CN109129067A - The intelligent grinding machine equipment of automated detection grinding - Google Patents
The intelligent grinding machine equipment of automated detection grinding Download PDFInfo
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- CN109129067A CN109129067A CN201710500008.8A CN201710500008A CN109129067A CN 109129067 A CN109129067 A CN 109129067A CN 201710500008 A CN201710500008 A CN 201710500008A CN 109129067 A CN109129067 A CN 109129067A
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- grinding
- machine
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- intelligent
- grinding machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/02—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a reciprocatingly-moved work-table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
- B24B49/165—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load for grinding tyres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
Abstract
A kind of intelligent grinding machine equipment of automated detection grinding, is used to process a workpiece object, comprising: a surface grinding machine machine；One electric control gear is set to a pre-position of the surface grinding machine machine, to control its overall operation of the surface grinding machine machine；One grinding wheel unit is assembled in the surface grinding machine machine and carries out grinding operation to the workpiece object；An and intelligent control system for processing, set on any pre-position of surface grinding machine machine, it is coupled with the control device and makees electrical connection, and the intelligent control system for processing its mainly pass through between the grinding wheel unit and the workpiece object when being ground generated load force and cut utilization of force parameter, when carrying out attrition process to the workpiece object for the grinding wheel unit, workbench so as to shortening the surface grinding machine machine carries out the stroke distances along X-axis (left and right) when mobile and produces a preferable abrasion path, reduces the attrition process time and promotes working efficiency.
Description
Technical field
The present invention is, the espespecially a kind of intelligent grinding machine equipment of automated detection grinding related with a kind of milling tool, in
Automated detection can be reached when processing and carry out ground effect to various workpiece object overall appearance profiles, enable the surface grinding machine machine
Workbench carries out the stroke distances along X-axis (left and right) when mobile and produces a best abrasion path；Shorten grinding stroke distances
And promote working efficiency.
Background technique
In existing Machining operations, grinding machine is the common toolroom machine of Precision Machining, is a kind of utilization abrasive work
The extra clout of part please refers to Figure 11, Tu12Suo to obtain required shape, size and a kind of toolroom machine in Precision Machining face
Show, for general common grinding machine machine 7, for the grinding machine machine 7 mainly by a pedestal 71, it is in be horizontally placed on this which, which is equipped with one,
On 71 table top of pedestal and along the saddle 711 of a Z axis (front and back) moving condition, the column being placed on 71 table top of pedestal is erected always
712, one is set to the column 712 and along the main shaft headstock 713 of Y-axis (upper and lower) moving condition, one install in the main shaft headstock 713 and
In the grinding wheel 714 of rotary state；And a workbench 72, it is mobile along X-axis (left and right) and for loading a workpiece object W, pass through the sand
Wheel 714 can be as the opposite workbench 72 is displaced the column 712 along the y axis, while the saddle 711 of arranging in pairs or groups is vertical relative to this
Column 712 is moved forward and backward and the workbench 72 is relative to the column 712 progress left and right displacement, so as to on the workbench 72
Mono- surface workpiece object W carry out grinding.
It can be seen that, the common grinding machine machine 7 is to be ground using high-speed rotating grinding wheel 714 to workpiece object W according to above-mentioned
Processing, is that workpiece object W is set on the workbench 72, is driven the workbench 72 along X-axis (left and right) using automation
While shift reciprocately, grinding is carried out to the workpiece object W using high-speed rotating grinding wheel 714, the workpiece object W is enabled to can get
Required shape, size, the advantages that making its tool process rapid, good surface roughness and accurate size, but due to workpiece object W
It is in different angles sometimes in Grinding Process to furnish in the workbench 72；Alternatively, the workpiece object W overall appearance profile is in
When specification shape is not presented, relatively under, under the normal abrasive path P 1 set, when the workbench 72 is (left along X-axis
It is right) shift reciprocately when, then can show elongated in the stroke for carrying out normal abrasive path P 1, result in attrition process and relatively expend
Time and reduce output, and economic benefit is not met, therefore for the development of the industry of constantly seeking change and innovation, how automatic
Change the effective utilization for making tool function reach more diversification under the application of computer control, still having greatly improves space.
The present inventor in view of this, and according to the correlation experience for being engaged in this field for many years, meticulous inspection and research, and cooperate
Scientific principle is used, and then proposes the present invention that is a kind of reasonable and being effectively improved disadvantages mentioned above.
