TWM549137U - Smart grinding machine equipment automatically detecting grinding - Google Patents

Description

Intelligent grinding machine for automatic detection and grinding

This creation is related to an abrasive tool, especially a smart grinder device that automatically detects and grinds. When machining, it can automatically detect the overall appearance of various workpieces and grind it, thus shortening the plane. The worktable of the grinder machine produces an optimal grinding path by the travel distance when moving along the X-axis (left and right); and the working efficiency is improved by shortening the grinding stroke distance.

Machine tools are machines for manufacturing various machines and processing equipment. According to their functions, machine tools can be divided into metal cutting machine tools and metal forming machine tools. The former includes lathes, drilling machines, milling machines, grinding machines, Planer, etc.; the latter includes punching machines, shearing machines, etc. The machine tool consists of several components, including a drilling machine, a milling machine, a grinding machine, a planer, etc., which use rotary cutting motion. Among them, a machine tool with Computer Numeric Control (CNC) function can use stylized instructions. Controlling the machining operations, enabling automated machining operations, reducing labor costs, making operations safer, and increasing plant efficiency through automated machine tools.

In the current machining operations, the Grinding machine is a commonly used machine tool for precision machining. It is an excess material used to grind workpieces with abrasive tools to obtain the desired shape, size and precision. A machine tool for a densely machined surface, as shown in Figs. 11 and 12, is a general-purpose grinder 7 which is mainly composed of a base 71, and the base 71 is provided with a horizontally disposed base. A saddle 711 on a 71-seat surface and moving along a Z-axis (front and rear), a column 712 disposed on the table 71 of the base 71, and a spindle head seat disposed on the column 712 and moving along the Y-axis (up and down) 713, a grinding wheel 714 is disposed in the rotating state of the spindle head 713; and a table 72 is moved along the X axis (left and right) and is used for placing a workpiece W, and the grinding wheel 714 can be used to The column 712 is displaced relative to the table 72 along the Y-axis direction, and is longitudinally displaced relative to the column 712 by the saddle 711, and the table 72 is laterally displaced relative to the column 712 for the table 72. The surface of the workpiece W is ground.

In addition, the grinding machine 7 is conventionally operated, and the forward and backward movement (Z-axis) of the saddle 711 is driven by a motor (including a servo motor), and the vertical movement (Y-axis) of the grinding wheel 714 is performed by a turbine vortex and The mechanism is driven by a mechanism such as an electromagnetic rod, and the left and right movement (X-axis) of the table 72 is driven by a hydraulic cylinder. With the composition of the above structure, the grinder 7 has manual grinding, continuous automatic surface grinding and automatic grooving. Three operation modes, such as grinding, are used, and the operation mode is mainly switched by the work module selection button 731 on the operation panel 73.

In the case of the continuous automatic surface grinding operation mode, in addition to the continuous automatic surface polishing position, a setting operation to be described later is also provided, for example, between the saddle 711 and the base 71. The front and rear stroke setting mechanism 74 sets the width of the front and rear strokes; the front and rear feed amount mechanism performs the setting of the forward and backward feed amount (value); The downward feed mechanism near the seat 71 lifting hand wheel performs the setting of the downward feed amount of the grinding wheel 714 after each surface grinding is completed. In addition, when the thickness is controlled, the amount to be ground is also required. The lower feed mechanism is set, and after the thickness dimension is completed, the grinding wheel 714 is also set to increase the amount (value) so that the grinding wheel 714 is away from the workpiece to safely remove the workpiece W.

However, it is a matter of the above-described conventional grinding machine 7 that grinds the workpiece W by using a grinding wheel 714 that rotates at a high speed, and the workpiece W is placed on the table 72 by automation. While the table 72 is reciprocally displaced along the X-axis (left and right), the workpiece W is ground by a grinding wheel 714 that rotates at a high speed, so that the workpiece W can be obtained in a desired shape and size. Rapid, good surface roughness and accurate dimensions, but the workpiece W is sometimes placed at different angles during the grinding process on the table 72; or the overall appearance of the workpiece W is not standardized When the shape is presented, the stroke of the standard grinding path P1 becomes longer when the table 72 is reciprocally displaced along the X axis (left and right) under a standard polishing path P1 that has been set. In terms of grinding processing, it takes time and reduces production volume, which is not economical. Therefore, how to make the tool function more diversified in the application of automated computer control for the development of the industry. effect Yes, there is still a lot of room for improvement, and it needs to be improved.

