CN109133635B - Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof - Google Patents
Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof Download PDFInfo
- Publication number
- CN109133635B CN109133635B CN201811237739.9A CN201811237739A CN109133635B CN 109133635 B CN109133635 B CN 109133635B CN 201811237739 A CN201811237739 A CN 201811237739A CN 109133635 B CN109133635 B CN 109133635B
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- firing
- dimensional pattern
- pattern
- dimensional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a ceramic tile with a three-dimensional pattern on the surface and a processing method of the three-dimensional pattern on the surface, wherein the processing method comprises the following steps: carving the surface of the ceramic tile according to the target pattern to form surface texture, and firing for one time; and coating glass white glaze on the surface texture of the ceramic tile subjected to the primary firing according to the target pattern, airing, and then performing secondary firing to form a surface three-dimensional pattern. The invention solves the problem of poor durability of the three-dimensional pattern on the surface of the ceramic tile in the prior art.
Description
Technical Field
The invention relates to the technical field of ceramic tiles, in particular to a ceramic tile with a three-dimensional pattern on the surface and a processing method of the three-dimensional pattern on the surface.
Background
In the production of ceramic tiles, various patterns are often made on the surfaces of the ceramic tiles by hands or machines, but the surface patterns of the ceramic tiles made by the prior art have no three-dimensional effect, or the patterns have the three-dimensional effect but are easy to be affected with damp, mildewed or shed, the durability is not enough, and the quality and the service life of the product are seriously influenced.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a ceramic tile with a three-dimensional pattern on the surface and a method for processing the three-dimensional pattern on the surface thereof, which aims to solve the problem of poor durability of the three-dimensional pattern on the surface of the ceramic tile in the prior art.
The technical scheme of the invention is as follows:
a method for processing a three-dimensional pattern on the surface of a ceramic tile comprises the following steps:
carving the surface of the ceramic tile according to the target pattern to form surface texture, and firing for one time;
and coating glass white glaze on the surface texture of the ceramic tile subjected to the primary firing according to the target pattern, airing, and then performing secondary firing to form a surface three-dimensional pattern.
The method for processing the three-dimensional patterns on the surface of the ceramic tile has the advantages that the primary firing temperature is 1200-1300 ℃, and the time is 45-65 mins.
The method for processing the three-dimensional patterns on the surface of the ceramic tile is characterized in that the secondary firing temperature is 600-800 ℃ and the time is 4-6 hours.
The method for processing the three-dimensional patterns on the surface of the ceramic tile is characterized in that the glass white glaze is prepared by blending glass white glaze raw glaze and camphor oil according to the volume ratio of 4: 1.
The method for processing the three-dimensional patterns on the surface of the ceramic tile is characterized in that the glass white glaze is subjected to glaze grinding treatment in advance before use.
The ceramic tile surface three-dimensional pattern processing method comprises the following steps of coating glass white glaze on the surface texture of a ceramic tile after primary firing according to a target pattern: and carrying out secondary color matching on the local part of the picture according to the relationship between the depth and the distance of the picture color.
The method for processing the three-dimensional patterns on the surface of the ceramic tile further comprises the following steps after the ceramic tile is fired for one time: and (3) checking cracks on the surface of the ceramic tile, performing glaze repairing treatment on the cracks, and then re-firing.
A ceramic tile having a three-dimensional pattern on its surface, wherein the tile is processed by the method as described above.
Has the advantages that: the method comprises the steps of carving surface textures on the surface of the ceramic tile according to the target patterns, firing for the first time, coating glass white glaze on the surface textures after the firing for the first time to form the target patterns, and firing for the second time to form the waterproof, corrosion-resistant and durable ceramic tile surface three-dimensional patterns, so that the problem that the ceramic tile surface three-dimensional patterns in the prior art are poor in durability is solved.
Drawings
FIG. 1 is a flow chart of a preferred embodiment of the method for processing a three-dimensional pattern on the surface of a ceramic tile according to the present invention.