Summary of the invention
The main object of the present invention is to be: it is whole to various workpiece objects to reach automated detection when providing a kind of processing
Appearance profile and carry out ground effect, enable the surface grinding machine machine workbench carry out along X-axis (left and right) move when stroke distances
And produce a best abrasion path；The intelligence of automated detection grinding of working efficiency is promoted to shorten grinding stroke distances
Type grinding machine equipment.
In order to achieve the above object, a kind of intelligent grinding machine equipment of automated detection grinding of the present invention, is used to process at least
One workpiece object carries out grinding operation characterized by comprising
One surface grinding machine machine includes a base unit；One workbench is set at base unit top, the work
Platform is mobile along X-axis (left and right) and for loading the workpiece object；One grinding unit has a spindle drum, is set to the surface grinding machine
Any pre-position of machine, the spindle drum front end extend a grinding wheel group and set end；And the spindle drum rear end is then equipped with one
Spindle motor is operated by the spindle motor and the grinding wheel group is driven to set end in 360 degree rotation state；
One electric control gear is set to any pre-position of surface grinding machine machine, a control is equipped in the electric control gear
Device processed, to control its overall operation of the surface grinding machine machine；
One grinding wheel unit is assembled in grinding wheel group set by the spindle drum of the grinding unit of the surface grinding machine machine and sets at end,
It drives the grinding wheel unit in rotary state by the spindle drum overall operation of the grinding unit, and then the workpiece object is ground
Grind operation；And
One intelligent control system for processing, be set to any pre-position of surface grinding machine machine, and with the automatically controlled dress
The controller set couples and makees electrical connection, which has an Intellitach and an intelligent drives
Device；Wherein:
The Intellitach is set to any pre-position of surface grinding machine machine, is coupled to the grinding unit
Spindle motor and make electrical connection, and with the grinding wheel unit be in synchronous rotation state；The Intellitach is to edit the intelligence
The processing sequence or parameter setting process of energy type control system for processing entirety；And
The intelligent driver is set in the electric control gear, is coupled between the controller and the Intellitach and is made
Electrical connection, the instruction which is transmitted to receive the controller and the Intellitach；So as to executing the control
Instruction that device processed and the Intellitach are transmitted and control its overall operation of the surface grinding machine machine；
Whereby, which is installed on the workbench of the surface grinding machine machine, by the intelligent driver to receive
The instruction that the controller and the Intellitach are transmitted, and the surface grinding machine machine overall operation is driven, enable the surface grinding machine machine
Workbench produce a normal abrasive path along X-axis (left and right) stroke distances when mobile and reach grinding for the grinding wheel unit
Operation mainly passes through between the grinding wheel unit and the workpiece object generated load force and cutting force parameter when being ground
With when the grinding wheel unit carries out plane lapping processing to the workpiece object, generated load force and cutting force parameter are to one pre-
When determining parameter, then automatically begin to execute processing sequence or parameter that the Intellitach of the intelligent control system for processing is edited
Setting program, the workbench so as to shortening the surface grinding machine machine carry out the stroke distances along X-axis (left and right) when mobile and produce
One best abrasion path reaches grinding operation for the grinding wheel unit, shortens grinding stroke distances and promotes working efficiency.
Effect of the invention is: the workpiece object being installed on the workbench of the surface grinding machine machine, the intelligence is passed through
The instruction that driver is transmitted to receive the controller and the Intellitach, and the surface grinding machine machine overall operation is driven,
The workbench of the surface grinding machine machine is enabled to produce a normal abrasive path along X-axis (left and right) stroke distances when mobile for this
Grinding wheel unit reaches grinding operation, and even, the image sensing unit of arranging in pairs or groups between the grinding wheel unit and those workpiece objects to grind
It photographs when mill, and photography is obtained into its parameter information and is fed back in the controller of the electric control gear at progress image operation
Reason mainly passes through between the grinding wheel unit and the workpiece object when being ground generated load force and cuts the fortune of force parameter
With when the grinding wheel unit carries out plane lapping processing to the workpiece object, generated load force and cutting force parameter are to one predetermined
When parameter, then automatically begins to execute processing sequence that the Intellitach of the intelligent control system for processing is edited or parameter is set
Determine program, the workbench so as to shortening the surface grinding machine machine carries out the stroke distances along X-axis (left and right) when mobile and produces one
Best abrasion path reaches grinding operation for the grinding wheel unit, promotes working efficiency to shorten grinding stroke distances.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of the provided surface grinding machine machine of present pre-ferred embodiments.
Fig. 2 is the front-view schematic diagram of the provided surface grinding machine machine of present pre-ferred embodiments.
Fig. 3 is the first structure block schematic diagram (one) of the intelligent grinding machine equipment of the present invention.
Fig. 4 is the first structure block schematic diagram (two) of the intelligent grinding machine equipment of the present invention.
Fig. 5 is the normal abrasive path schematic diagram that Fig. 3, Fig. 4 of the present invention carry out grinding to workpiece object.
Fig. 6 is the best abrasion path schematic diagram that Fig. 3, Fig. 4 of the present invention carry out grinding to workpiece object.
Fig. 7 is the second structure block schematic diagram (one) of the intelligent grinding machine equipment of the present invention.
Fig. 8 is the second structure block schematic diagram (two) of the intelligent grinding machine equipment of the present invention.
Fig. 9 is the normal abrasive path schematic diagram that Fig. 7, Fig. 8 of the present invention carry out grinding to workpiece object.
Figure 10 is the best abrasion path schematic diagram that Fig. 7, Fig. 8 of the present invention carry out grinding to workpiece object.
Figure 11 is the stereoscopic schematic diagram of common structure.
Figure 12 is the processing method schematic diagram of common structure.
Specific embodiment
It is the first of the intelligent grinding machine equipment of automated detection of the present invention grinding firstly, please referring to shown in Fig. 1 to Fig. 6
Structure kenel explanation is used to process an at least workpiece object W, comprising: a surface grinding machine machine 1, an electric control gear 2, a grinding wheel list
Member 3 and an intelligent control system for processing 4；Wherein:
The surface grinding machine machine 1 includes a base unit 11；One workbench 12 is set to above the base unit 11,
The workbench 12 is mobile along X-axis (left and right) and for loading workpiece object W；One grinding unit 13 has a spindle drum 131, if
It is placed in any pre-position of surface grinding machine machine 1, which extends a grinding wheel group and set end 1311；And
131 rear end of spindle drum is then equipped with a spindle motor 1312, drives the grinding wheel group by the spindle motor 1312 operating
If end 1311 is in 360 degree rotation state；Due to the surface grinding machine machine 1 and non-present invention emphasis, therefore with the explanation that underdraws；And it is somebody's turn to do
Surface grinding machine machine 1 is selected from various NC surface grinding machines or automatic plane grinding machine any one of them, such as: saddle Mobile plane mill
Bed, dynamic pillar surface grinding machine, two shaft type surface grinding machines, triple axle surface grinding machine ... etc.；
The electric control gear 2 is set to any pre-position of surface grinding machine machine 1, is equipped with one in the electric control gear 2
Controller 21, the controller 21 its to control its overall operation of the surface grinding machine machine 1；
The grinding wheel unit 3 is assembled in grinding wheel group set by the spindle drum 131 of the grinding unit 13 of the surface grinding machine machine 1 and sets
It holds at 1311, driving the grinding wheel unit 3 by 131 overall operation of spindle drum of the grinding unit 13 is in rotary state, into
And grinding operation is carried out to the workpiece object W；And
The intelligent control system for processing 4 is set to any pre-position of surface grinding machine machine 1, and automatically controlled with this
The controller 21 of device 2 couples and makees electrical connection, which has an Intellitach 41 and one
Intelligent driver 42；Wherein:
The Intellitach 41 is set to any pre-position of surface grinding machine machine 1, is coupled to the grinding list
Member 13 spindle motor 1312 and make electrical connection, and with the grinding wheel unit 3 be in synchronous rotation state；The Intellitach 41 is used
To edit the intelligent control system for processing 4 whole processing sequence or parameter setting process；And
The intelligent driver 42 is set in the electric control gear 2, is coupled to the controller 21 and the Intellitach 41
Between and make electrical connection, the instruction which is transmitted to receive the controller 21 and the Intellitach 41；
Its overall operation of the surface grinding machine machine 1 is controlled so as to executing the controller 21 and instruction that the Intellitach 41 is transmitted；
The aforementioned intelligent control system for processing 4 is further equipped with a grinding inspection unit 43, is set to the flat stone mill
It at the grinding unit 13 of bed machine 1, and is coupled to the intelligent driver 42 and makees electrical connection, connect by the intelligent driver 42
It receives the parameter setting instruction of the Intellitach 41 and is transferred to the grinding inspection unit 43, the grinding inspection unit 43 is enabled to detect
Load force parameter of the grinding wheel unit 3 when grinding is surveyed, if having abnormal occur, actively prompt warning or notice repair the sand
Take turns its detection of 3 item of unit；
The aforementioned intelligent control system for processing 4 is further equipped with a collision detection unit 44, is set to the flat stone mill
It at the grinding unit 13 of bed machine 1, and is coupled to the intelligent driver 42 and makees electrical connection, connect by the intelligent driver 42
It receives the parameter setting instruction of the Intellitach 41 and is transferred to the collision detection unit 44, when enabling the collision detection unit 44
When detecting load force parameter, set load force upper limit parameter, prevent the grinding wheel unit 3 and workpiece object W it is unexpected collide and make
It is detected at its is damaged；
The aforementioned intelligent control system for processing 4 is further equipped with a dynamic balance calibration unit 45, is set to the plane
It at the grinding unit 13 of grinding machine machine 1, and is coupled to the intelligent driver 42 and makees electrical connection, pass through the dynamic balance calibration list
The parameter setting information of controller 21 of the member 45 to integrate the Intellitach 41 and the electric control gear 2, enables the dynamic balancing school
Positive unit 45 carries out vibration survey to the grinding unit 13 and the grinding wheel unit 3 at any time and moves flat on-line correction operation；So as to drop
Workpiece object W surface shake line is eliminated in the vibration of the low grinding wheel unit 3, and improves grinding quality, the dynamic balance calibration unit 45 choosing
The accelerometer for being 3KHz or more from a frequency；
Wherein, which is further equipped with a wheel life inspection unit 46, and it is flat to be set to this
It at the grinding unit 13 of face grinding machine machine 1, and is coupled to the intelligent driver 42 and makees electrical connection, examined by the wheel life
Know unit 46 to integrate the parameter setting information of the Intellitach 41 and the vibration survey letter of the dynamic balance calibration unit 45
Breath enables the wheel life inspection unit 46 accurate detection grinding wheel unit 3 that need to repair sand opportunity and damaged detection operation, and the grinding wheel
The form of the abrasion of unit 3 can be divided into abrasion plane, Grain Falling Off, crushing grain, abrasive dust, stick, blocks ..., pass through the sand
Wheel service life inspection unit 46 can precisely predict its service life of grinding wheel unit 3, greatly promote production efficiency；The described dynamic balancing school
Positive unit 45 is selected from the accelerometer that a frequency is 3KHz or more；
Furthermore the present invention further includes a control device 5, which is fixed on by a connecting rod 50
It sets at 2 sides；The control device 5 has an operating and controlling interface 51, is coupled to the controller 21 of the electric control gear 2 and makees electrical connection
State operates and controls setting and the mill of 12 shift motion of workbench of the surface grinding machine machine 1 to provide the user
Cut the setting of its slewing rate value of unit 13；And setting of the grinding wheel unit 3 to the workpiece object W amount of feeding, and connect in the manipulation
The intelligence commutation for the processing program that one switches for the user and execute the best abrasion path P2 is shown in 51 its picture of mouth
511 enabled instruction；Generated load force and cutting when being ground between the display grinding wheel unit 3 and workpiece object W
Force parameter value, as shown in FIG. 1 to 3；
Even, the controller 21 of the electric control gear 2 arranges in pairs or groups external cloud server and for user in a running gear 6
It is operated, this action device 6 has an operating and controlling interface 61, provides user operation and controls the surface grinding machine machine 1
The setting of 12 shift motion of workbench and its slewing rate value of the grinding unit 13 are set；And the grinding wheel unit 3 is to the workpiece
The setting of the object W amount of feeding, and show that one switches for the user and executes this and most preferably grind in its picture of the operating and controlling interface 61
Grind the enabled instruction of the intelligence commutation 611 of the processing program of path P 2；Show between the grinding wheel unit 3 and workpiece object W in into
Generated load force and cutting force parameter value when row grinding；
Wherein this action device 6 is selected from any one for smartphone, tablet computer, personal computer or PDA；And
The operating and controlling interface 61 of this action device 6 is selected from APP application program comprising microsoft operation system, Android operation system and apple
One of operating system, major function are to provide operation, the set-up function of user's touch-control operating and controlling interface 61, such as Fig. 4
It is shown；
It for above-mentioned, is either operated in which way, the present invention is to provide a kind of for processing
The workpiece object W carry out grinding operation, processing method the following steps are included:
The rapid S1 of Walk: workpiece object W is installed on the workbench 12 of the surface grinding machine machine 1；
The rapid S2 of Walk: operating the operating and controlling interface 51 (alternatively, operating and controlling interface 61 of operation this action device 6) of the control device 5,
And by the controller of the electric control gear 2 21 start control the surface grinding machine machine 1 its to control the surface grinding machine machine 1, its is whole
(alternatively, controlling the surface grinding machine machine 1 by the starting of operating and controlling interface 61 of this action device 6, it is flat to control this for body running
1 its overall operation of face grinding machine machine), such as: the setting of 12 shift motion of workbench and its slewing rate value of the grinding unit 13
Setting；And setting of the grinding wheel unit 3 to the workpiece object W amount of feeding, so as to carrying out plane lapping processing program；
The rapid S3 of Walk: when the grinding wheel unit 3 to the workpiece object W carry out surface grinding, pass through the work of the surface grinding machine machine 1
Make platform 12 to carry out the stroke distances along X-axis (left and right) when mobile and produce a normal abrasive path P 1, as shown in Figure 5；And
The rapid S4 of Walk: finally, 511 instruction of intelligence commutation in its picture of the operating and controlling interface 51 of the control device 5 is opened in selection
(alternatively, 611 instruction of intelligence commutation in its picture of the operating and controlling interface 61 of this action device 6 is opened in selection), when the grinding wheel unit 3
Between the workpiece object W when carrying out plane lapping processing generated load force and cutting force parameter a to predefined parameter when, lead to
Controller 21 and the intelligence of the intelligent driver 42 of the intelligent control system for processing 4 to receive the electric control gear 2 is crossed to compile
The instruction transmitted of code device 41 then starts to execute what the Intellitach 41 of the intelligent control system for processing 4 was edited automatically
Processing sequence or parameter setting process, when the workbench 12 so as to shortening the surface grinding machine machine 1 is carried out along X-axis (left and right) movement
Stroke distances and produce a best abrasion path P2, as shown in fig. 6, reaching grinding operation for the grinding wheel unit 3, shorten grinding
Stroke distances and promote working efficiency；
Furthermore when the rapid S4 of Zhong Zhi Walk, during executing the processing program of the best abrasion path P2, the grinding detection
Unit 43 is synchronous execute the intelligent driver 42 transmit the parameter setting of the Intellitach 41 and detect the grinding wheel unit 3 in
Load force parameter when grinding, if having abnormal occur, actively prompt warning or notice repair the items such as the grinding wheel unit 3 its
Detecting step；
When the rapid S4 of Qi Zhong Zhi Walk, during executing the processing program of the best abrasion path P2, the collision detection unit
44 synchronous intelligent drivers 42 that execute transmit the parameter setting of the Intellitach 41 and constantly detect load force parameter, if
Fixed load power upper limit parameter prevents the grinding wheel unit 3 and the unexpected collision of workpiece object W and damages it and detect step；
When the rapid S4 of Qi Zhong Zhi Walk, during executing the processing program of the best abrasion path P2, pass through the dynamic balancing school
The parameter setting information of controller 21 of the positive unit 45 to integrate the Intellitach 41 and the electric control gear 2, and enable this dynamic
Balance correction unit 45 carries out vibration survey to the grinding unit 13 and the grinding wheel unit 3 at any time and moves the work such as flat on-line correction
Industry；It is shaken so as to reducing the grinding wheel unit 3, eliminates workpiece object W surface shake line, and improve grinding quality；
When the rapid S4 of Qi Zhong Zhi Walk, during executing the processing program of the best abrasion path P2, pass through the wheel life
Inspection unit 46 is to integrate the parameter setting information of the Intellitach 41 and the vibration survey of the dynamic balance calibration unit 45
Information enables the wheel life inspection unit 46 accurate detection grinding wheel unit 3 that need to repair the operations such as sand opportunity and damaged detection, makes this
Wheel life inspection unit 46 can precisely predict its service life of grinding wheel unit 3, greatly promote production efficiency；
Whereby, it and then provides and a kind of can reach automated detection when being processed to the workpiece object W overall appearance profile
And the workbench 12 for carrying out ground effect, and then shortening the surface grinding machine machine 1 carries out the stroke distances along X-axis (left and right) when mobile
And produce a best abrasion path P2；Shorten grinding stroke distances and promotes working efficiency.
It is continuous, it please refers to shown in Fig. 7 to Figure 10, and be aided with refering to fig. 1 and Fig. 2, is the intelligence that automated detection of the present invention is ground
The second structure kenel explanation of energy type grinding machine equipment, is used for the multiple workpiece object W of simultaneous processing, comprising: a surface grinding machine machine 1,
One electric control gear 2, a grinding wheel unit 3 and an intelligent control system for processing 4；And the base unit 11 of the surface grinding machine machine 1, work
Make platform 12, the spindle drum 131 of grinding unit 13, grinding wheel group and sets end 1311 and spindle motor 1312 its each overall structure in preceding
It states and chats bright, so it will not be repeated；And the controller 21 of the electric control gear 2, the grinding wheel unit 3 and the intelligent control system for processing 4
Intellitach 41, intelligent driver 42, grinding inspection unit 43, collision detection unit 44, dynamic balance calibration unit 45 and
Wheel life inspection unit 46 its each overall structure is chatted bright in aforementioned, and so it will not be repeated；Even, one is further had additional
Control device 5 is operated, as shown in Figure 7；The external cloud server alternatively, the controller 21 of the electric control gear 2 is arranged in pairs or groups and
It is operated for user in a running gear 6, as shown in figure 8, and the control device 5 and its each entirety of this action device 6
Structure is chatted bright in aforementioned, and so it will not be repeated；
When wherein its quantity of workpiece object W placed by the workbench 12 of the surface grinding machine machine 1 is multiple, the intelligent processing
Control system 4 then further includes an image sensing unit 47, is set to any predetermined position of surface grinding machine machine 1
Place, and be coupled to the controller 21 of the electric control gear 2 and make electrical connection, by the image sensing unit 47 to the sand
It photographs when being ground between wheel unit 3 and those workpiece objects W, and photography is obtained into its parameter information and is fed back to the electric control gear
Carry out image calculation process and transmitting in 2 controller 21, and by the intelligent driver 42 to receive the controller 21 with
The instruction that the Intellitach 41 is transmitted, so as to assisting the workbench 12 to carry out the stroke distances along X-axis (left and right) when mobile
And produce aforementioned best abrasion path P2；The described image sensing unit 47 is photosensitive coupling component；
It for above-mentioned, is either operated in which way, the present invention is to provide a kind of for processing
Those workpiece object W carry out grinding operation, processing method the following steps are included:
The rapid S1 of Walk: those workpiece objects W is installed on the workbench 12 of the surface grinding machine machine 1；
The rapid S2 of Walk: operating the operating and controlling interface 51 (alternatively, operating and controlling interface 61 of operation this action device 6) of the control device 5,
And by the controller of the electric control gear 2 21 start control the surface grinding machine machine 1 its to control the surface grinding machine machine 1, its is whole
(alternatively, controlling the surface grinding machine machine 1 by the starting of operating and controlling interface 61 of this action device 6, it is flat to control this for body running
1 its overall operation of face grinding machine machine), such as: the setting of 12 shift motion of workbench and its slewing rate value of the grinding unit 13
Setting；And setting of the grinding wheel unit 3 to the workpiece object W amount of feeding, so as to carrying out plane lapping processing program；
The rapid S3 of Walk: when the grinding wheel unit 3 to those workpiece object W carry out surface grinding, pass through the surface grinding machine machine 1
Workbench 12 carries out the stroke distances along X-axis (left and right) when mobile and produces a normal abrasive path P 1, as shown in Figure 9；And
The rapid S4 of Walk: finally, 511 instruction of intelligence commutation in its picture of the operating and controlling interface 51 of the control device 5 is opened in selection
(alternatively, 611 instruction of intelligence commutation in its picture of the operating and controlling interface 61 of this action device 6 is opened in selection), the image sense of arranging in pairs or groups
Unit 47 is surveyed to photograph to when grinding between the grinding wheel unit 3 and those workpiece objects W, and photography is obtained into its parameter letter
Breath, which is fed back in the controller 21 of the electric control gear 2, carries out image calculation process, when the grinding wheel unit 3 is between those workpiece objects W
When carrying out plane lapping processing generated load force and cutting force parameter a to predefined parameter when, through the intelligent processing
What the intelligent driver 42 of control system 4 was transmitted to receive the controller 21 of the electric control gear 2 with the Intellitach 41
Instruction, then start to execute processing sequence or parameter that the Intellitach 41 of the intelligent control system for processing 4 is edited automatically
Setting program, and the instruction transmitted by the intelligent driver 42 to receive the controller 21 and the Intellitach 41,
Workbench 12 so as to shortening the surface grinding machine machine 1 carries out the stroke distances along X-axis (left and right) when mobile and produces one most preferably
Abrasion path P2 reaches grinding operation for the grinding wheel unit 3, shortens grinding stroke distances and promote work effect as shown in Figure 10
Rate；
Whereby, it and then provides and a kind of can reach automated detection when being processed to those workpiece object W overall appearance wheels
Workbench 12 that is wide and carrying out ground effect, and then shorten the surface grinding machine machine 1 carry out stroke when being moved along X-axis (left and right) away from
From and produce a best abrasion path P2；Shorten grinding stroke distances and promotes working efficiency.
In conclusion can widely be utilized for related industry when knowing the present invention really, great making progress property and novelty, and send out
It is bright not disclosed before application, meet the regulation of Patent Law, proposes application for a patent for invention in accordance with the law.
Wherein preferred embodiment only described above, only of the invention, when cannot with restrictions of the invention implement
Range；I.e. big equivalent changes and modifications made according to the patent scope of the present invention, should still belong to what the invention patent covered
In range.
Claims (10)
1. a kind of intelligent grinding machine equipment of automated detection grinding, is used to process an at least workpiece object and carries out grinding work
Industry characterized by comprising
One surface grinding machine machine includes a base unit；One workbench is set at base unit top, and the workbench is along X
Axis (left and right) is mobile and for loading the workpiece object；One grinding unit has a spindle drum, is set to the surface grinding machine machine wherein
Any pre-position, the spindle drum front end extend a grinding wheel group and set end；And the spindle drum rear end is then equipped with a main shaft horse
It reaches, is operated by the spindle motor and the grinding wheel group is driven to set end in 360 degree rotation state；
One electric control gear is set to any pre-position of surface grinding machine machine, is equipped with a controller in the electric control gear,
It is to control its overall operation of the surface grinding machine machine；
One grinding wheel unit is assembled in grinding wheel group set by the spindle drum of the grinding unit of the surface grinding machine machine and sets at end, passes through
The spindle drum overall operation of the grinding unit and drive the grinding wheel unit in rotary state, and then grinding work is carried out to the workpiece object
Industry；And
One intelligent control system for processing, be set to any pre-position of surface grinding machine machine, and with the electric control gear
Controller couples and makees electrical connection, which has an Intellitach and an intelligent driver；
Wherein:
The Intellitach is set to any pre-position of surface grinding machine machine, is coupled to the master of the grinding unit
Axis motor and make electrical connection, and is in synchronous rotation state with the grinding wheel unit；The Intellitach is intelligent to edit this
The processing sequence or parameter setting process of control system for processing entirety；And
The intelligent driver is set in the electric control gear, is coupled between the controller and the Intellitach and is made electrically
Connection, the instruction which is transmitted to receive the controller and the Intellitach；So as to executing the controller
Its overall operation of the surface grinding machine machine is controlled with instruction that the Intellitach is transmitted；
Whereby, which is installed on the workbench of the surface grinding machine machine, by the intelligent driver to receive the control
The instruction that device processed and the Intellitach are transmitted, and the surface grinding machine machine overall operation is driven, enable the work of the surface grinding machine machine
Make stroke distances when platform is moved along X-axis (left and right) and produces a normal abrasive path and reach grinding work for the grinding wheel unit
Industry mainly passes through between the grinding wheel unit and the workpiece object when being ground generated load force and cuts the fortune of force parameter
With when the grinding wheel unit carries out plane lapping processing to the workpiece object, generated load force and cutting force parameter are to one predetermined
When parameter, then automatically begins to execute processing sequence that the Intellitach of the intelligent control system for processing is edited or parameter is set
Determine program, the workbench so as to shortening the surface grinding machine machine carries out the stroke distances along X-axis (left and right) when mobile and produces one
Best abrasion path reaches grinding operation for the grinding wheel unit, shortens grinding stroke distances and promotes working efficiency.
2. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: wherein this is intelligent
Control system for processing is further equipped with a grinding inspection unit, is set at the grinding unit of the surface grinding machine machine, and couple
In the intelligent driver and make electrical connection, the parameter setting instruction of the Intellitach is received by the intelligent driver
And it is transferred to the grinding inspection unit, enable the grinding inspection unit detect load force parameter of grinding wheel unit when grinding, if
When having abnormal occur, then actively prompt warning or notice repair its detection of the grinding wheel unit item.
3. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: wherein this is intelligent
Control system for processing is further equipped with a collision detection unit, is set at the grinding unit of the surface grinding machine machine, and couple
In the intelligent driver and make electrical connection, the parameter setting instruction of the Intellitach is received by the intelligent driver
And it is transferred to the collision detection unit, it enables the collision detection unit constantly detect load force parameter, sets load force upper limit parameter,
It prevents the grinding wheel unit and the unexpected collision of the workpiece object and damages its detecting.
4. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: wherein this is intelligent
Control system for processing is further equipped with a dynamic balance calibration unit, is set at the grinding unit of the surface grinding machine machine, and coupling
It is connected to the intelligent driver and makees electrical connection, by the dynamic balance calibration unit to integrate the Intellitach and the electricity
The parameter setting information for controlling the controller of device, enable the dynamic balance calibration unit at any time to the grinding unit and the grinding wheel unit into
Row vibration survey and move flat on-line correction operation.
5. the intelligent grinding machine equipment of automated detection grinding as claimed in claim 4, it is characterised in that: wherein this is intelligent
Control system for processing is further equipped with a wheel life inspection unit, is set at the grinding unit of the surface grinding machine machine, and
It is coupled to the intelligent driver and makees electrical connection, by the wheel life inspection unit to integrate the Intellitach
The vibration survey information of parameter setting information and the dynamic balance calibration unit enables the wheel life inspection unit accurate detection sand
Wheel unit need to repair sand opportunity and damaged detection operation.
6. the intelligent grinding machine equipment of automated detection grinding as claimed in claim 4, it is characterised in that: the wherein dynamic balancing
It corrects unit and is selected from the accelerometer that a frequency is 3KHz or more.
7. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: wherein further
Include a control device, is fixed at the electric control gear side by a connecting rod；The control device has a manipulation
Interface is coupled to the controller of the electric control gear and makees electrical connection state, controls and is somebody's turn to do to provide user operation
The setting of the movable workbench stroke of surface grinding machine machine and its slewing rate value of the grinding unit are set；And the grinding wheel unit pair
The setting of the workpiece object amount of feeding, and show that one switches for the user and executes this most preferably in its picture of the operating and controlling interface
The enabled instruction of the processing program of abrasion path intelligently to commutate；Show between the grinding wheel unit and the workpiece object in being ground
When generated load force and cutting force parameter value.
8. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: the wherein flat stone mill
When its quantity of workpiece object placed by the workbench of bed machine is multiple, which then further includes
One image sensing unit is set to any pre-position of surface grinding machine machine, and is coupled to the controller of the electric control gear
And make electrical connection, by the image sensing unit to be taken the photograph to when being ground between the grinding wheel unit and those workpiece objects
Shadow, and photography is obtained into its parameter information and is fed back to progress image calculation process and transmitting in the controller of the electric control gear, and
By the intelligent driver to the instruction that receives the controller and the Intellitach is transmitted, so as to assist the workbench into
Row along X-axis (left and right) move when stroke distances and produce aforementioned best abrasion path.
9. the intelligent grinding machine equipment of automated detection grinding as described in claim 1, it is characterised in that: the wherein automatically controlled dress
The controller set is arranged in pairs or groups external cloud server and is operated for user in a running gear, and this action device has one
Operating and controlling interface provides the user setting and the grinding list for operating and controlling the movable workbench stroke of the surface grinding machine machine
First its slewing rate value setting；And setting of the grinding wheel unit to the workpiece object amount of feeding, and in its picture of the operating and controlling interface
In show that one switches for the user and executes the enabled instruction intelligently to commutate of the processing program of the best abrasion path；With
Show between the grinding wheel unit and the workpiece object generated load force and cutting force parameter value when being ground.
10. the intelligent grinding machine equipment of automated detection grinding as claimed in claim 9, it is characterised in that: wherein this action
Device is selected from any one for smartphone, tablet computer, personal computer or PDA；And the manipulation of this action device connects
Mouth is selected from APP application program comprising one of microsoft operation system, Android operation system and Apple Macintosh operating system, mainly
Function is to provide operation, the set-up function of user's touch-control operating and controlling interface.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710500008.8A CN109129067B (en) | 2017-06-27 | 2017-06-27 | Intelligent grinding machine equipment capable of automatically detecting grinding |
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| CN201710500008.8A CN109129067B (en) | 2017-06-27 | 2017-06-27 | Intelligent grinding machine equipment capable of automatically detecting grinding |
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| CN109129067A true CN109129067A (en) | 2019-01-04 |
| CN109129067B CN109129067B (en) | 2020-09-04 |
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| CN201710500008.8A Expired - Fee Related CN109129067B (en) | 2017-06-27 | 2017-06-27 | Intelligent grinding machine equipment capable of automatically detecting grinding |
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| WO2021036480A1 (en) * | 2019-08-29 | 2021-03-04 | 南京星合精密智能制造研究院有限公司 | Grinding wheel grinding force measuring device for non-spherical part machining |
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|---|---|
| CN109129067B (en) | 2020-09-04 |
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