The present invention provides an intelligent grinding machine for automatically detecting and grinding, which is used for processing at least one workpiece for grinding operation, comprising: a surface grinder comprising a base unit; and a work table disposed at Base unit Above, the table moves along the X axis (left and right) and is used for loading the workpiece; a grinding unit has a spindle seat disposed at any predetermined position of the surface grinder, the spindle seat The front end of the main shaft is extended with a grinding wheel assembly end; and the rear end of the main shaft base is provided with a spindle motor, which is driven by the spindle motor to drive the grinding wheel assembly end to rotate 360 degrees; an electric control device is disposed on At any predetermined position of the surface grinder, a controller is disposed in the electronic control device for controlling the overall operation of the surface grinder; a grinding wheel unit is assembled to the grinding unit of the surface grinder The grinding wheel assembly end of the spindle seat is driven by the spindle seat of the grinding unit to drive the grinding wheel unit to rotate, thereby grinding the workpiece; and an intelligent processing control system is provided. And at any predetermined position of the surface grinder, and coupled to the controller of the electronic control device and electrically connected, the intelligent processing control system has a smart encoder and a smart driver Wherein: the smart encoder is disposed at any predetermined position of the surface grinder, and is coupled to the spindle motor of the grinding unit and electrically connected to the grinding wheel unit in synchronization with the grinding wheel unit; The encoder is used to edit the processing sequence or parameter setting program of the intelligent processing control system as a whole; and the smart driver is disposed in the electronic control device, and is coupled between the controller and the smart encoder and is electrically a smart drive for receiving an instruction transmitted by the controller and the smart encoder; thereby executing an instruction transmitted by the controller and the smart encoder to control the overall operation of the surface grinder; Thereby, the workpiece is mounted on the workbench of the surface grinder, and the intelligent driver is used to receive the command transmitted by the controller and the smart encoder to drive the overall operation of the surface grinder to make the plane The standard grinding path is generated for the grinding wheel unit to achieve the grinding operation by the travel distance of the table of the grinder along the X-axis (left and right), which is mainly generated by grinding between the grinding wheel unit and the workpiece. The application of the load force and the cutting force parameter, when the load force and the cutting force parameter generated by the grinding wheel unit in the plane grinding process of the workpiece to a predetermined parameter, the intelligent coding of the intelligent machining control system is automatically started. The processing sequence or parameter setting program edited by the device, thereby shortening the travel distance of the table of the surface grinder to move along the X-axis (left and right) to generate an optimal grinding path for the grinding wheel unit to achieve the grinding operation, Improve the working efficiency by shortening the grinding stroke distance.

The smart processing control system further includes a grinding detection unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected, the smart drive receiving the The parameter setting command of the smart encoder is transmitted to the polishing detecting unit, so that the grinding detecting unit detects the load force parameter of the grinding wheel unit during grinding, and if an abnormality occurs, the warning or the notification is repaired. The inspection of the grinding wheel unit and the like; wherein the intelligent machining control system further comprises a collision detecting unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected thereto. The intelligent driver receives the parameter setting command of the smart encoder and transmits the parameter to the collision detecting unit, so that the collision detecting unit detects the load force parameter from time to time, and sets the load force upper limit parameter to prevent the grinding wheel unit and the workpiece. Unexpected collisions cause damage to its detection; The intelligent processing control system further includes a dynamic balance correcting unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected to the dynamic balance correcting unit. Integrating the smart encoder and the parameter setting information of the controller of the electronic control device, and the dynamic balance correcting unit performs vibration measurement and leveling correction on the grinding unit and the grinding wheel unit at any time; wherein the wisdom The machining control system further includes a grinding wheel life detecting unit disposed at the grinding unit of the surface grinder and coupled to the smart drive and electrically connected to the grinding wheel life detecting unit. Integrating the parameter setting information of the smart encoder and the vibration measurement information of the dynamic balance correcting unit, so that the grinding wheel life detecting unit accurately detects the sanding timing and the damage detecting operation of the grinding wheel unit; wherein the dynamic balance correction The unit is selected from an acceleration gauge having a frequency system of 3 kHz or more; and further comprising an operating device through a connecting rod Fixed to one side of the electronic control device; the control device has a control interface coupled to the controller of the electronic control device and electrically connected to provide the user operation to control the surface grinder Setting the movement stroke of the table and the rotation rate value of the grinding unit; and setting the feed amount of the workpiece by the grinding wheel unit, and displaying a screen for the user to perform in the screen of the manipulation interface a smart commutation start command of the machining path of the optimal grinding path; and a load force and a cutting force parameter value generated when the grinding wheel unit and the workpiece are polished; wherein the work surface of the surface grinder When the number of the workpieces is plural, the intelligent processing control system further includes an image sensing unit, which is mounted on the surface grinder At any predetermined position of the machine, and coupled to the controller of the electronic control device and electrically connected, the image sensing unit is used for photographing the grinding wheel unit and the workpieces. And the camera obtains the parameter information and feeds back to the controller of the electronic control device for image operation processing and transmission, and the smart driver is used to receive the instruction transmitted by the controller and the smart encoder to assist the workbench. The optimal polishing path is generated by performing a travel distance when moving along the X-axis (left and right); wherein the controller of the electronic control device is coupled with an external cloud server for the user to operate on a mobile device, the action The device has a manipulation interface that provides a setting for controlling the movement of the table of the surface grinder and a setting of the rotation rate of the grinding unit by the user operation; and setting the feed amount of the workpiece by the grinding wheel unit And displaying, in the screen of the manipulation interface, a booting instruction for the smart commutation of the processing program for the user to perform the optimal grinding path; The load force and the cutting force parameter value generated when the grinding wheel unit and the workpiece are polished; wherein the mobile device is selected from any one of a smart phone, a tablet computer, a personal computer or a PDA; The mobile device control interface is selected from the APP application, which includes one of Microsoft operating system (Microsoft Windows), Android operating system (Android) and Apple operating system (iOS). The main function is to provide the user with touch control. Interface operation and setting function.

The main purpose of this creation is to provide a grinding effect that can automatically detect the overall appearance of various workpieces during machining, and then shorten the work of the surface grinder to move along the X-axis (left and right). The distance traveled to produce an optimal grinding path Diameter; intelligent grinding machine for automatic detection and grinding with improved grinding stroke distance and improved work efficiency.

The function of the intelligent grinding machine for automatic detection and grinding of the present invention is that the workpiece is mounted on a workbench of the surface grinder, and the intelligent driver is used to receive the controller and the smart encoder. Passing the command to drive the overall operation of the surface grinder to produce a standard grinding path for the grinding wheel unit to reach the grinding distance when the table of the surface grinder moves along the X-axis (left and right), even The image sensing unit is used for photographing the grinding wheel unit and the workpieces, and the camera obtains the parameter information and feeds back the information to the controller of the electronic control device for image processing. The load force and the cutting force parameter generated between the grinding wheel unit and the workpiece during the grinding, when the grinding wheel unit performs the surface grinding process on the workpiece and the cutting force force and the cutting force parameter to a predetermined parameter , automatically start the processing sequence or parameter setting program edited by the smart encoder of the intelligent machining control system, thereby shortening Table surface grinder machine for the X-axis (left-right) movement of travel distance produces an optimal path for the grinding wheel reaches the grinding operation unit to shorten the travel distance grinding enhance efficiency.

This creation:

1‧‧‧ surface grinder

11‧‧‧Base unit

12‧‧‧Workbench

13‧‧‧ grinding unit

131‧‧‧Spindle base

1311‧‧‧ grinding wheel set

1312‧‧‧Spindle motor

2‧‧‧Electric control device

21‧‧‧ Controller

3‧‧‧ grinding wheel unit

4‧‧‧Smart Processing Control System

41‧‧‧Smart Encoder

42‧‧‧Smart Driver

43‧‧‧grinding detection unit

44‧‧‧ Collision detection unit

45‧‧‧Dynamic balance correction unit

46‧‧‧Wheel life detection unit

47‧‧‧Image sensing unit

5‧‧‧Control device

50‧‧‧ Connecting rod

51‧‧‧Control interface

511‧‧‧Smart reversal

6‧‧‧Mobile devices

61‧‧‧Control interface

611‧‧‧Smart reversal

P1‧‧‧ standard grinding path

P2‧‧‧Best grinding path

W‧‧‧Workpieces

Convention:

7‧‧‧ Grinder Machine

71‧‧‧Base

711‧‧‧ saddle

712‧‧‧ column

713‧‧‧Spindle head

714‧‧‧ grinding wheel

72‧‧‧Workbench

73‧‧‧Operator panel

731‧‧‧Working module selection button

74‧‧‧ Before and after stroke setting mechanism

W‧‧‧Workpieces

P1‧‧‧ standard grinding path

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a surface grinder provided in the preferred embodiment of the present invention.

Figure 2 is a front elevational view of the surface grinder provided in the preferred embodiment of the present invention.

Figure 3 is a block diagram of the first structure of the intelligent grinding machine of the present invention (1).

Figure 4 is a block diagram of the first structure of the intelligent grinding machine of this creation (2).

Figure 5 is a schematic diagram of the standard grinding path for grinding workpieces in Figures 3 and 4 of this creation.

Figure 6 is a schematic diagram of the best grinding path for the grinding of the workpiece in Figures 3 and 4 of this creation.

Figure 7 is a block diagram of the second structure of the intelligent grinding machine of the present invention (1).

Figure 8 is a block diagram of the second structure of the intelligent grinding machine of the present invention (2).

Figure 9 is a schematic diagram of the standard grinding path for grinding workpieces in Figures 7 and 8 of this creation.

Figure 10 is a schematic diagram of the best grinding path for grinding workpieces in Figures 7 and 8 of this creation.

Figure 11 is a perspective view of a conventional structure.

Figure 12 is a schematic view of a processing method of a conventional structure.

First, please refer to the first structural description of the "automatic grinding machine for automatic grinding and grinding" shown in Fig. 1 to Fig. 6, which is used for processing at least one workpiece W, including a surface grinder, an electric control device 2, a grinding wheel unit 3 and a smart machining control system 4; wherein: the surface grinder 1 includes a base unit 11; a work table 12 is disposed thereon Above the base unit 11, the table 12 is moved along the X-axis (left and right) and is used for mounting the workpiece W; a grinding unit 13 having a spindle holder 131 is disposed in the surface grinder 1 At any predetermined position, the front end of the main shaft base 131 extends a grinding wheel assembly end 1311; and the rear end portion of the main shaft base 131 is provided with a spindle motor 1312 that is driven by the spindle motor 1312 to drive the grinding wheel assembly end. 1311 is rotated 360 degrees; The surface grinder 1 is not the focus of this work, so it is described in a brief description; and the surface grinder 1 is selected from any of a variety of NC surface grinders or automatic surface grinders, such as: saddle moving surface grinder, moving column a surface grinder, a two-axis surface grinder, a three-axis surface grinder, etc.; the electric control device 2 is disposed at any predetermined position of the surface grinder 1 , and a controller is disposed in the electric control device 2 21, the controller 21 is used to control the overall operation of the surface grinder 1; the grinding wheel unit 3 is assembled at the grinding wheel assembly end 1311 of the spindle seat 131 of the grinding unit 13 of the surface grinder 1 The grinding wheel unit 3 is rotated by the spindle seat 131 of the grinding unit 13 as a whole to rotate the workpiece W, and the intelligent machining control system 4 is mounted on the surface grinding machine. The intelligent processing control system 4 has a smart encoder 41 and a smart driver 42; wherein: the wisdom is coupled to and electrically coupled to the controller 21 of the electronic control device 2; Encoder 41 It is disposed at any predetermined position of the surface grinder 1 and is coupled to the spindle motor 1312 of the grinding unit 13 and electrically connected to the grinding wheel unit 3 in a synchronous rotation state; the smart encoder 41 a processing sequence or parameter setting program for editing the whole of the intelligent processing control system 4; and the smart driver 42 is disposed in the electronic control device 2, and is coupled between the controller 21 and the smart encoder 41. And electrically connected, the smart driver 42 is configured to receive the instruction transmitted by the controller 21 and the smart encoder 41; thereby executing the controller 21 and The intelligent encoder 41 controls the overall operation of the surface grinder 1; as described in the above structure, the following further description: the intelligent processing control system 4 is further provided with a grinding detection unit. 43 is disposed at the grinding unit 13 of the surface grinder 1 and coupled to the smart driver 42 and electrically connected, and the smart driver 42 receives the parameter setting command of the smart encoder 41 and transmits The polishing detecting unit 43 causes the polishing detecting unit 43 to detect the load force parameter of the grinding wheel unit 3 during grinding, and if an abnormality occurs, the warning or the notification of repairing the grinding wheel unit 3 is actively prompted. The smart processing control system 4 is further provided with a collision detecting unit 44, which is disposed at the grinding unit 13 of the surface grinder 1 and coupled to the smart driver 42 and electrically connected. The smart drive 42 receives the parameter setting command of the smart encoder 41 and transmits the parameter setting command to the collision detecting unit 44, so that the collision detecting unit 44 detects the load force parameter from time to time and sets the load force. The upper limit parameter prevents the grinding wheel unit 3 from colliding with the workpiece W and causing damage to the detection; the intelligent machining control system 4 is further provided with a dynamic balance correcting unit 45, which is disposed on the surface grinder 1 The grinding unit 13 is coupled to the smart driver 42 and electrically connected to the smart balance correcting unit 45 for integrating the parameter setting information of the smart encoder 41 and the controller 21 of the electronic control device 2 And the dynamic balance correcting unit 45 performs the vibration measurement and the smoothing line correction on the grinding unit 13 and the grinding wheel unit 3 at any time; thereby reducing the vibration of the grinding wheel unit 3 and eliminating the surface damage of the workpiece W. And improve For the grinding quality, the dynamic balance correcting unit 45 is selected from an acceleration gauge having a frequency system of 3 kHz or more; wherein the intelligent machining control system 4 is further provided with a grinding wheel life detecting unit 46, which is disposed on the The grinding unit 13 of the surface grinder 1 is coupled to the smart driver 42 and electrically connected to the grinding wheel life detecting unit 46 for integrating the parameter setting information of the smart encoder 41 and the dynamic balance. Correcting the vibration measurement information of the unit 45, and causing the grinding wheel life detecting unit 46 to accurately detect that the grinding wheel unit 3 requires sanding timing and damage detection, and the wear form of the grinding wheel unit 3 can be divided into a wear plane, The grinding wheel falling off, the crushing abrasive particles, the grinding debris, the adhesion, the clogging, etc., can accurately predict the life of the grinding wheel unit 3 through the grinding wheel life detecting unit 46, and greatly improve the production efficiency; the dynamic balance correcting unit 45 selects Further, the present invention further includes an operating device 5 which is fixed to one side of the electronic control device 2 via a connecting rod 50; the operating device 5 A control interface 51 is coupled to the controller 21 of the electronic control device 2 and electrically connected to provide a setting for controlling the movement of the table 12 of the surface grinder 1 by the user operation. Setting the rotation rate value of the grinding unit 13; and setting the feed amount of the workpiece W by the grinding wheel unit 3, and displaying in the screen of the manipulation interface 51 a switch for the user to perform the optimal grinding path The startup command of the smart commutation 511 of the processing program of P2; and the load force and the cutting force parameter value generated when the grinding wheel unit 3 and the workpiece W are polished (as shown in FIGS. 1 to 3); Even the controller 21 of the electronic control device 2 is equipped with an external cloud server for the user to operate on a mobile device 6, the mobile device 6 having a manipulation interface 61 that provides the user operation to control the The setting of the moving stroke of the table 12 of the surface grinder 1 and the setting of the rotation rate value of the grinding unit 13; and the setting of the feeding amount of the workpiece W by the grinding wheel unit 3, and displaying in the screen of the manipulation interface 61 a start command for the smart commutation 611 of the machining program for executing the optimum grinding path P2 for switching by the user; and displaying the load force and cutting generated when the grinding wheel unit 3 and the workpiece W are polished. a force parameter value; wherein the mobile device 6 is selected from any one of a smart phone, a tablet computer, a personal computer, or a PDA; and the manipulation interface 61 of the mobile device 6 is selected from an APP application, which includes a Microsoft operating system. (Microsoft Windows), Android operating system (Android) and Apple operating system (iOS), the main function is to provide users with the operation and setting functions of the control interface 61 (as shown in Figure 4). Through the above, regardless