Detailed Description
The present invention provides a ceramic tile having a three-dimensional pattern on the surface and a method for processing the three-dimensional pattern on the surface thereof, and the present invention will be further described in detail below in order to make the objects, technical solutions and effects of the present invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The method for processing the three-dimensional pattern on the surface of the ceramic tile disclosed by the invention comprises the following steps as shown in figure 1:
s1, engraving the surface of the ceramic tile according to the target pattern to form surface texture, and firing for the first time;
and S2, coating glass white glaze on the surface texture of the ceramic tile subjected to primary firing according to the target pattern, airing, and then performing secondary firing to form a surface three-dimensional pattern.
The method comprises the steps of carving surface textures on the surface of the ceramic tile according to the target patterns, firing for the first time, coating glass white glaze on the surface textures to form the target patterns, and firing for the second time to form the three-dimensional patterns on the surface of the ceramic tile, wherein the three-dimensional patterns have the characteristics of water resistance, corrosion resistance and durability.
In step S1, the surface of the ceramic tile is engraved according to the target pattern, and a three-dimensional surface texture corresponding to the target pattern is formed. Preferably, the target pattern can be printed on the surface of the ceramic tile in advance to better engrave the surface texture.
After carving the surface texture of the ceramic tile, firing the ceramic tile in a kiln at 1200-1300 ℃ for 45-65 mins for one time so as to stabilize the carved ceramic tile surface. Preferably, the primary firing temperature is 1240 ℃ and the firing time is 55 mins.
After the first firing, the surface of the ceramic tile is detected, the surface dark cracks are detected, the dark cracks are subjected to point glaze treatment, glaze used for the point glaze treatment can be ordinary ceramic glaze so as to cover the dark cracks, and then the ceramic tile is re-fired, wherein the conditions of the re-firing process can be the same as those of the first firing process.
In the step S2, glass white glaze is coated on the surface texture of the ceramic tile after the primary firing according to the target pattern to form a color effect pattern the same as the target pattern, and then the color effect pattern is naturally dried, wherein the drying time can be 1 hour, and then the ceramic tile is fired for the second time, and then naturally cooled to form a surface three-dimensional pattern.
Preferably, the secondary firing temperature is 600-800 ℃, the firing time is 4-6 hours, the glass white glaze can be firmly fired on the surface of the three-dimensional texture, the sintering effect can be influenced by too low or too high temperature, and the surface damage can be caused by too high stability. More preferably, the temperature of the second firing is 700 ℃ and the time is 5 hours.
Preferably, after the step of coating the surface texture of the once-fired ceramic tile with the glass white glaze according to the target pattern, the method further comprises the following steps: and carrying out secondary color matching on the local part of the picture according to the relationship between the depth and the distance of the picture color.
The glass white glaze is blended with the camphor oil according to the volume ratio of 4:1, and the raw glaze is subjected to glaze grinding treatment by using a glaze grinding machine before blending, wherein the treatment time is preferably more than 12 h.
Based on the method, the invention also provides a ceramic tile with a three-dimensional pattern on the surface, wherein the ceramic tile is processed by the method.
This is further illustrated by the following more detailed examples.
The processing method of the ceramic tile with the surface having the three-dimensional pattern comprises the following steps:
the first step is as follows: opening an electronic draft picture of a target pattern original picture by using PS, carrying out color matching and removing redundant ground colors, so that the printing can be more efficient and clearer, dividing a processed drawing into the size of a single drawing to be printed by using an auxiliary line, then cutting and storing, and converting the cut single drawing into a printer software format by using U1traPrint software;
the second step is that: opening PrintExp printing software, selecting the converted program for printing, and directly printing a pattern on a ceramic tile product on a flat-bed printer;
the third step: after the product is printed, manual carving and creation are carried out according to the requirements of pictures;
the fourth step: placing the carved product on a firing iron frame, brushing aluminum oxide on four corners of the bottom of the iron frame, and pulling the carved product to a specified production line for firing by using a tricycle or a customized spring iron frame;
the fifth step: the product is transported to a hot working line kiln and is fired at about 1240 ℃ for about 55 minutes;
and a sixth step: pulling the product back to a workshop for grading to detect problems of dark cracks, glaze surfaces and the like after the product is fired, carrying out glazing treatment on the dark cracks, and then re-firing;
the seventh step: pulling out a cutting area for cutting after the product is detected, putting the product in order, polishing and splicing after grading inspection is needed;
eighth step: after the product is inspected, a colorist coats the product with glass white glaze according to the requirements of an original image, and performs secondary color mixing on the local part of the picture according to the relation between the depth and the distance of the picture color;
the ninth step: after the product is coated with the glass white glaze, naturally airing for 1 hour;
the tenth step: the product is fired for 5 hours at 700 ℃ for the second time, and then is naturally cooled to room temperature;
the eleventh step: pulling the secondarily fired product to a finished product for grading, and detecting the detail problems of the deformation degree, the size, the quantity, the picture and the like of the brick to ensure that no quality problem exists;
the twelfth step: then packaging with a paper box, foam and leatheroid, and packaging and warehousing.
