CN220810930U - Full-automatic high-voltage electric porcelain production line turning device - Google Patents
Full-automatic high-voltage electric porcelain production line turning device Download PDFInfo
- Publication number
- CN220810930U CN220810930U CN202322740434.2U CN202322740434U CN220810930U CN 220810930 U CN220810930 U CN 220810930U CN 202322740434 U CN202322740434 U CN 202322740434U CN 220810930 U CN220810930 U CN 220810930U
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- China
- Prior art keywords
- production line
- full
- automatic high
- insulator
- porcelain production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 24
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000012212 insulator Substances 0.000 abstract description 35
- 238000001514 detection method Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Insulating Bodies (AREA)
- Insulators (AREA)
Abstract
The utility model provides a full-automatic turnover device for a high-voltage electric porcelain production line, which comprises a device body, wherein a mounting frame is arranged on the top surface of the device body, and a rotating motor is vertically arranged on the top surface of the mounting frame. According to the utility model, through the matched use of the mounting frame, the rotating motor, the rotating table, the mounting plate and the crack detector, the detection of the insulator is facilitated, so that during operation, a worker places the insulator to be detected on the conveying mechanism, then starts the conveying mechanism, then moves the insulator to the position right below the rotating table, then starts the rotating motor and the crack detector, so that the rotating motor drives the rotating table to rotate, and then the rotating table drives the crack detector to rotate around the insulator through the mounting plate, thereby the crack detector detects the surface of the insulator.
Description
Technical Field
The utility model relates to the technical field of high-voltage porcelain detection, in particular to a full-automatic high-voltage porcelain production line turnover device.
Background
The high-voltage insulator is used for insulating and fixing wires in 350KV high-voltage overhead power transmission and distribution lines, and an insulator string is generally formed by insulator elements and is used for lines with different voltage classes. If rust, cracks, glazes and other defects appear on the component, the service life of the insulator can be seriously shortened, and the electric transmission effect of the high-voltage line is influenced. The special detection device for the insulator mainly detects scratches, cracks, rust, dimensional errors and the like on the surface of the insulator, adopts multipath vision, and covers all glaze surfaces on the surface of the insulator. After the detection is finished, the defects are broadcast in a classified mode, so that the problem of an upstream production line is diagnosed and traced, and the production line process is improved.
Since the insulator surface has a glaze, it is necessary to rotate the insulator and inspect the outer peripheral surface of the insulator. However, the insulator is made of industrial ceramics, has large diameter and heavy weight, is time-consuming and labor-consuming when manually moved and rotated, and has certain potential safety hazard. The special clamping jaw is designed and manufactured again by using the universal industrial robot for carrying, and the purchasing production cost of the industrial robot with high weight is extremely high, so that the economic burden of enterprises is increased.
Therefore, it is necessary to provide a turnover device for a full-automatic high-voltage porcelain production line to solve the above technical problems.
Disclosure of utility model
The utility model provides a full-automatic high-voltage electric porcelain production line turnover device, which solves the problems in the background technology.
In order to solve the technical problems, the full-automatic high-voltage porcelain production line turnover device comprises a device body, wherein a mounting frame is arranged on the top surface of the device body, a rotating motor is vertically arranged on the top surface of the mounting frame, an output end of the rotating motor penetrates through the surface of the mounting frame to be connected with a rotating table, a vertical plate is vertically arranged on the top surface of the rotating table, an electric push rod is arranged on the surface of the vertical plate, a mounting plate is arranged at the output end of the electric push rod, and a crack detector is arranged on the surface of the mounting plate.
Preferably, a sliding rail is arranged on the bottom end surface of the rotary table, a supporting sliding block is connected inside the sliding rail in a sliding manner, and one end of the supporting sliding block is fixed with the outer side surface of the mounting plate.
Preferably, the crack detector is wireless transmission.
Preferably, a storage battery is mounted on the top surface of the rotary table.
Preferably, a conveying mechanism is arranged on the top surface of the device body, and the conveying mechanism conveys the device body by a conveying belt.
