CN109160394A - 软管卷盘 - Google Patents

软管卷盘 Download PDF

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CN109160394A
CN109160394A CN201810471093.4A CN201810471093A CN109160394A CN 109160394 A CN109160394 A CN 109160394A CN 201810471093 A CN201810471093 A CN 201810471093A CN 109160394 A CN109160394 A CN 109160394A
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hose
spool
hose reel
frame
guiding piece
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CN109160394B (zh
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V·波蒂艾宁
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Fiskars Finland Oy AB
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/40—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable
    • B—PERFORMING OPERATIONS; TRANSPORTING
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  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

本发明涉及软管卷盘(1)，包括：框架(2)；卷轴(5)；具有弹簧(9)的重卷机构和具有引导件(8)的引导机构(7)，引导机构在卷轴(5)旋转时使引导件(8)在一路径上前后移动，用于通过引导件将软管(12)均匀地分布到卷轴上。为了获得具有重卷机构的自支式软管卷盘，软管卷盘(1)包括具有接触区域(19)的地面支撑件(17)，地面支撑件从基部(15)支撑软管卷盘(1)，框架(2)在卷轴(5)的旋转轴线(11)垂直于基部(15)的位置附接到地面支撑件(17)，卷轴(5)在卷轴的最下部设置有软管接头(16)，并且引导机构(7)构造成在卷轴(5)完全拉出软管(12)时使引导件(8)移动到路径的最低点。