In summary, according to the ceramic tile with the surface having the three-dimensional pattern and the method for processing the surface three-dimensional pattern thereof provided by the invention, the surface texture is firstly engraved on the surface of the ceramic tile according to the target pattern to be fired for the first time, then the surface texture after the first firing is coated with the glass white glaze to form the target pattern, and then the second firing is carried out, so that the waterproof, corrosion-resistant and durable ceramic tile surface three-dimensional pattern can be formed, and the problem of poor durability of the ceramic tile surface three-dimensional pattern in the prior art is solved.
It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
Claims (4)
1. A method for processing a three-dimensional pattern on the surface of a ceramic tile is characterized by comprising the following steps:
printing a target pattern on the surface of the ceramic tile, carving the surface of the ceramic tile according to the target pattern to form surface textures, firing for the first time at 1200-1300 ℃ for 45-65 mins, checking cracks on the surface of the ceramic tile, glazing the cracks, and firing again, wherein the conditions of the re-firing process are consistent with the conditions of the primary firing process;
coating glass white glaze on the surface texture of the fired ceramic tile according to the target pattern, carrying out secondary color mixing on the local part of the picture according to the depth and distance relation of the picture color, airing, and then carrying out secondary firing at the secondary firing temperature of 600-800 ℃ for 4-6 h to form the surface three-dimensional pattern.
2. The method for processing the stereoscopic patterns on the surface of the ceramic tiles as claimed in claim 1, wherein the glass white glaze is blended with the camphor oil according to a volume ratio of 4: 1.
3. The method for processing the surface three-dimensional patterns of the ceramic tiles as claimed in claim 2, wherein the glass white glaze is subjected to glaze grinding treatment in advance before use.
4. A ceramic tile having a three-dimensional pattern on its surface, which is processed by the method of any one of claims 1 to 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811237739.9A CN109133635B (en) | 2018-10-23 | 2018-10-23 | Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811237739.9A CN109133635B (en) | 2018-10-23 | 2018-10-23 | Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109133635A CN109133635A (en) | 2019-01-04 |
| CN109133635B true CN109133635B (en) | 2021-09-21 |
Family
ID=64809119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811237739.9A Active CN109133635B (en) | 2018-10-23 | 2018-10-23 | Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109133635B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110655323B (en) * | 2019-11-18 | 2022-01-28 | 景德镇学院 | Ceramic over-glaze decoration material and preparation method thereof |
| CN114347712A (en) * | 2021-12-23 | 2022-04-15 | 张柳松 | Method for making colour stereo porcelain picture |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101407434A (en) * | 2008-08-26 | 2009-04-15 | 陈明辉 | Method for producing wall and ground brick by using pearl mica pigment |
| CN104591792A (en) * | 2014-12-30 | 2015-05-06 | 敬治民 | Method for manufacturing extrusion molding sculptured natural glazed wood grain bricks |
| CN105272180A (en) * | 2014-06-20 | 2016-01-27 | 高峰 | Production method of ceramic tiles |
| CN107187261A (en) * | 2017-06-14 | 2017-09-22 | 东莞市唯美陶瓷工业园有限公司 | A kind of preparation method of Ceramic Tiles master mold |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200535112A (en) * | 2004-04-20 | 2005-11-01 | Chin-Chi Lee | Clay containing wood fiber and the method for forming the same |
| US8911547B2 (en) * | 2010-12-29 | 2014-12-16 | Compoclay Holdings Limited | Decorative products and the production methods therefor |
-
2018