Preferably, a controller is mounted on the outer side surface of the device body.
Compared with the related art, the full-automatic high-voltage porcelain production line turnover device provided by the utility model has the following beneficial effects:
1. Compared with the prior art, this kind of full-automatic high-voltage porcelain production line turning device uses through the cooperation that sets up mounting bracket, rotating electrical machines, the revolving stage, mounting panel and crack detector, be convenient for the detection to the insulator, make when the operation, the staff places the insulator that needs to detect on conveying mechanism, afterwards start conveying mechanism, then remove the insulator under the revolving stage, then open rotating electrical machines and crack detector, thereby make the rotating electrical machines drive the revolving stage rotatory, afterwards the revolving stage passes through the mounting panel and drives crack detector rotatory round the insulator, thereby make crack detector detect the insulator surface can, this mode easy operation, rotate crack detector through, and not the insulator rotates, not only reduce the amount of labour, and improve its work efficiency greatly.
Drawings
FIG. 1 is a schematic diagram of a turnover device of a full-automatic high-voltage porcelain production line;
FIG. 2 is a schematic structural view of a turnover device mounting plate for a full-automatic high-voltage porcelain production line;
Fig. 3 is a schematic diagram of a turntable of a turnover device of a full-automatic high-voltage porcelain production line.
Reference numerals in the drawings:
1. A device body; 2. a conveying mechanism; 3. a mounting frame; 4. a mounting plate; 5. a rotary table; 6. a rotating electric machine; 7. a controller; 8. a support slider; 9. an electric push rod; 10. a riser; 11. a storage battery; 12. a crack detector; 13. a slide rail.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
First embodiment
Please refer to fig. 1-3 in combination. The utility model provides a full-automatic high voltage electric porcelain production line turning device, includes device body 1, device body 1 top surface mounting has mounting bracket 3, the vertical rotating electrical machines 6 of installing bracket 3 top surface, rotating electrical machines 6 output runs through mounting bracket 3 surface and is connected with revolving stage 5, riser 10 is vertically installed to revolving stage 5 top surface, riser 10 surface mounting has electric putter 9, electric putter 9 output is provided with mounting panel 4, mounting panel 4 surface mounting has crack detector 12.
Through setting up mounting bracket 3, rotating electrical machines 6, revolving stage 5, mounting panel 4 and crack detector 12's cooperation is used, be convenient for detect the insulator, make when the operation, the staff places the insulator that needs to detect on conveying mechanism 2, afterwards start conveying mechanism 2, then remove the insulator under revolving stage 5, then open rotating electrical machines 6 and crack detector 12, thereby make rotating electrical machines 6 drive revolving stage 5 rotatory, afterwards revolving stage 5 passes through mounting panel 4 and drives crack detector 12 and rotate round the insulator, thereby make crack detector 12 detect the insulator surface can, this mode easy operation, rotate crack detector 12 through, and not the insulator rotates, not only reduce the amount of labour, and improve its work efficiency greatly.
The utility model provides a full-automatic high-voltage electric porcelain production line turnover device, which has the following working principle:
This kind of full-automatic high-voltage electric porcelain production line turning device, when the operation, the staff places the insulator that needs to detect on conveying mechanism 2, afterwards start conveying mechanism 2, then remove the insulator under revolving stage 5, then open rotating electrical machines 6 and crack detector 12, thereby make rotating electrical machines 6 drive revolving stage 5 rotatory, afterwards revolving stage 5 drives crack detector 12 through mounting panel 4 and revolves round the insulator, thereby make crack detector 12 detect the insulator surface can, this mode easy operation, through carrying out the rotation to crack detector 12, and not the insulator rotates, not only reduce the amount of labour, but also improve its work efficiency greatly.
Second embodiment
Referring to fig. 1-3 in combination, a full-automatic high-voltage porcelain production line turning device according to a first embodiment of the present application is provided. The second embodiment is merely a preferred manner of the first embodiment, and implementation of the second embodiment does not affect the implementation of the first embodiment alone.