Description

软管卷盘
技术领域
本发明涉及用于例如花园软管的软管卷盘。特别地，本发明涉及一种具有自动重卷机构的自支式软管卷盘。
背景技术
先前已知了一种具有框架的软管卷盘，其具有可旋转地布置在该框架内的卷轴。在该软管卷盘中，一旦使用者停止使用软管，则利用具有弹簧的重卷机构将软管重卷到卷轴上。另外，这种已知的软管卷盘设有引导机构，所述引导机构在重卷期间使得引导件前后移动，以为了在重卷期间将软管均匀地分布到卷轴上。
利用这种类型的自动软管卷盘，换句话说，利用具有带弹簧的重卷机构的卷盘，用户需要利用力从卷轴拉出软管，该力不仅足够大以使卷轴旋转、而且所使用的力需要张紧弹簧。因此，使用的力需要大于对于不具有类似的带弹簧的重卷机构的非自动软管卷盘而言足够的力。
由于需要使用相对较大的力拉出软管，因此该已知的软管卷盘设置有便于将软管卷盘附接到房屋墙壁的墙壁安装支架，例如将软管卷盘附接到卷盘的旋转轴线是水平的位置。
然而，墙壁安装式软管卷盘在所有情况下都不是最佳的，原因在于墙壁安装阻止了使用者容易地将软管卷盘移动到需要软管的其他位置。例如，软管可能太短，而使得例如当软管卷盘附接到房屋前侧的墙壁时不便于在房屋后侧的位置处使用软管。
发明内容
本发明的目的是解决上述缺点并且提供一种足够稳定的软管卷盘，以用作具有重卷机构的自支式软管卷盘。该目的通过根据独立权利要求1所述的软管卷盘来实现。
在具有带弹簧的重卷机构的软管卷盘中，一旦从卷盘中完全拉出软管并且因此弹簧被最大地张紧之后，则拉出软管所需的力达到最大水平。此时软管卷盘的稳定性取决于软管和卷盘之间的接触点的位置。当软管卷盘的软管接头布置在具有垂直于基部的旋转轴线的卷盘的最下部分中时、以及当在该阶段将软管从卷盘导出的引导件尽可能低时能够实现充分的稳定性。利用这种解决方案，软管和卷盘之间的接触点在实践中位于尽可能低的位置。
在附属权利要求中公开了软管卷盘的优选实施例。
附图说明
在下文中，将通过示例并参照附图更详细地描述软管卷盘，其中，
图1和2示出了软管卷盘的第一实施例；
图3是图1和2中的软管卷盘的分解图；
图4示出了附接至图1和图2的软管卷盘的软管；
图5示出了图1和2的软管卷盘的横截面；和
图6从上方示出了图1和2的软管卷盘。
具体实施方式
图1从上方示出了软管卷盘1，图2示出了软管卷盘1的底部部分，并且图3示出了软管卷盘的分解图。
软管卷盘包括框架2，在该示例中该框架2包括彼此附接的上框架部分3和下框架部分4。卷轴5可旋转地布置在框架2内。为了获得稳定地站立在基部(例如在户外的地面上)上的软管卷盘，软管卷盘设置有卷轴，该卷轴围绕垂直于基部的旋转轴线旋转。利用这样的围绕垂直轴线旋转的水平定向的卷轴，整个软管卷盘的重心位置尽可能低，这提高了稳定性。
在所示实施例中，软管卷盘1另外设置有上盖6，该上盖6附接到框架2。该上盖6具有防止使用者的手指与旋转卷轴5接触(这可能是危险的并严重伤害使用者)的实心的非穿孔外表面和侧表面。为了提供有效的保护，盖6仅在前侧处设置有开口，在所述前侧处布置有带引导件8的引导机构7，以为了将软管引导到软管卷盘1的外部。
所示的软管卷盘1是自动型的，这是指具有带弹簧9的重卷机构的软管卷盘1。弹簧9的第一端附接到卷轴5并且第二端附接到具有上端的竖直轴10，在使用软管卷盘1期间，所述竖直轴10不可旋转地附接到框架2或盖6。因此，当在从卷轴5拉出软管12的同时卷轴在框架1内围绕旋转轴线11沿着第一方向旋转时，弹簧9被张紧，原因在于竖直轴10不随着卷轴一起旋转。随后，一旦结束使用软管12，弹簧9的弹簧力使卷轴5在框架内沿第二方向旋转，使得软管12重卷到卷轴5。
优选地，软管卷盘1设置有锁定机构，该锁定机构防止当使用者使用软管时重卷机构重卷软管。一旦使用者完成使用软管，用户可以拉动软管一次以释放制动部，使得重卷机构可以开始将软管重卷到卷轴上。另外，为了防止以太高的速度发生重卷，优选提供制动部，以为了限制重卷的速度。这种锁定和制动部可以以现有技术解决方案实施并且因此没有详细示出。
图4示出了附接到软管卷盘1的软管附接件，图5示出了图1和图2的软管卷盘1的横截面。
软管卷盘1的引导机构7在卷轴5旋转的同时使引导件8在一路径上前后移动。在所示示例中，利用带13使螺钉14旋转。螺钉14上的螺纹和引导件8上的螺纹成形为使得一旦引导件8到达螺钉的上端或下端，引导件便改变方向并开始沿相反方向移动，即使螺钉14继续沿着与之前的方向相同的方向旋转。因此，在软管12被重卷的同时，软管12以若干层被均匀地分布在卷轴5上。
当软管12被从卷轴5中完全拉出并且从卷轴5不能再拉出更多软管时，拉出软管所需的力达到其最大水平。在图4中示出这种情况。为了确保软管卷盘1在这种情况下尽可能地保持稳定，软管卷盘1被设计成使得此时软管12在尽可能最低的水平高度处从软管卷盘中出来。在具有围绕卷轴5的相对垂直于基部15的旋转轴线11旋转的卷轴的软管卷盘1的情况中，这意味着软管12应当尽可能接近地面支撑件17和基部15(在实践中尽可能地接近地面)地从卷轴出来。这在软管接头16(经由其将流体提供给软管12)位于卷轴5的最下部时实现。此外，如图4所示，引导机构7构造成当软管从软管卷盘中完全拉出时使引导件8移动到引导件沿其移动的路径的最低点。以这种方式，通过拉动软管所产生的力将尽可能低地影响软管卷盘1，这有助于提高软管卷盘的稳定性并防止其翻倒。