- 2018-10-23 CN CN201811237739.9A patent/CN109133635B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101407434A (en) * | 2008-08-26 | 2009-04-15 | 陈明辉 | Method for producing wall and ground brick by using pearl mica pigment |
| CN105272180A (en) * | 2014-06-20 | 2016-01-27 | 高峰 | Production method of ceramic tiles |
| CN104591792A (en) * | 2014-12-30 | 2015-05-06 | 敬治民 | Method for manufacturing extrusion molding sculptured natural glazed wood grain bricks |
| CN107187261A (en) * | 2017-06-14 | 2017-09-22 | 东莞市唯美陶瓷工业园有限公司 | A kind of preparation method of Ceramic Tiles master mold |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109133635A (en) | 2019-01-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109133635B (en) | Ceramic tile with surface having three-dimensional pattern and method for processing three-dimensional pattern on surface thereof | |
| CN105960496B (en) | Ceramic tile and its manufacturing method | |
| CN103833423A (en) | Ceramic tile preparation method and product thereof | |
| CN108437675B (en) | Preparation method and application method of ceramic decorative stained paper for paper-cut | |
| CN104260569A (en) | 3D (three dimensional) printing method on glass surface | |
| CN104193415A (en) | Method for manufacturing unburnt ceramic tile clay | |
| CN105293909B (en) | In-glaze decoration embossment bottom material, in-glaze decoration marble paper and its manufacture craft with its production | |
| CN105016787A (en) | Matte background and glossy pattern glazed tile manufactured by using polished slag and preparation method of matte background and glossy pattern glazed tile | |
| CN103753996B (en) | A kind of formation method of artificial marble surface pattern | |
| CN110254116B (en) | Non-residual process for repairing colored wall painting of Longmen Grottoes and drawing color | |
| CN107031266B (en) | A method of utilizing planar design documenting three-dimensional mold | |
| CN108484078A (en) | A kind of ceramics restorative procedure | |
| CN109293392B (en) | Ceramic tile with bubble pattern on surface and method for generating bubble pattern on surface | |
| CN105272366B (en) | A kind of preparation method of color spray ceramic wafer decoration painting | |
| CN109180002B (en) | Anti-diffusion glaze for whole-body ink-jet ceramic tile, glazing method and whole-body ink-jet ceramic tile containing anti-diffusion glaze | |
| CN207014537U (en) | A kind of digital art ceramic tile production system | |
| CN110171986A (en) | A kind of production method of garland ceramics colouring | |
| CN107415022A (en) | A kind of method that porcelain is repaired using 3D printing technique | |
| CN104648024A (en) | Noble metal blue-and-white color pattern baking technology | |
| CN1609029A (en) | Method of forming notched color fine pattern on the surface of glass product | |
| CN106518161A (en) | Decoration equipment and method of ceramic tiles and products | |
| CN114347712A (en) | Method for making colour stereo porcelain picture | |
| CN107264178B (en) | Ancient object full-color three-dimensional full-shape rubbing art ware and manufacturing process thereof | |
| CN111646821A (en) | Embossed ceramic and coloring manufacturing method thereof | |
| CN112479745B (en) | High-simulation ceramic tile and manufacturing process and application thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210113 Address after: 523000 2nd floor, Weimei headquarters office building, Beiwang Road, Gaopo Town, Dongguan City, Guangdong Province Applicant after: DONGGUAN WEIMEI CULTURAL CERAMIC Co.,Ltd. Applicant after: DONGGUAN CITY WONDERFUL CERAMICS INDUSTRIAL PARK Co.,Ltd. Address before: 523000 2nd floor, Weimei headquarters office building, Beiwang Road, Gaopo Town, Dongguan City, Guangdong Province Applicant before: DONGGUAN WEIMEI CULTURAL CERAMIC Co.,Ltd. Applicant before: DONGGUAN CITY WONDERFUL CERAMICS INDUSTRIAL PARK Co.,Ltd. Applicant before: DONGGUAN WEIMEI DECORATION MATERIALS Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |