moving device 35, wherein the lower end of the painting frame 32 is fixed on the frame 1, one side of the painting frame 32 is connected with the Y-direction moving frame through the X-direction moving device, the other side of the Y-direction moving frame is connected with the painting rotating motor and the Z-direction moving frame through the Y-direction moving device, the Z-direction moving frame is provided with the Z-direction moving device, the lower end of the Z-direction moving device is provided with the quantitative glue gun, the quantitative glue gun is positioned above the painting rotating motor, the quantitative glue gun is connected with a glue source through a quantitative pump, a telescopic pressing cylinder is arranged on an output shaft of the painting rotating motor, the telescopic rod of the telescopic pressing cylinder is provided with the pressing wheel, the painting rotating motor, the X-direction moving device 33, the Y-direction moving device 34 and the Z-direction moving device 35 are respectively connected with a control system, the X-direction moving device 34 and the Z-direction moving device through a control system, the Z-direction moving device and the Z-direction moving device are respectively, the Z-direction moving device is not matched with a slide rail and the same with the existing structure, and the existing structure is connected with the slide rail, and the structure is respectively in detail.
The coil baking device 7 comprises a baking box 36, a baking rotary driving motor 37 and a telescopic cylinder 38, one end of the baking rotary driving motor 37 is fixedly connected with a coil processing turntable through a fixing frame, a telescopic cylinder 38 is fixed on an output shaft at the other end of the baking rotary driving motor, a locating clamping hole is axially formed in the center of the end of a telescopic rod of the telescopic cylinder 38, a clamping wheel 39 meshed with the locating clamping hole is formed in the end of a rotating shaft, the baking rotary driving motor and the telescopic cylinder are respectively controlled by a control system, after a coil sprayed with paint rotates to a baking station, the control system instructs the telescopic cylinder 38 to act to drive the locating clamping hole to clamp the clamping wheel 39, then the baking rotary driving motor 37 rotates to drive the coil to rotate, the painted coil is baked by the baking box while rotating, and the paint layer is prevented from overflowing and quality problems caused by paint liquid in the follow-up operation process are avoided.
The control system adopts the PLC control system 2 to achieve the function of program automatic control.
When the automatic paint spraying device works, a power supply in a PLC control system is turned on, a coil to be machined is placed on a rotating shaft, the PLC control system instructs a turntable driving motor to act so as to drive a coil machining turntable to rotate, the coil to be machined is rotated to a paint station, a paint station signal switch uploads information to the PLC control system, the PLC control system instructs a paint rotating motor to stretch out under the driving of a telescopic compressing cylinder so that a compressing wheel leans against the end face of the coil to be machined and drives the coil to rotate, then the PLC control system instructs a coil paint brushing device to move to the upper surface of the coil to be machined through an up-down moving device and a transverse moving device, then the coil paint brushing device and a quantitative glue coating gun are started to quantitatively discharge glue, the coil paint brushing device drives the quantitative glue coating gun to repeatedly brush the surface of the coil to be machined, when the painting process is finished, the PLC control system gives out a signal, the turntable driving motor is instructed again to act so as to drive the coil machining turntable to rotate, the painted coil to be sent to a baking station, after the coil after the paint is sprayed to rotate to the baking station, the PLC control system instructs the telescopic cylinder to act so as to drive an output shaft of the baking rotary driving motor to stretch out, the positioning clamp and the motor to rotate, the coil clamp and the coil rotate, and the coil are driven to rotate in a circumferential state, and the baking quality is prevented from flowing in a baking process.
After the baking process is finished, the coil processing turntable rotates under the drive of the turntable driving motor, the baked paint coil is moved to the unloading station, and an operator can take out the processed coil, so that the process is repeated.
By adopting the structure, the invention has the advantages of novel structure, high automation degree, high processing quality, high working efficiency and the like.
