CN208833920U - A kind of wave detector coil surface device for painting - Google Patents
A kind of wave detector coil surface device for painting Download PDFInfo
- Publication number
- CN208833920U CN208833920U CN201821672171.9U CN201821672171U CN208833920U CN 208833920 U CN208833920 U CN 208833920U CN 201821672171 U CN201821672171 U CN 201821672171U CN 208833920 U CN208833920 U CN 208833920U
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- China
- Prior art keywords
- coil
- mopping
- station
- baking
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000010422 painting Methods 0.000 title claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 230000005693 optoelectronics Effects 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 16
- 239000003973 paint Substances 0.000 description 11
- 238000004804 winding Methods 0.000 description 8
- 230000001680 brushing effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of wave detector coil surface device for painting, it is characterized in that being equipped with rack and control system, the rack is equipped with coil station conversion device, coil mopping device and coil apparatus for baking, the coil mopping device, coil apparatus for baking are located at coil station conversion device periphery, coil device for moving station, coil mopping device and coil apparatus for baking are controlled through control system respectively, the utility model is due to using the above structure, having many advantages, such as that structure novel, high degree of automation, processing quality are high, work efficiency is high.
Description
Technical field
The utility model relates to wave detector technical field of processing equipment, specifically a kind of wave detector coil surface japanning
Device.
Background technique
It is well known that seismic prospecting detector is a kind of sensor special for oil exploration, the product is due to profession
Property it is strong, application field is single, thus in process of production needed for some dedicated process equipments be that can not purchase on the market
It arrives, to realize automation in process of production, just can only research and develop special equipment according to the demand of itself.
Coil inside seismic prospecting detector is made of the winding enameled wire on the aluminum skeleton of surface oxidation treatment,
After the completion of enameled wire winding, in order to which enameled wire to be fixed, while enameled wire is protected, enamelled wire surface need to brush one
Layer insulating varnish, when hand-manipulated, to complete this process, will often arrange ten people or so, a handmade rotary coil, hand
Work is brushed by brush, and not only efficiency is lower, but also the quality brushed is also irregular, alternates betwwen good and bad, it is difficult to it controls, additionally, due to
What is brushed is paint, therefore there are also certain injuries to human health.In order to improve the production efficiency with mopping quality, we are researched and developed
This full automatic wave detector coil surface brushes insulating varnish equipment.
Summary of the invention
The purpose of this utility model is to solve above-mentioned the deficiencies in the prior art, provide a kind of structure novel, processing quality it is high,
The wave detector coil surface device for painting that work efficiency is high.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of wave detector coil surface mopping device, it is characterised in that be equipped with rack and control system, set in the rack
There are coil station conversion device, coil mopping device, the coil mopping device is located at coil station conversion device periphery, coil
Device for moving station, coil mopping device are controlled through control system respectively, wherein
Coil station conversion device described in the utility model includes coil processing turntable, turntable driving motor, support base, rotation
Shaft, swivel bearing, feeding optoelectronic switch and discharging optoelectronic switch, the support base lower end are fixedly connected with rack, upper end warp
Pivoting support is fixedly connected with coil processing turntable, and the coil processes turntable driving motor of the turntable 14 through being fixed on the rack
Driving, the coil process circumference array on turntable and are equipped at least four coil installation station, and 4 coils install station packet
Include station to be processed, mopping station, baking station, unloading station, it is horizontal on each coil installation station to be equipped with rotary shaft, institute
It states rotary shaft and is fixedly connected through swivel bearing, bearing block with coil processing turntable, the feeding optoelectronic switch and discharging photoelectricity are opened
It closes and is separately mounted on the bracket of coil processing turntable side, and feeding optoelectronic switch is located at feeding station side, in favor of inspection
Survey whether feeding is accurate, and the discharging optoelectronic switch is located at unloading station side, whether accurate to detect discharging, the bracket is solid
Determine on the rack, the turntable driving motor, feeding optoelectronic switch and discharging optoelectronic switch are controlled through control system respectively, with benefit
The coil for brushing paint and baked paint is gone into subsequent processing in processing turntable by coil.