of the operation in a manner, the present invention provides a grinding operation for processing the workpiece W, and the processing method includes the following steps: Step S1: mounting the workpiece W On the table 12 of the surface grinder 1; step S2: operating the control interface 51 of the control device 5 (or operating the manipulation interface 61 of the mobile device 6), and passing through the controller 21 of the electronic control device 2 And controlling the surface grinder 1 to control the overall operation of the surface grinder 1 (or, through the manipulation interface 61 of the mobile device 6, to initiate control of the surface grinder 1 for controlling the surface grinder 1 Overall operation), for example: setting of the movement stroke of the table 12 and the grinding unit 13 Setting the rotation rate value; and setting the feed amount of the workpiece W by the grinding wheel unit 3, thereby performing a plane grinding processing procedure; Step S3: when the grinding wheel unit 3 performs surface grinding processing on the workpiece W, The table 12 of the surface grinder 1 performs a standard grinding path P1 (as shown in FIG. 5) when the X-axis (left and right) moves, and the step S4: Finally, the opening of the operating device 5 is selected. The smart interface 511 command in the screen of the manipulation interface 51 (or the selection of the smart commutation 611 command in the screen of the manipulation interface 61 of the mobile device 6 is selected), and the grinding wheel unit 3 performs the plane between the workpieces W. When the load force and the cutting force parameter generated during the grinding process are to a predetermined parameter, the smart driver 42 of the smart machining control system 4 receives the controller 21 of the electronic control device 2 and the smart encoder 41. The instruction starts automatically executing the machining sequence or parameter setting program edited by the smart encoder 41 of the intelligent machining control system 4, thereby shortening the movement of the table 12 of the surface grinder 1 along the X-axis (left and right). An optimal grinding path P2 (shown in FIG. 6) is generated for the grinding wheel unit 3 to achieve a grinding operation to shorten the grinding stroke distance and improve working efficiency; further, wherein, at step S4, During the processing of the optimal polishing path P2, the polishing detecting unit 43 synchronously executes the parameter setting of the smart encoder 41 transmitted by the smart driver 42 to detect the load force of the grinding wheel unit 3 during grinding. The parameter, if an abnormality occurs, actively prompting a warning or notifying the repairing step of the grinding wheel unit 3, etc.; wherein, in step S4, during the processing procedure of executing the optimal grinding path P2, The collision detecting unit 44 synchronously executes the parameter setting of the smart encoder 41 transmitted by the smart driver 42 to detect the load force parameter from time to time, and sets the load force upper limit parameter to prevent the grinding wheel unit 3 from colliding with the workpiece W unexpectedly. And causing damage to the detecting step; wherein, in step S4, during the processing of the optimal grinding path P2, the dynamic balance correcting unit 45 is used to integrate the smart encoder 41 and the electronic control device 2 The parameter setting information of the controller 21 causes the dynamic balance correcting unit 45 to perform vibration measurement and leveling correction on the grinding unit 13 and the grinding wheel unit 3 at any time; thereby reducing the vibration of the grinding wheel unit 3, eliminating the The surface of the workpiece W is shattered to improve the grinding quality. When the process SQ4 is executed, the grinding wheel life detecting unit 46 is used to integrate the smart encoder 41 during the processing of the optimal grinding path P2. The parameter setting information and the vibration measurement information of the dynamic balance correcting unit 45 enable the grinding wheel life detecting unit 46 to accurately detect the sanding timing and the damage detection operation of the grinding wheel unit 3, The grinding wheel life detecting unit 46 can accurately predict the life of the grinding wheel unit 3 and greatly improve the production efficiency; thereby providing a grinding effect that can automatically detect the overall appearance contour of the workpiece W during processing. Further, the stroke distance when the table 12 of the surface grinder 1 is moved along the X-axis (left and right) is shortened to generate an optimum polishing path P2; and the polishing stroke distance is shortened to improve the working efficiency.