Claims (3)
1. The detector coil surface painting device is characterized by comprising a frame and a control system, wherein the frame is provided with a coil station conversion device and a coil painting device, the coil painting device is positioned at the periphery of the coil station conversion device, the coil station moving device and the coil painting device are respectively controlled by the control system,
The coil station conversion device comprises a coil processing turntable, a turntable driving motor, a supporting seat, a rotating shaft, a rotating bearing, a feeding photoelectric switch and a discharging photoelectric switch, wherein the lower end of the supporting seat is fixedly connected with a frame, the upper end of the supporting seat is fixedly connected with the coil processing turntable through a slewing bearing, the coil processing turntable is driven by the turntable driving motor fixed on the frame, at least 4 coil installation stations are arranged on the circumference array of the coil processing turntable, each coil installation station comprises a station to be processed, a painting station, a baking station and a discharging station, each coil installation station is horizontally provided with a rotating shaft, the rotating shaft is fixedly connected with the coil processing turntable through the rotating bearing and a bearing seat, the feeding photoelectric switch and the discharging photoelectric switch are respectively arranged on a bracket on one side of the coil processing turntable, the feeding photoelectric switch is positioned on one side of the feeding station, the discharging photoelectric switch is positioned on one side of the discharging station, the bracket is fixed on the frame, and the turntable driving motor, the feeding photoelectric switch and the discharging photoelectric switch are respectively controlled by a control system;
The coil painting device comprises a painting rotating motor, a compression wheel, a quantitative glue gun, a Z-direction moving frame, a Y-direction moving frame, an X-direction moving frame, a painting frame, an X-direction moving device, a Y-direction moving device and a Z-direction moving device, wherein the lower end of the painting frame is fixed on a frame, one side of the painting frame is connected with the Y-direction moving frame through the X-direction moving device, the other side of the Y-direction moving frame is connected with the painting rotating motor and the Z-direction moving frame through the Y-direction moving device, the Z-direction moving frame is provided with the Z-direction moving device, the lower end of the Z-direction moving device is provided with the quantitative glue gun, the quantitative glue gun is positioned above the painting rotating motor, the quantitative glue gun is connected with a glue source through a quantitative pump, a telescopic compression cylinder is arranged on an output shaft of the painting rotating motor, and the telescopic compression wheel is arranged on a telescopic rod of the telescopic compression cylinder.
2. The detector coil surface painting device according to claim 1, wherein a coil baking device is arranged on one side of the coil station conversion device, the coil baking device comprises a baking box, a baking rotary driving motor and a telescopic cylinder, one end of the baking rotary driving motor is fixedly connected with a coil processing turntable through a fixing frame, the telescopic cylinder is fixed on an output shaft of the other end of the baking rotary driving motor, a positioning clamping hole is axially formed in the center of the end part of a telescopic rod of the telescopic cylinder, a clamping wheel meshed with the positioning clamping hole is arranged at the end part of the rotating shaft, and the baking rotary driving motor and the telescopic cylinder are controlled through a control system respectively.
3. A pick-up coil surfacing apparatus according to claim 1, wherein the control system is a PLC control system.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018209707257 | 2018-06-22 | ||
| CN201820970725 | 2018-06-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109164481A CN109164481A (en) | 2019-01-08 |
| CN109164481B true CN109164481B (en) | 2024-04-19 |
Family
ID=64480671
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811201040.7A Active CN109164481B (en) | 2018-06-22 | 2018-10-16 | Detector coil surface painting device |
| CN201811201024.8A Active CN108940747B (en) | 2018-06-22 | 2018-10-16 | Full-automatic detector coil surface painting equipment |
| CN201821672135.2U Active CN208860966U (en) | 2018-06-22 | 2018-10-16 | The automatic press sealing device of wave detector shell |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811201024.8A Active CN108940747B (en) | 2018-06-22 | 2018-10-16 | Full-automatic detector coil surface painting equipment |
| CN201821672135.2U Active CN208860966U (en) | 2018-06-22 | 2018-10-16 | The automatic press sealing device of wave detector shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN109164481B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112024313B (en) * | 2019-04-24 | 2021-08-03 | 合肥通用机械研究院有限公司 | Automatic centering, clamping and rotating device of oiling equipment |
| CN111376047B (en) * | 2020-04-11 | 2021-10-26 | 开平市津华仪表科技有限公司 | Instrument panel production butt joint equipment |
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2018
- 2018-10-16 CN CN201811201040.7A patent/CN109164481B/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109164481A (en) | 2019-01-08 |
| CN108940747B (en) | 2023-05-26 |
| CN208860966U (en) | 2019-05-14 |
| CN108940747A (en) | 2018-12-07 |
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