The coil mopping device includes mopping rotating electric machine, contact roller, quantitative coating gun, Z-direction movable stand, Y-direction movement
To movable stand, mopping frame, X to mobile device, Y-direction mobile device and Z-direction mobile device, mopping frame lower end is fixed on by frame, X
In rack, mopping frame side is connected to mobile device with Y-direction movable stand through X, and the Y-direction movable stand other side is through Y-direction
To connection, the Z-direction movable stand is equipped with Z-direction mobile device, the Z for mobile device and mopping rotating electric machine and Z-direction movable stand
Quantitative coating gun is installed to mobile device lower end, the quantitative coating gun is located above mopping rotating electric machine, the quantitative painting
Glue rifle is connect through constant displacement pump with Jiao Yuan, and the output shaft of the mopping rotating electric machine is equipped with flexible compression cylinder, the flexible pressure
The telescopic rod of tight cylinder is equipped with contact roller, and the mopping rotating electric machine, X are mobile to mobile device, Y-direction mobile device and Z-direction
Device, constant displacement pump are controlled through control system respectively.
The utility model can be equipped with coil apparatus for baking, the coil baking dress in coil station conversion device side
It sets including baking box, baking rotary drive motor, telescopic cylinder, described baking rotary drive motor one end is through fixed frame and coil
Processing turntable is fixedly connected, and telescopic cylinder, the telescopic rod end center of the telescopic cylinder are fixed on the output shaft of the other end
It is axially arranged with standing block hole, the rotary shaft end is equipped with the card wheel being meshed with standing block hole, the baking rotation driving electricity
Machine, telescopic cylinder are controlled through control system respectively, and after painted coil rotates to baking station, control system instruction is flexible
Cylinder movement, drive standing block hole mutually block with card wheel and, then toast rotary drive motor rotate, and then with moving winding rotation,
Coil after mopping is baked case baking while rotating, until paint layer is baked to not runny state, after avoiding
Paint solution overflow in sequence operating process and there are quality problems.
Control system described in the utility model uses PLC control system, to have the function that procedure auto-control.
Structure novel, high degree of automation, processing quality are high, work due to using the above structure, having for the utility model
The advantages that high-efficient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment.
Fig. 2 is the main view of the utility model.
Fig. 3 is the partial enlargement diagram in Fig. 1.
Appended drawing reference: rack 1, control system 2, coil station conversion device 5, coil mopping device 6, coil apparatus for baking
7, coil processing turntable 14, support base 15, rotary shaft 16, station to be processed 19, mopping station 20, baking station 21, rampman
Position 22, contact roller 27, quantitative coating gun 28, reciprocal mopping device 29, vertically moves frame 30, laterally moves mopping rotating electric machine 26
Moving frame 31, mopping frame 32, X are rotated to mobile device 33, Y-direction mobile device 34, Z-direction mobile device 35, baking box 36, baking
Driving motor 37, telescopic cylinder 38, card wheel 39.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing:
As shown in the picture, a kind of wave detector coil surface device for painting, it is characterised in that it is equipped with rack 1 and control system 2,
The rack 1 is equipped with coil station conversion device 5, coil mopping device 6, and the coil apparatus for baking 6 is located at coil station
5 periphery of conversion equipment, coil device for moving station 5, coil mopping device 6 are controlled through control system respectively, wherein
Coil station conversion device 5 described in the utility model includes that coil processes turntable 14, turntable driving motor (in figure not
Show), support base 15, rotary shaft 16, swivel bearing, sensor block, feeding optoelectronic switch and discharging optoelectronic switch, the support base
15 lower ends are fixedly connected with rack 1, and upper end is fixedly connected through pivoting support with coil processing turntable 14, and the coil processes turntable
The 14 turntable driving motor drivings through being fixed in rack 1, the coil process circumference array on turntable 14 and are equipped at least four line
Circle installation station, 4 coils installation station include station 19 to be processed, mopping station 20, baking station 21, unloading station
22, each coil installs level on station and is equipped with rotary shaft 16, and the rotary shaft 16 adds through swivel bearing, bearing block and coil
Work turntable 14 is fixedly connected, and the feeding optoelectronic switch and discharging optoelectronic switch are separately mounted to coil processing 14 side of turntable
On bracket, and feeding optoelectronic switch is located at feeding station side, so that whether detection feeding is accurate, the discharging optoelectronic switch
Positioned at unloading station side, whether accurate to detect discharging, the bracket is fixed in rack 1, the turntable driving motor, on
Material optoelectronic switch and discharging optoelectronic switch are controlled through control system respectively, in favor of that will brush paint by coil processing turntable and bake
The coil painted well goes to subsequent processing.