在水平卷取中，存在软管12的不同层不均匀地卷绕在软管层上的风险，原因在于重力试图使软管的一部分侧向朝地面移动。在这种情况下，当拉出软管时，存在卡住的风险。在发生这种卡住时会影响软管卷盘的稳定性。在图示的软管卷盘12中，通过将引导件8定位在框架2的离旋转轴线11尽可能远的部分中，旋转轴线11与引导件8之间的距离D已经最大化。以这种方式，当软管的一部分已经朝着地面侧向移动时，软管总是以尽可能最优(小)的角度被从卷盘拉出。另外，引导件8包括多个可旋转布置的辊27，辊27围绕软管12离开软管卷盘1的出口。当软管相对于引导件移动时，这降低了引导件8和软管12之间的摩擦。
为了使软管卷盘1尽可能地易于使用，软管卷盘1设置有具有底部表面18的地面支撑件17，所述底部表面18设置有用于从基部15支撑软管卷盘的接触区域19。在所示的示例中，地面支撑件17例如通过环形板20和螺钉附接到框架的下部4。这些螺钉从下方延伸穿过环形板20和地面支撑件中的孔并且接合框架的下部4。利用这种附接，地面支撑件17实际上可旋转地夹在框架的下部4和环形板20之间。这允许软管卷盘1的框架4相对于地面支撑件17旋转。框架2与地面支撑件17之间的这种附接有助于框架2能够相对于地面支撑件17旋转超过360°(无限制)。这在位于例如地面上的自支式(free standing)软管卷轴盘中是有利的，因为在这种情况下当使用者从软管卷盘中拉出软管时框架2总是自动旋转到引导件8指向使用者的位置。在这个位置中，一旦使用者停止使用软管，软管卷盘的引导件直接处于最佳位置以将软管重卷到卷轴上。另外，一旦使用者停止使用软管并且弹簧的弹簧力将软管重卷到卷轴上直到软管外端上的止动件与引导件8接触，当止动件撞击引导件8时软管便突然终止重绕。利用所示设计，由于该撞击，因此使框架4相对于地面支撑件17稍微旋转。这种旋转阻尼了撞击引起的力并有助于防止损坏软管卷盘的部件。
地面支撑件的底部表面18上的接触区域19被实施为具有由多个弹性材料制成的突起部28。一种替代方式是例如为接触区域19提供由橡胶材料制成的突起部28。这增加了在如石头和沥青那样的坚硬表面上的摩擦力。接触区域19中的小突起部或支柱使得摩擦接触能够穿透到地面，即使在它们下方有如小石块那样的小圆形颗粒。这种解决方案有效地有助于确保软管卷盘1在即使拉出软管期间也稳定地保持在使用者放置软管卷盘的位置。
实际上，地面支撑件17的底部表面18上的三个接触区域19足以保持软管卷轴稳定地站立在基部15上。然而，由于框架2相对于地面支撑件旋转的事实，由拉动软管引起的力可能从任何方向影响软管卷盘。因此，接触区域19的数量优选大于三。实际上，通过利用例如在底部表面18上均匀分布在圆上的五个接触区域19可以获得非常稳定的软管卷盘。
为了向软管12提供流体(通常是水)，流动通道21设置成沿旋转轴线11从软管接头16延伸到设置在地面支撑件17中的供给接头22的第一端。供给接头22成形为具有90°拐角，使得供给接头22的第二端被附接到大致水平延伸的柔性软管23。柔性软管23的沿着大致平面的基部15延伸的外端连接到外部软管接头24。供给软管的端部可以连接到该外部软管接头24上，以为了通过该外部软管接头提供从流体源到软管卷盘1的流体流动。
例如在供给接头22和外部软管接头24之间利用柔性软管23替代刚性管的优点在于可以获得浮动流动通道21，其中，任何朝向外部软管接头24的力例如均被防止影响供给接头22或流动通道21。由于可以避免供给接头22和流动通道21的这种横向弯曲，这有助于确保流动通道的连接保持液密。
如前所述，地面支撑件17通过螺钉可旋转地夹持在下框架部分4和环形板20之间，同时经由流动通道21、供给接头22以及柔性软管23提供供应到软管12的流体供应。因此，从框架2引导到地面支撑件17或从地面支撑件17引导到框架2的任何力都通过包括环形板、框架部件和螺钉的机械附件来处理，并且因此不会影响提供流到软管12的流体流的部分。这有效地防止了流体路径上的泄漏。
图6从上方示出了图1和图2的软管卷盘。当沿旋转轴线11的方向观察时，以这个视角由上盖6覆盖的框架2具有大体圆形的形状25。在图6的左侧部分中，框架设置有突出部分26，并且引导件8布置在该突出部分26中。以这种方式，从旋转轴线11到引导件的距离D可以被最大化。当从软管卷盘中拉出软管时，这降低了摩擦力，并将卡住的风险降至最低。
应该理解的是以上描述和附图仅旨在说明本发明。对于本领域技术人员显而易见的是，在不脱离本发明的范围的情况下，可以对本发明进行改变和修改。