Specifically, the turnover device for the full-automatic high-voltage porcelain production line provided by the second embodiment of the application is different in that the surface of the bottom end of the rotary table 5 is provided with the sliding rail 13, the inside of the sliding rail 13 is slidably connected with the supporting sliding block 8, one end of the supporting sliding block 8 is fixed with the outer side surface of the mounting plate 4, and the matching use of the sliding block and the sliding rail 13 is convenient for improving the stability of the mounting plate 4 during rotation, so that the detection of the crack detector 12 on the outer side surface of the insulator is ensured.
With this solution, the crack detector 12 is wireless.
By adopting the technical scheme, the storage battery 11 is arranged on the top surface of the rotary table 5, and the storage battery 11 is arranged, so that electric energy can be conveniently supplied to the electric push rod 9 and the crack detector 12.
By adopting the technical scheme, the conveying mechanism 2 is arranged on the top surface of the device body 1, the conveying mechanism 2 is used for conveying a conveying belt, and the conveying mechanism 2 is arranged to facilitate conveying insulators to be detected, so that subsequent detection is facilitated.
By adopting the technical scheme, the controller 7 is arranged on the outer side surface of the device body 1, the controller 7 is arranged, the control of the electric elements in the device body 1 is facilitated, the control circuit of the controller 7 can be realized by simple programming of a person skilled in the art, and the device belongs to common general knowledge in the art, and is only used without transformation, so that the control mode and circuit connection are not described in detail.
It should be noted that, various components used in the document of the present application are standard components, which can be purchased from the market, the specific connection modes of the components adopt conventional means such as mature bolts, rivets and welding in the prior art, the mechanical, the components and the electrical equipment adopt conventional models in the prior art, the circuit connection adopts conventional connection modes in the prior art, and the electrical equipment is communicated with an external safety power supply, and no specific description is made here.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. The utility model provides a full-automatic high voltage electric porcelain production line turning device, includes device body (1), its characterized in that, device body (1) top surface mounting has mounting bracket (3), rotating electrical machines (6) are vertically installed on mounting bracket (3) top surface, rotating electrical machines (6) output runs through mounting bracket (3) surface connection and has revolving stage (5), riser (10) are vertically installed on revolving stage (5) top surface, riser (10) surface mounting has electric putter (9), electric putter (9) output is provided with mounting panel (4), mounting panel (4) surface mounting has crack detector (12).
2. The full-automatic high-voltage porcelain production line overturning device according to claim 1, wherein a sliding rail (13) is arranged on the bottom end surface of the rotary table (5), a supporting sliding block (8) is connected inside the sliding rail (13) in a sliding mode, and one end of the supporting sliding block (8) is fixed with the outer side surface of the mounting plate (4).
3. The full-automatic high-voltage porcelain production line turnover device according to claim 1, wherein the crack detector (12) is a wireless transmission.
4. The full-automatic high-voltage porcelain production line overturning device according to claim 1, wherein a storage battery (11) is mounted on the top surface of the rotary table (5).
5. The turnover device of the full-automatic high-voltage porcelain production line according to claim 1, wherein a conveying mechanism (2) is arranged on the top surface of the device body (1), and the conveying mechanism (2) conveys a conveyor belt.
6. The full-automatic high-voltage porcelain production line overturning device according to claim 1, wherein a controller (7) is arranged on the outer side surface of the device body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322740434.2U CN220810930U (en) | 2023-10-12 | 2023-10-12 | Full-automatic high-voltage electric porcelain production line turning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322740434.2U CN220810930U (en) | 2023-10-12 | 2023-10-12 | Full-automatic high-voltage electric porcelain production line turning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220810930U true CN220810930U (en) | 2024-04-19 |
Family
ID=90674396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322740434.2U Active CN220810930U (en) | 2023-10-12 | 2023-10-12 | Full-automatic high-voltage electric porcelain production line turning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220810930U (en) |
-
2023
- 2023-10-12 CN CN202322740434.2U patent/CN220810930U/en active Active
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