The coil mopping device 6 includes mopping rotating electric machine 26, contact roller 27, quantitative coating gun 28, Z-direction movable stand
29, Y-direction movable stand 30, X are to movable stand 31, mopping frame 32, X to mobile device 33, Y-direction mobile device 34 and Z-direction mobile device
35,32 lower end of mopping frame is fixed in rack 1, and 32 side of mopping frame is connected to mobile device with Y-direction movable stand through X
It connects, through Y-direction mobile device and mopping rotating electric machine and Z-direction movable stand to connection, the Z-direction is moved for the Y-direction movable stand other side
Moving frame is equipped with Z-direction mobile device, and Z-direction mobile device lower end is equipped with quantitative coating gun, and the quantitative coating gun is located at
Above mopping rotating electric machine, the quantitative coating gun is connect through constant displacement pump with Jiao Yuan, on the output shaft of the mopping rotating electric machine
Equipped with flexible compression cylinder, the telescopic rod of the flexible compression cylinder is equipped with contact roller, and the mopping rotating electric machine, X are to shifting
Dynamic device 33, Y-direction mobile device 34 and Z-direction mobile device 35, constant displacement pump are controlled through control system respectively, and the X is filled to mobile
It sets 33, Y-direction mobile device 34 and the knot that lead screw, screw, driving motor and sliding rail match is respectively adopted in Z-direction mobile device 35
Structure, connection structure is same as the prior art, this is not described in detail.
The utility model can be equipped with coil apparatus for baking, the coil baking in 5 side of coil station conversion device
Device 7 includes baking box 36, baking rotary drive motor 37, telescopic cylinder 38,37 one end of baking rotary drive motor warp
Fixed frame is fixedly connected with coil processing turntable, and telescopic cylinder 38, the telescopic cylinder 38 are fixed on the output shaft of the other end
Telescopic rod end it is central axial be equipped with standing block hole, the rotary shaft end is equipped with the card wheel 39 that is meshed with standing block hole,
The baking rotary drive motor, telescopic cylinder are controlled through control system respectively, when painted coil rotates to baking station
Afterwards, control system instruction telescopic cylinder 38 acts, drive standing block hole and 39 phase card of card wheel and, then toast rotary drive motor
37 rotations, and then rotated with moving winding, the coil after mopping is baked case baking while rotating, until paint layer is baked to
Not runny state avoids paint solution overflow during subsequent operations and quality problems occurs.
Control system described in the utility model uses PLC control system 2, to have the function that procedure auto-control.
When the utility model at work, the power supply in PLC control system is opened, coil to be processed is placed on rotary shaft
On, PLC control system instructs the movement of turntable driving motor, and coil to be processed is gone to brush by band moving winding processing turntable rotation
Information is uploaded to PLC control system by lacquerer position, mopping station signaling switch, and PLC control system instructs mopping rotating electric machine
Stretching out under the drive of flexible compression cylinder makes contact roller be close to coil end face to be processed and rotate with moving winding, then, PLC control
System command coil mopping device processed is moved up and down device, horizontal mobile device is moved to coil upper surface to be processed, then
Actuating coil mopping device and quantitative coating gun quantitative sealant yielding, make coil mopping device that quantitative coating gun be driven to treat processing coil
Surface is back and forth brushed, and is finished when brushing process, and PLC control system provides signal, instructs turntable driving motor again
Movement send the coil for brushing paint to baking station, when painted coil rotates to baking with moving winding processing turntable rotation
After station, PLC control system instructs telescopic cylinder movement, drives the output shaft of baking rotary drive motor to stretch out, makes the week
Mutually block to standing block hole with card wheel and, and by baking rotary drive motor rotation, and then rotated with moving winding, the line after mopping
Circle is baked case baking while rotating and avoids subsequent operations process until paint layer is baked to not runny state
Middle paint solution overflow and there are quality problems.
After the completion of roasting procedure, coil processing turntable rotates under the drive of turntable driving motor, and baking is completed
Mopping coil is moved to unloading station, and operator can take out machined complete coil, repeatedly.
Structure novel, high degree of automation, processing quality are high, work due to using the above structure, having for the utility model
The advantages that high-efficient.