Claims (9)

1.一种软管卷盘(1)，包括：
框架(2)；
能够旋转地布置在所述框架(2)内的卷轴(5)；
具有弹簧(9)的重卷机构，当所述卷轴(5)在从所述卷轴拉出软管(12)的同时沿着第一方向围绕旋转轴线(11)在所述框架(2)内旋转时所述弹簧张紧，并且所述弹簧向所述卷轴(5)提供弹簧力，所述弹簧力使所述卷轴在所述框架(2)内沿第二方向旋转以将所述软管(12)重卷到所述卷轴⑸上；
具有引导件(8)的引导机构(7)，所述软管通过所述引导机构被引导到所述软管卷盘(1)的外部，所述引导机构在所述卷轴(5)沿着第二方向旋转的同时使所述引导件(8)在一路径上前后移动，用于通过所述引导件将所述软管(12)均匀地分布到所述卷轴上；和
具有接触区域(19)的地面支撑件(17)，所述地面支撑件从基部(15)支撑所述软管卷盘(1)，并且其中，
所述框架(2)在所述卷轴(5)的旋转轴线(11)垂直于所述基部(15)的位置附接到所述地面支撑件(17)，其特征在于，
所述卷轴(5)在所述卷轴的最下部设置有软管接头(16)，以在尽可能低的位置处从所述卷轴引出所述软管，并且
所述引导机构(7)构造成当所述软管(12)从所述卷轴(5)完全拉出时使得所述引导件(8)移动到所述路径的最低点。
2.根据权利要求1所述的软管卷盘，其中，所述引导件(8)包括可旋转布置的多个辊(27)，所述多个辊包围所述软管(12)离开所述软管卷盘(1)的出口。
3.根据权利要求1所述的软管卷盘，其中，当沿所述旋转轴线(11)的方向观察时，所述框架(2)具有大致圆形的形状(25)和至少一个突出部(26)，所述引导件(8)布置到所述突出部，以最大化从所述旋转轴线(11)至所述引导件(8)的距离(D)。
4.根据权利要求1所述的软管卷盘，其中，所述引导件(8)布置在所述框架(2)的尽可能远离所述旋转轴线(11)的部分中。
5.根据权利要求1所述的软管卷盘，其中，所述接触区域(19)设置有多个由弹性材料制成的突起(28)。
6.根据权利要求1所述的软管卷盘，其中，所述地面支撑件(17)设置有至少五个接触区域(19)，所述至少五个接触区域(19)沿着圆均匀分布，所述圆的中心点位于所述旋转轴线(11)的位置处。
7.根据权利要求1所述的软管卷盘，其中，所述框架(2)包括上盖(6)，所述上盖与所述框架(2)一起基本上从所有方向包围所述卷轴，并防止所述软管卷盘(1)的使用者与所述卷轴(5)接触。
8.根据权利要求1所述的软管卷盘，其中，所述框架(2)能够旋转地附接到所述地面支撑件，使得所述框架(2)能够相对于所述地面支撑件(17)旋转超过360°。
9.根据权利要求1所述的软管卷盘，其中，一流动通道(21)沿着所述旋转轴线(11)设置成从所述软管接头(16)延伸到设置在所述地面支撑件(17)中的供给接头(22)的第一端，所述供给接头(22)的第二端附接到沿着所述基部(15)延伸到外部软管接头(24)的柔性软管(23)，所述外部软管接头设置在所述地面支撑件(17)的侧表面中，以接收流体流。
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