CN109129797A - The online sawing sheet production system of electronic saw and its production method - Google Patents
The online sawing sheet production system of electronic saw and its production method Download PDFInfo
- Publication number
- CN109129797A CN109129797A CN201811155559.6A CN201811155559A CN109129797A CN 109129797 A CN109129797 A CN 109129797A CN 201811155559 A CN201811155559 A CN 201811155559A CN 109129797 A CN109129797 A CN 109129797A
- Authority
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- China
- Prior art keywords
- plate
- sawing sheet
- saw
- electronic
- power roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
Abstract
The present invention provides a kind of online sawing sheet production system of electronic saw and its production methods, it is cut for plate, it is electrically connected to the control system, the electronic saw sawing sheet unit being oppositely arranged including two sets, every set electronic saw sawing sheet unit includes that electronic material opening saw, label machine and the plate blanking device to connect with electronic material opening saw discharge end, label machine are fixed at the discharge end of electronic material opening saw；Plate blanking device includes the first power roller, the second power roller and jacking transplanter being set in sequence, further include the lifting roller for being vertically set on the air floating table of jacking transplanter side and air floating table discharging end being set, the laser sensor of induction plate is equipped with below the first power roller feed end, the second power roller feed end and discharge end and jacking transplanter discharge end.Intelligence degree of the present invention is high, sawing sheet cycle time, while availability ratio of the armor plate improves, and has saved human cost, has improved profit margin, has realized flexible production.
Description
Technical field
The present invention relates to a kind of online production system and its production methods, and in particular to a kind of online sawing sheet production of electronic saw
System and its production method belong to timber processing and woodworking machinery technical field.
Background technique
In recent years, with full room customization market fast development, have furniture made to order because its design personalized, size quantity body and
A great variety of models and it is more and more popular with consumers.It has furniture made to order mostly plate fitment, sawing sheet is produced as plate fitment
The first working procedure of process, sawing sheet efficiency and sawing sheet quality directly affect plate following process.
Furniture industry generallys use electronic saw and carries out sawing sheet to plate at present, is responsible for an electronic saw especially with a manipulator
Based on operation, i.e. manipulator's Manual feeding --- operation equipment --- fishplate bar blanking, above-mentioned operation mode save manpower at
This, but utilization rate of equipment and installations is low, plate sawing sheet inefficiency；Certain manufacturing enterprises are to improve sawing sheet efficiency, using an electronic saw
Equipment is equipped with two manipulators and carries out sawing sheet, i.e. a people is responsible for feeding and equipment operation, and another people is responsible for fishplate bar blanking, sawing sheet effect
Though rate increases, the increase of manipulator is invisible to increase human cost.
Sawing sheet operation of the plate fitment manufacturing enterprise for high-volume or multiple batches of plate, it is same to generally use more electronic saws
The operation mode of Shi Jinhang sawing sheet, in addition, usually increasing the plate of each batch sawing sheet of every electronic saw to improve availability ratio of the armor plate
Part amount, but the productive temp of above-mentioned operation mode is too long, and rhythm of production is slower, is unfavorable for flexible production.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the present invention provides a kind of electronic saw online sawing sheet production systems
System and its production method are mainly split and are optimized to the machining information of same batch plate using software, and be transmitted to two
The sawing sheet equipment of the online production of platform carries out sawing sheet processing, shortens the sawing sheet period, has saved human cost, realizes flexible life
It produces.
In order to achieve the above object, the invention adopts the following technical scheme:
According to an aspect of the invention, there is provided a kind of online sawing sheet production system of electronic saw, cuts for plate, with control
System electrical connection, the electronic saw sawing sheet unit being oppositely arranged including two sets, every set electronic saw sawing sheet unit includes electronic material opening
Saw, label machine and the plate blanking device to connect with electronic material opening saw discharge end, label machine are fixed at electricity
The discharge end of sub- sawing sheet saw；The plate blanking device includes the first power roller, the second power roller and top being set in sequence
Transplanter is risen, further includes the dance roller for being vertically set on the air floating table of jacking transplanter side and air floating table discharging end being set
Cylinder, the first power roller feed end, the lower section of the second power roller feed end and discharge end and jacking transplanter discharge end are equal
Laser sensor equipped with induction plate.
Further, the scanning constant of scanning plate sawing sheet information is additionally provided at the feed end of the electronic material opening saw
Device.
Further, the fixed scanners are dimensional code scanner or barcode scanner.
Further, the feed end of electronic saw sawing sheet unit described in every set is additionally provided with plate automatic charging device.
Further, the plate automatic charging device is that automatic charging is vacillated vehicle or plate feeding elevator.
Further, the electronic material opening saw is computer panel saw.
Further, the traffic direction and the first power roller, the second power roller that the jacking transplanter is
Traffic direction is perpendicular.
Further, the control system is MES system, PLC software systems or industrial PC.
Further, the plate is solid wood board, density board, particieboard, medium density fiberboard or plasterboard.
According to another aspect of the present invention, a kind of production method of online sawing sheet production system of electronic saw is provided, including
Following steps:
S1 sawing sheet information input: by the sawing sheet information input control system of same batch plate and generating sawing sheet file, control system
System splits sawing sheet file using singulated software, and is transmitted separately to two electronic material opening saws；
S2 plate feeding and sawing sheet: after plate feeding is sawed to two electronic material openings, the starting of electronic material opening saw is simultaneously received according to respective
Sawing sheet file to plate carry out sawing sheet processing；
S3 plate label is pasted: after plate sawing sheet, two bar code printers are respectively according to each plate sawing sheet of control system transmission
Information, prints plate label, and plate label is affixed on above plate by manipulator；
S4 plate blanking: each plate labelled sequentially passes through the first power roller, the second power in plate blanking device
Roller and jacking transplanter, on automatic blanking to air floating table；
S5 plate is piled up: manipulator piles up the plate being temporarily stored on two air floating tables on lifting roller respectively, moves in circles, until
The batch plate sawing sheet finishes.
Compared with the prior art, the invention has the following beneficial effects:
The online sawing sheet production system of electronic saw provided by the invention and its production method, are controlled by control system, and using singulated
Software splits the sawing sheet file of same batch plate, and the sawing sheet file after fractionation is transmitted separately to two online productions
Electronic saw is online, completes the sawing sheet processing of same batch plate jointly.The present invention realizes full process automation operation, sawing sheet substantially
Cycle time, plate breakage rate caused by reducing due to artificial feeding, discharge；The production system intelligence degree is high, and same batch
After fractionation and optimization, the utilization rate of plate improves the machining information of secondary plate, while realizing flexible production.
In addition, the plate after two sawing sheet equipment processing only can be completed blanking by a manipulator and pile up, people has been saved
Power cost, improves profit margin.
Detailed description of the invention
Fig. 1 is the top view of production system of the present invention；
Wherein: 10, electronic material opening is sawed；20, label machine；30, plate blanking device；31, the first power roller；32, second
Power roller；33, jacking transplanter；34, air floating table；35, roller is gone up and down；40, laser sensor.
Specific embodiment
The present invention is described in further detail with specific embodiment with reference to the accompanying drawing.The embodiment is shown
Example is shown in the accompanying drawings, and the specific embodiment described in following embodiments of the present invention is only used as specific reality of the invention
Apply the exemplary illustration of mode, it is intended to be used to explain the present invention, and be not configured to limitation of the present invention.
The online sawing sheet production system of electronic saw provided by the invention, as shown in Figure 1, being used for solid wood board, density board, wood shavings
All kinds of plates such as plate, medium density fiberboard, plasterboard are cut, and are electrically connected with control system (not shown), and manipulator is by plate before sawing sheet
Part machining information is manually entered control system, and above-mentioned control system can be MES system, is also possible to PLC software systems or work
Control computer.
The online sawing sheet production system of electronic saw includes two sets of electronic saw sawing sheet units being oppositely arranged, every set electronic saw sawing sheet
Unit includes electronic material opening saw 10, label machine 20 and plate blanking device 30；The electronic material opening saw is that computer is cut out
The discharge end of bladed saw, the plate blanking device 30 and electronic material opening saw 10 connects, be mainly used for after sawing sheet the transport of plate and
Blanking.
It further, can be with arranging plate at the feed end of every set electronic saw sawing sheet unit to improve production automation rate
Part automatic charging device, the plate automatic charging device can be automatic charging and vacillate vehicle, be also possible to the lifting of plate feeding
Machine or other automatic feed mechanisms.
In Fig. 1, label machine 20 is fixed at the discharge end of electronic material opening saw 10, and label machine 20 is according to control
Each plate information prints respective labels after the sawing sheet of system transmission, and the plate identification label of printing is attached to each plate by manipulator one by one
On part.
It is shown in Fig. 1, plate blanking device 30 includes being set in sequence according to plate transmission direction and sequentially connected first
Power roller 31, the second power roller 32, jacking transplanter 33, air floating table 34 and lifting roller 35, wherein for temporary under
The side of jacking transplanter 33, and the transmission direction of 34 upper plate of air floating table and the first power is arranged in the air floating table 34 of flitch part
The transmission direction of roller 31, the second power roller 32 and jacking transplanter 33 is perpendicular；Roller 35 is gone up and down to be arranged in air floating table 34
Discharging end at, the stacking for blanking plate.
Further, jacking transplanter includes being located at main conveyor line (i.e. the first power roller 31 and the second power roller 32
The pipeline at place) on jacking transplanter structure perpendicular to main conveyor line of translation conveyors and traffic direction, the jacking
Transplanting mechanism is cam or cylinder.
In addition, being provided with the laser sensor 40 of multiple induction plates in plate blanking device, it is dynamic to be specifically located at first
The charging of the feed end lower section of power roller 31, the feed end of the second power roller 32 and discharge end lower section and jacking transplanter 33
End lower section.Manipulator posts label and assists one motive force of plate, when plate shelters from the laser of 31 lower section of the first power roller
When sensor 40a, laser sensor 40a controls the starting of the first power roller 31, and plate is downstream transmitted；When plate covers
When the laser sensor 40b of two power rollers, 32 feed end, the starting of the second power roller, meanwhile, the first power roller 31 stops
Movement；When plate shelters from the laser sensor 40c of 32 discharge end of the second power roller (and 33 feed end of jacking transplanter)
When, jacking transferring machine 33 starts, as the laser sensor 40c below plate leaves 32 discharge end of the second power roller, second
32 stop motion of power roller, jacking transferring machine 33 are jacked upwards, plate level are transferred load on air floating table 34, during transfer
Plate shelters from the laser sensor 40d at 33 discharge end of jacking transferring machine, when plate leaves above laser sensor 40d
When, jacking transferring machine 33 resets.Laser sensor 40b, laser sensor 40c, any one in laser sensor 40d are blocked
When firmly, control system is to prevent latter block of plate from bumping against previous block of plate or jacking transferring machine, and the first power roller 31 all will not
Be activated starting.
Further, to improve production efficiency, scanning plate sawing sheet information is additionally provided at the feed end of electronic material opening saw
Fixed scanners.The plate of processing is labeled during feeding to electronic material opening saw, fixed scanners are by scanning
Plate machining information synchronized upload to control system, is distributed to electronic material opening saw progress sawing sheet and added by control system by machining information
Work.
Further, the fixed scanners are dimensional code scanner or barcode scanner.
The present invention also provides the production methods of the online sawing sheet production system of above-mentioned electronic saw, include the following steps:
S1 sawing sheet information input: by the sawing sheet information input control system of same batch plate and generating sawing sheet file, control system
System splits the sawing sheet file, is optimized, and be transmitted separately to two electronic material openings using singulated software, sawing sheet optimization software
Saw；
S2 plate feeding and sawing sheet: after plate feeding is sawed to two electronic material openings, the starting of electronic material opening saw is simultaneously received according to respective
Sawing sheet file to plate carry out correspondingly sawing sheet process；
S3 plate label is pasted: after plate sawing sheet, two bar code printers are respectively according to each plate sawing sheet of control system transmission
Information, prints plate label, and plate label is affixed on above plate by manipulator；
S4 plate blanking: each plate labelled sequentially passes through the first power roller, the second power in plate blanking device
Roller and jacking transplanter, on automatic blanking to air floating table；
S5 plate is piled up: manipulator piles up the plate being temporarily stored on two air floating tables on lifting roller respectively, moves in circles, until
The batch plate sawing sheet finishes.
The online sawing sheet production system of electronic saw provided by the invention and its production method, are controlled, and use by control system
Singulated software splits the sawing sheet file of same batch plate, and the sawing sheet file after fractionation is transmitted separately to two online lifes
The electronic saw of production is online, completes the sawing sheet processing of same batch plate jointly.The present invention realizes full process automation operation substantially,
Sawing sheet cycle time, plate breakage rate caused by reducing due to artificial feeding, discharge；The production system intelligence degree is high,
After fractionation and optimization, the utilization rate of plate is improved machining information with batch plate, while realizing flexible production.
In addition, the plate after two sawing sheet equipment processing only can be completed blanking by a manipulator and pile up, people has been saved
Power cost, improves profit margin.
It should be noted that above-described embodiment is that illustrate the present invention rather than limit it, and
Those skilled in the art can be designed alternative embodiment without departing from the scope of the appended claims.In claim
In, word "comprising" does not exclude the presence of data or step not listed in the claims.
Claims (10)
1. a kind of online sawing sheet production system of electronic saw, cuts for plate, it is characterised in that: be electrically connected to the control system, wrap
Two sets of electronic saw sawing sheet units being oppositely arranged are included, every set electronic saw sawing sheet unit includes electronic material opening saw, label machine
And the plate blanking device to connect with electronic material opening saw discharge end, label machine are fixed at the discharging of electronic material opening saw
End；
The plate blanking device includes the first power roller, the second power roller and jacking transplanter being set in sequence, and is also wrapped
It includes the air floating table for being vertically set on jacking transplanter side and the lifting roller of air floating table discharging end, the first power roller is set
Induction plate is equipped with below cylinder feed end, the second power roller feed end and discharge end and jacking transplanter discharge end
Laser sensor.
2. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: electronic material opening saw into
The fixed scanners of scanning plate sawing sheet information are additionally provided at material end.
3. the online sawing sheet production system of electronic saw according to claim 2, it is characterised in that: the fixed scanners are two
Tie up code scanner or barcode scanner.
4. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: electronic saw sawing sheet described in every set
The feed end of unit is additionally provided with plate automatic charging device.
5. the online sawing sheet production system of electronic saw according to claim 4, it is characterised in that: the plate automatic charging dress
Automatic charging is set to vacillate vehicle or plate feeding elevator.
6. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: the electronic material opening saw is electricity
Brain cut-to-size saw.
7. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: the jacking transplanter
Traffic direction and the first power roller, the traffic direction of the second power roller are perpendicular.
8. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: the control system is MES
System, PLC software systems or industrial PC.
9. the online sawing sheet production system of electronic saw according to claim 1, it is characterised in that: the plate be solid wood board,
Density board, particieboard, medium density fiberboard or plasterboard.
10. a kind of production method using the online sawing sheet production system of electronic saw any one of claims 1 to 9,
It is characterized in that, includes the following steps:
S1 sawing sheet information input: by the sawing sheet information input control system of same batch plate and generating sawing sheet file, control system
System splits sawing sheet file using singulated software, and is transmitted separately to two electronic material opening saws；
S2 plate feeding and sawing sheet: after plate feeding is sawed to two electronic material openings, the starting of electronic material opening saw is simultaneously received according to respective
Sawing sheet file to plate carry out sawing sheet processing；
S3 plate label is pasted: after plate sawing sheet, two bar code printers are respectively according to each plate sawing sheet of control system transmission
Information, prints plate label, and plate label is affixed on above plate by manipulator；
S4 plate blanking: each plate labelled sequentially passes through the first power roller, the second power in plate blanking device
Roller and jacking transplanter, on automatic blanking to air floating table；
S5 plate is piled up: manipulator piles up the plate being temporarily stored on two air floating tables on lifting roller respectively, moves in circles, until
The batch plate sawing sheet finishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811155559.6A CN109129797A (en) | 2018-09-30 | 2018-09-30 | The online sawing sheet production system of electronic saw and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811155559.6A CN109129797A (en) | 2018-09-30 | 2018-09-30 | The online sawing sheet production system of electronic saw and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109129797A true CN109129797A (en) | 2019-01-04 |
Family
ID=64814029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811155559.6A Pending CN109129797A (en) | 2018-09-30 | 2018-09-30 | The online sawing sheet production system of electronic saw and its production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109129797A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112722838A (en) * | 2020-12-30 | 2021-04-30 | 广州市晨旭自动化设备有限公司 | Production line based on electronic saw is folded and is opened product line |
| CN112919092A (en) * | 2021-01-18 | 2021-06-08 | 广州市晨旭自动化设备有限公司 | Intelligent flexible production line for woodwork |
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| CN209408674U (en) * | 2018-09-30 | 2019-09-20 | 南京我乐定制家具有限公司 | The online sawing sheet production system of electronic saw |
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2018
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102012215636A1 (en) * | 2011-09-07 | 2013-03-07 | Mutolo s.a.s. Di Mutolo Piero E C. | Plant for flexible drilling of plate for furniture, has main transmitter selectively feeding plate from one of production lines, depending on treatment process of production lines, to outlet station of plant |
| CN206068771U (en) * | 2016-08-30 | 2017-04-05 | 美克国际家私加工（天津）有限公司 | A kind of straight line veneer edge banding machine auxiliary revolution handling equipment |
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| CN107487482A (en) * | 2017-08-16 | 2017-12-19 | 客来福家居股份有限公司 | A kind of furniture board selects plate converging system |
| CN209408674U (en) * | 2018-09-30 | 2019-09-20 | 南京我乐定制家具有限公司 | The online sawing sheet production system of electronic saw |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112722838A (en) * | 2020-12-30 | 2021-04-30 | 广州市晨旭自动化设备有限公司 | Production line based on electronic saw is folded and is opened product line |
| CN112919092A (en) * | 2021-01-18 | 2021-06-08 | 广州市晨旭自动化设备有限公司 | Intelligent flexible production line for woodwork |
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| CB02 | Change of applicant information |
Address after: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Applicant after: Nanjing Meile home furnishing Intelligent Manufacturing Co., Ltd Address before: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Applicant before: Nanjing Weile Custom Furniture Co., Ltd. |
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