Claims (3)
1. a kind of wave detector coil surface device for painting, it is characterised in that be equipped with rack and control system, the rack is equipped with
Coil station conversion device, coil mopping device, the coil mopping device are located at coil station conversion device periphery, coil work
Station moving device, coil mopping device are controlled through control system respectively, wherein
The coil station conversion device include coil processing turntable, turntable driving motor, support base, rotary shaft, swivel bearing,
Feeding optoelectronic switch and discharging optoelectronic switch, the support base lower end are fixedly connected with rack, and upper end is through pivoting support and coil
Processing turntable is fixedly connected, and turntable driving motor driving of the coil processing turntable through being fixed on the rack, the coil adds
Circumference array is equipped at least four coil and installs station on work turntable, and 4 coils installation station includes station to be processed, brush
Lacquerer position, baking station, unloading station, each coil install level on station and are equipped with rotary shaft, and the rotary shaft is through rotating
Bearing, bearing block are fixedly connected with coil processing turntable, and the feeding optoelectronic switch and discharging optoelectronic switch are separately mounted to line
On the bracket of circle processing turntable side, and feeding optoelectronic switch is located at feeding station side, and the discharging optoelectronic switch, which is located at, to be unloaded
Expect station side, the bracket is fixed on the rack, the turntable driving motor, feeding optoelectronic switch and discharging optoelectronic switch point
It is not controlled through control system;
The coil mopping device includes mopping rotating electric machine, contact roller, quantitative coating gun, Z-direction movable stand, Y-direction movable stand, X
To movable stand, mopping frame, X to mobile device, Y-direction mobile device and Z-direction mobile device, mopping frame lower end is fixed on rack
On, mopping frame side is connected to mobile device with Y-direction movable stand through X, and the Y-direction movable stand other side is mobile through Y-direction
Device is connected with mopping rotating electric machine and Z-direction movable stand, and the Z-direction movable stand is equipped with Z-direction mobile device, and the Z-direction is moved
Dynamic device lower end is equipped with quantitative coating gun, and the quantitative coating gun is located above mopping rotating electric machine, the quantitative coating gun
It is connect through constant displacement pump with Jiao Yuan, the output shaft of the mopping rotating electric machine is equipped with flexible compression cylinder, the flexible compression gas
The telescopic rod of cylinder be equipped with contact roller, the mopping rotating electric machine, X to mobile device, Y-direction mobile device and Z-direction mobile device,
Constant displacement pump is controlled through control system respectively.
2. a kind of wave detector coil surface device for painting according to claim 1, it is characterised in that the coil station turns
Changing device side is equipped with coil apparatus for baking, and the coil apparatus for baking includes baking box, baking rotary drive motor, flexible gas
Cylinder, described baking rotary drive motor one end is fixedly connected through fixed frame with coil processing turntable, solid on the output shaft of the other end
Surely there is telescopic cylinder, the telescopic rod end of the telescopic cylinder is central axial to be equipped with standing block hole, and the rotary shaft end is equipped with
The card wheel being meshed with standing block hole, the baking rotary drive motor, telescopic cylinder are controlled through control system respectively.
3. a kind of wave detector coil surface device for painting according to claim 1, it is characterised in that the control system is adopted
Use PLC control system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821672171.9U CN208833920U (en) | 2018-10-16 | 2018-10-16 | A kind of wave detector coil surface device for painting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821672171.9U CN208833920U (en) | 2018-10-16 | 2018-10-16 | A kind of wave detector coil surface device for painting |
Publications (1)
Publication Number | Publication Date |
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CN208833920U true CN208833920U (en) | 2019-05-07 |
Family
ID=66317567
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821672171.9U Withdrawn - After Issue CN208833920U (en) | 2018-10-16 | 2018-10-16 | A kind of wave detector coil surface device for painting |
Country Status (1)
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CN (1) | CN208833920U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109164481A (en) * | 2018-06-22 | 2019-01-08 | 威海双丰物探设备股份有限公司 | Wave detector coil surface device for painting |
-
2018
- 2018-10-16 CN CN201821672171.9U patent/CN208833920U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109164481A (en) * | 2018-06-22 | 2019-01-08 | 威海双丰物探设备股份有限公司 | Wave detector coil surface device for painting |
CN109164481B (en) * | 2018-06-22 | 2024-04-19 | 威海双丰物探设备股份有限公司 | Detector coil surface painting device |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20190507 Effective date of abandoning: 20240419 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20190507 Effective date of abandoning: 20240419 |