CN101491798A - Automatic spraying equipment - Google Patents
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- CN101491798A CN101491798A CNA2008100260376A CN200810026037A CN101491798A CN 101491798 A CN101491798 A CN 101491798A CN A2008100260376 A CNA2008100260376 A CN A2008100260376A CN 200810026037 A CN200810026037 A CN 200810026037A CN 101491798 A CN101491798 A CN 101491798A
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- 238000005507 spraying Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 239000003973 paint Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007921 spray Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本发明涉及喷涂设备产品技术领域,特别是指一种自动喷涂设备。该设备用于针对不同的产品,进行不同方式的油漆喷涂作业,实现对产品进行全方位、多角度的自动喷涂油漆。The invention relates to the technical field of spraying equipment products, in particular to an automatic spraying equipment. The equipment is used to carry out different methods of paint spraying operations for different products, so as to realize automatic spraying of paint on products in all directions and from multiple angles.
背景技术:Background technique:
通常,玩具等产品都需要在产品上喷涂一层油漆或者其他涂料,以用于保护产品并增加产品的美观效果。目前油漆或涂料的喷涂方式多采用机械喷涂,以降低作业者的劳动强度,提高生产效率,同时可确保产品的喷涂效果。但是,由于不同的产品形状、造型,以及喷涂的角度、方位都各有差异,目前同一台喷涂机器适用的范围非常有限,对于一些特殊的产品经过喷涂机器喷涂完成后,难以达到完美的喷涂效果,还需要人工进行补充喷涂,这不仅提高作业时间,并且由于喷涂方位的差异,很容易造成油漆、涂料的浪费。Generally, products such as toys need to be sprayed with a layer of paint or other coatings on the product to protect the product and increase the aesthetic effect of the product. At present, the spraying method of paint or coating is mostly mechanical spraying, in order to reduce the labor intensity of operators, improve production efficiency, and ensure the spraying effect of products at the same time. However, due to different product shapes, shapes, and spraying angles and orientations, the same spraying machine is currently applicable to a very limited range. For some special products, it is difficult to achieve a perfect spraying effect after the spraying machine is sprayed. , It also needs manual supplementary spraying, which not only increases the working time, but also easily causes waste of paint and coating due to the difference in spraying orientation.
另一方便,目前所采用的喷涂设备通常还是采用手工控制,设备自身很难实现自动化作业,这也给喷涂作业带来一定的不便。Another convenience is that the spraying equipment currently used is usually controlled manually, and it is difficult for the equipment itself to realize automatic operation, which also brings certain inconvenience to the spraying operation.
发明内容:Invention content:
本发明所要解决的技术问题就是为了克服上述产品中的问题,提出一种可针对不同产品,进行全方位、多角度的喷涂作业的自动喷涂设备。The technical problem to be solved by the present invention is to propose an automatic spraying equipment that can perform omnidirectional and multi-angle spraying operations for different products in order to overcome the problems in the above products.
为解决上述技术问题,本发明采用了如下的技术方案:该设备包括机座、安装在机座上的货架以及喷头,所述机座具有一可往复直线运行的水平行架,于行架上安装有一可沿行架往复直线运行的机头,喷头可转动枢接在机头上;所述的货架位于行架下方,其包括旋转座、安装在旋转座上的可自转的货物旋架,其中旋转座枢接在机座上,并通过驱动装置驱动旋转。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the equipment includes a machine base, a shelf installed on the machine base, and a spray head, and the machine base has a reciprocating and linearly running horizontal rack, which is placed on the rack A head that can run reciprocatingly and linearly along the row frame is installed, and the spray head is rotatable and pivotally connected to the head; the shelf is located below the row frame, which includes a swivel seat, a rotatable cargo swivel frame installed on the swivel seat, Wherein the swivel seat is pivotally connected to the machine base, and is driven to rotate by a driving device.
所述的水平行架安装在机座上两侧壁之间,且两侧壁上端成型有滑轨,行架的两端设置有与滑轨配合的滑套,于侧壁上分别设置有驱动行架沿滑轨往复运行的驱动机构,并且两侧壁上的驱动机构通过连杆实现同步运行。The horizontal row frame is installed between the two side walls of the machine base, and the upper ends of the two side walls are formed with slide rails, the two ends of the row frame are provided with sliding sleeves matching with the slide rails, and the side walls are respectively provided with drive The driving mechanism of the travel frame reciprocating along the slide rail, and the driving mechanism on the two side walls realizes synchronous operation through the connecting rod.
所述的水平行架上设置有导轨,机头通过自身与导轨配合的滑套安装在行架,并且在行架上安装有一驱动机头往复运行驱动机构。The horizontal row frame is provided with a guide rail, and the machine head is installed on the row frame through a sliding sleeve matched with the guide rail, and a driving mechanism for driving the machine head to reciprocate is installed on the row frame.
所述的机头包括:机头座、安装在机头座上并可竖直往复运行的滑动座、安装在滑动座上的摆动座,所述的喷头通过一旋转支架安装在摆动座上。The machine head includes: a head base, a sliding seat installed on the head base and capable of reciprocating vertically, and a swing base installed on the slide base, and the spray head is installed on the swing base through a rotating bracket.
所述的摆动座可转动枢接在滑动座上。The swing seat is rotatably pivotally connected to the slide seat.
所述的货架中可自转的货物旋架包括方形旋架和圆形旋架。The rotatable goods swivel frame in the shelf includes a square swivel frame and a circular swivel frame.
该自动喷涂设备还包括一控制箱和具有液晶显示屏的操控台,以实现对设备进行自由设定喷涂行程,完成自动化作业。The automatic spraying equipment also includes a control box and a console with a liquid crystal display, so as to realize the free setting of the spraying stroke of the equipment and complete the automatic operation.
本发明采用上述技术方案后,首先,喷头在水平行架、机头带动下可实现全方位、多角度的喷涂作业,以令喷头所喷涂的油漆可以对产品各个角度完成喷涂作业。另外,再配合货架旋转以及货物旋架的自转,所喷涂的产品可以实现连续作业,提高生产效率。最后,本发明采用电脑控制,整个喷涂作业可以通过操作者预先输入指令,然后由喷涂设备自行完成,大大降低了劳动强度,并减少作业流程出现错误的可能。After the above-mentioned technical scheme is adopted in the present invention, firstly, the spray head can realize omni-directional and multi-angle spraying operation under the drive of the horizontal frame and the machine head, so that the paint sprayed by the spray head can complete the spraying operation on the product from all angles. In addition, combined with the rotation of the shelf and the rotation of the cargo carousel, the sprayed products can realize continuous operation and improve production efficiency. Finally, the present invention adopts computer control, and the entire spraying operation can be pre-input by the operator, and then completed by the spraying equipment, which greatly reduces labor intensity and reduces the possibility of errors in the operation process.
附图说明:Description of drawings:
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是本发明的左视图;Fig. 2 is the left view of the present invention;
图3是本发明行架部分的后视局部放大图;Fig. 3 is the partial enlarged view of rear view of the traveling frame part of the present invention;
图4是本发明的机头中枪头部的局部放大图;Fig. 4 is the partial enlarged view of gun head in machine head of the present invention;
图5是本发明货架部分的俯视图。Fig. 5 is a top view of the shelf portion of the present invention.
具体实施方式:Detailed ways:
以下结合附图对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
见图1,本发明主要包括:机座1、安装在机座1上的货架2、喷头3、控制箱6和具有液晶显示屏的操控台7。Referring to Fig. 1, the present invention mainly includes: a
机座1具有一个喷涂台面10,货架2安装在喷涂台面10上。在喷涂台面10左右两侧成型有两侧壁11、12,在两侧壁上端之间安装有可沿侧壁上端往复直线运行的水平行架4,于行架4上安装有一可沿行架4往复直线运行的机头5,其中喷头3就安装在机头5上,喷头3就位于台面10上方。The
参见图2,水平行架4的安装方式为:在两侧壁11、12上端分别成型有滑轨13,行架4的两端设置有与滑轨13配合的滑套41,这样整个行架4就可以沿轨道13滑动。于侧壁11、12上分别设置有驱动行架4沿滑轨13往复运行的驱动机构14,其中于侧壁11上设置有驱动该侧壁11上驱动机构14的马达141,而另一侧壁12上的驱动机构14就通过连杆15实现同步运行即可。本发明中所采用的驱动机构14为一齿形带机构,其包括设置在滑轨13两端的齿轮143,以及与齿轮143配合的齿形带142,齿形带142与行架4固定连接,当马达141通过驱动其中一个齿轮转动,从而带动齿形带142以及行架4运行。为了保证两个侧壁11、12上的驱动机构14可以同步、分别驱动行架4左右两端,以保证行架4不会由于左右运行速度不一而出现偏转情况,两个驱动机构14中同一端的齿轮143通过一个连杆15实现同步运行。Referring to Fig. 2, the installation method of the
上述结构令行架4可以沿滑轨13往复移动,从而带动整个机头5实现水平直线运行,同时机头5也可在行架4上实现水平移动,这样以来整个机头5就可以实现水平面上X、Y轴上的任意位置运行。机头5沿行架4运行的结构为:在水平行架4上设置有导轨,机头5通过自身与导轨配合的滑套安装在行架4上,并且在行架4上安装有一驱动机头5往复运行驱动机构。The above-mentioned structure enables the
通过上述结构,喷头3就可以实现在水平面上的运行到任意一个位置。但是喷头3在竖直面(即Z轴方向)的移动则通过以下结构实现:所述的机头5包括:机头座51、安装在机头座51上并可竖直往复运行的滑动座52、安装在滑动座52上的摆动座53,所述的喷头3通过一旋转支架31安装在摆动座53上。滑动座52通过螺杆、螺套实现上下移动,具体结构为:机头座51内安装有一竖直螺杆,滑动座52通过与自身固定的螺套安装在螺杆上,当螺杆通过马达驱动开始旋转后,由于滑动座52无法自行旋转,这样其会沿螺杆实现上下移动。同时,为了确保喷头3在任意平面上的喷涂角度,本发明设计了摆动座53以及旋转支架31。所述的摆动座53的侧面通过枢轴可转动枢接在滑动座52侧面,而喷头3通过旋转支架31安装在摆动座53的底面,这样喷头3的喷涂方向可通过摆动座53、旋转支架31的转动而调整,以实现在任意角度的喷涂作业。Through the above structure, the
通过上述结构,喷头3不仅实现在立体空间范围内(X、Y、Z轴方向)任意位置的移动,并且喷头3自身也可通过摆动座53、旋转支架31的转动而调整喷涂方向,以实现在全方位、任意角度的喷涂作业。Through the above structure, the
另外,为了实现连续作业,提高生产效率,本发明中的货架也采用特殊的结构:所述的货架2位于行架4下方,其包括旋转座21、安装在旋转座21上的可自转的货物旋架22、23,其中旋转座21枢接在机座1上,并通过驱动装置驱动旋转。所述的可自转的货物旋架包括方形旋架22和圆形旋架23。待喷涂的产品可根据不同需要放在方形旋架22或者(和)圆形旋转23上,当其中一个货物旋架上的产品喷涂完毕后,旋转座21旋转180度后,就可以对另一货物旋架上的产品进行喷涂。在实际使用过程中,为了配合不同的产品,方形旋架22每次自转角度为90度,圆形旋架23的自转角度可根据需要设置。In addition, in order to achieve continuous operation and improve production efficiency, the shelf in the present invention also adopts a special structure: the shelf 2 is located under the
采用上述结构后,喷头3配合货架2旋转以及货物旋架的自转,所喷涂的产品可以实现连续作业,提高生产效率。After adopting the above-mentioned structure, the
该自动喷涂设备还包括一控制箱6和具有液晶显示屏的操控台7。本发明采用电脑控制,整个喷涂作业可以通过操作者预先输入指令,然后由喷涂设备自行完成,大大降低了劳动强度,并减少作业流程出现错误的可能。The automatic spraying equipment also includes a
当然,以上所述仅为本发明一个实例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。Of course, the above description is only an example of the present invention, and is not intended to limit the implementation scope of the present invention. All equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention should be included in this invention. Invention within the scope of the patent application.
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| CNA2008100260376A CN101491798A (en) | 2008-01-25 | 2008-01-25 | Automatic spraying equipment |
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Cited By (20)
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| CN101961700A (en) * | 2010-10-13 | 2011-02-02 | 刘宝龙 | Spraying robot |
| CN102407213A (en) * | 2011-09-30 | 2012-04-11 | 库博汽车标准配件(昆山)有限公司 | Glue spreading device for sealing strip |
| CN101632494B (en) * | 2009-08-12 | 2012-07-04 | 俞清秀 | Special gluing equipment for manufacturing lint lining rubber-faced gloves |
| CN103521391A (en) * | 2013-09-23 | 2014-01-22 | 合肥市硕理机电科技有限公司 | Paint spraying device for excircle of sleeve |
| CN103538130A (en) * | 2013-09-25 | 2014-01-29 | 铜陵市经纬流体科技有限公司 | Coating machine |
| CN103567105A (en) * | 2012-07-20 | 2014-02-12 | 会同县康奇瑞竹木有限公司 | Environment-friendly, safe and efficient paint spraying device |
| CN104226547A (en) * | 2014-09-26 | 2014-12-24 | 宁波旭升机械有限公司 | Automatic oil adding and coating device |
| CN105665186A (en) * | 2014-11-19 | 2016-06-15 | 天津市正水生物科技有限公司 | Surface spraying device for calcium tablets |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101632494B (en) * | 2009-08-12 | 2012-07-04 | 俞清秀 | Special gluing equipment for manufacturing lint lining rubber-faced gloves |
| CN101961700A (en) * | 2010-10-13 | 2011-02-02 | 刘宝龙 | Spraying robot |
| CN102407213A (en) * | 2011-09-30 | 2012-04-11 | 库博汽车标准配件(昆山)有限公司 | Glue spreading device for sealing strip |
| CN103567105A (en) * | 2012-07-20 | 2014-02-12 | 会同县康奇瑞竹木有限公司 | Environment-friendly, safe and efficient paint spraying device |
| CN103521391A (en) * | 2013-09-23 | 2014-01-22 | 合肥市硕理机电科技有限公司 | Paint spraying device for excircle of sleeve |
| CN103538130A (en) * | 2013-09-25 | 2014-01-29 | 铜陵市经纬流体科技有限公司 | Coating machine |
| CN104226547A (en) * | 2014-09-26 | 2014-12-24 | 宁波旭升机械有限公司 | Automatic oil adding and coating device |
| CN105665186A (en) * | 2014-11-19 | 2016-06-15 | 天津市正水生物科技有限公司 | Surface spraying device for calcium tablets |
| CN108906418A (en) * | 2017-03-31 | 2018-11-30 | 镇江鸿瑞机械制造有限公司 | A kind of ship's fitments surface processing device |
| CN106925751A (en) * | 2017-04-27 | 2017-07-07 | 苏州三基铸造装备股份有限公司 | Extrusion casting machine drift lubricating arrangement |
| CN107138309A (en) * | 2017-05-06 | 2017-09-08 | 阜南县申通机械制造有限公司 | A kind of semi-automatic spraying equipment of agriculture semi-trailer |
| CN107470074A (en) * | 2017-08-24 | 2017-12-15 | 太仓市众翔精密五金有限公司 | The notebook computer casing spraying equipment and its technique of a kind of precise positioning |
| CN107445449A (en) * | 2017-09-25 | 2017-12-08 | 浙江德清艾卡蒙特环保工程有限公司 | A kind of sludge dewatering squeezer for possessing dehydration preprocessing function |
| CN108284033A (en) * | 2018-04-10 | 2018-07-17 | 金舒宁 | A kind of Omnidirectional automatic paint sprayer |
| CN108284033B (en) * | 2018-04-10 | 2020-12-11 | 泰州远大休闲用品有限公司 | An all-round automatic painting equipment |
| CN108940747A (en) * | 2018-06-22 | 2018-12-07 | 威海双丰物探设备股份有限公司 | Full-automatic wave detector coil surface mopping equipment |
| CN108670855A (en) * | 2018-07-24 | 2018-10-19 | 江西宜康机械科技有限公司 | A kind of seed-coating machine autocontrol method and energy-efficient seed-coating machine |
| CN109078804A (en) * | 2018-10-16 | 2018-12-25 | 威海双丰物探设备股份有限公司 | The electronic mopping device of coil |
| CN112517281A (en) * | 2020-11-04 | 2021-03-19 | 甘志豪 | Paint spraying equipment for stainless steel water bottle body |
| CN114949275A (en) * | 2022-07-19 | 2022-08-30 | 中国人民解放军总医院第六医学中心 | Full-automatic infrared ray illumination field operations disinfecting equipment |
| CN114949275B (en) * | 2022-07-19 | 2022-09-27 | 中国人民解放军总医院第六医学中心 | Full-automatic infrared ray illumination field operations disinfecting equipment |
| CN115121412A (en) * | 2022-07-27 | 2022-09-30 | 博众精工科技股份有限公司 | Oiling equipment |
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