Continued, please refer to Figure 7 to Figure 12, with reference to Figure 1 and Figure 2, which is the second structural description of the "Smart Grinding Machine for Automatic Detection and Grinding". For processing a plurality of workpieces W at the same time, comprising: a surface grinder, an electric control device 2, a The grinding wheel unit 3 and a smart machining control system 4; and the overall structure of the base unit 11, the table 12, the spindle seat 131 of the grinding unit 13, the grinding wheel assembly end 1311 and the spindle motor 1312 of the surface grinder 1 The controller 21 of the electronic control device 2, the grinding wheel unit 3, the smart encoder 41 of the intelligent machining control system 4, the smart drive 42, the grinding detection unit 43, The overall structure of the collision detecting unit 44, the dynamic balance correcting unit 45, and the grinding wheel life detecting unit 46 has been described above, and therefore will not be described again; even, a control device 5 is further added for operation (as shown in FIG. 7). Or the controller 21 of the electronic control device 2 is equipped with an external cloud server for the user to operate on a mobile device 6 (as shown in FIG. 8), and the control device 5 and the mobile device 6 The various overall structures have been described above, and therefore will not be described again; wherein the intelligent machining control system 4 further includes when the number of the workpieces W is carried in the table 12 of the surface grinder 1 An image sensing unit 47, is disposed at any predetermined position of the surface grinder 1 and is coupled to the controller 21 of the electronic control device 2 and electrically connected to the grinding wheel unit through the image sensing unit 47. 3, when the workpiece W is polished, the image is taken, and the parameter information obtained by the camera is fed back to the controller 21 of the electronic control device 2 for image processing and transmission, and the smart driver 42 is used to receive the image. The controller 21 and the command transmitted by the smart encoder 41 assist the worktable 12 to generate the optimal polishing path P2 by performing the travel distance when moving along the X-axis (left and right); the image sensing unit 47 is a photosensitive coupled device (CCD); Through the above, regardless of the operation in a manner, the present invention provides a grinding operation for processing the workpieces, and the processing method includes the following steps: Step S1: the workpieces W is mounted on the worktable 12 of the surface grinder 1; step S2: operating the control interface 51 of the control device 5 (or operating the control interface 61 of the mobile device 6) and controlling through the electronic control device 2 The surface of the surface grinder 1 is controlled to control the overall operation of the surface grinder 1 (or through the manipulation interface 61 of the mobile device 6 to control the surface grinder 1 for controlling the surface grinder 1 for its overall operation), for example, the setting of the movement stroke of the table 12 and the setting of the rotation rate value of the grinding unit 13; and the setting of the feeding amount of the workpiece W by the grinding wheel unit 3, thereby performing a plane grinding processing program Step S3: When the grinding wheel unit 3 performs surface grinding processing on the workpieces W, a standard grinding is generated by the travel distance of the table 12 of the surface grinder 1 moving along the X-axis (left and right). road P1 (shown in FIG. 9); and step S4: Finally, the smart switch 511 command in the screen of the control interface 51 of the control device 5 is selected (or the screen of the control interface 61 of the mobile device 6 is selected to be turned on) The smart switching 611 command is used to photograph the grinding wheel unit 3 and the workpiece W, and the camera obtains its parameter information and feeds back to the electronic control device 2 The controller 21 performs image calculation processing, and when the grinding wheel unit 3 loads the load force and the cutting force parameter generated by the surface grinding process to a predetermined parameter, the intelligent machining control system passes through the intelligent machining control system. 4 smart driver 42 is used to receive the electronic control The controller 21 of the device 2 and the command transmitted by the smart encoder 41 start to automatically execute the processing sequence or parameter setting program edited by the smart encoder 41 of the intelligent machining control system 4, and the smart driver 42 is used. Receiving the command transmitted by the controller 21 and the smart encoder 41, thereby shortening the travel distance when the table 12 of the surface grinder 1 moves along the X-axis (left and right) to generate an optimal grinding path P2 ( As shown in FIG. 10), the grinding wheel unit 3 is subjected to a grinding operation to shorten the grinding stroke distance to improve work efficiency; thereby providing an automatic detection of the overall appearance of the workpiece W during processing. The grinding effect is further improved, and the stroke distance when the table 12 of the surface grinder 1 is moved along the X-axis (left and right) is shortened to generate an optimum polishing path P2; and the working distance is improved by shortening the polishing stroke distance.

According to the above structure, the purpose of the present invention is as follows: the workpiece W is mounted on the table 12 of the surface grinder 1 through the smart driver 42 of the intelligent processing control system 4 for receiving the The controller 21 of the electric control device 2 and the command transmitted by the smart encoder 41 drive the surface grinder 1 to operate integrally, and the travel distance of the table 12 of the surface grinder 1 along the X axis (left and right) And a standard grinding path P1 is generated for the grinding wheel unit 3 to achieve the grinding operation, which mainly passes the load force and the cutting force parameter generated during the grinding between the grinding wheel unit 3 and the workpiece W, when the grinding wheel is used When the load force and the cutting force parameter generated by the unit 3 when the workpiece W is planarly polished to a predetermined parameter, the processing sequence or parameter edited by the smart encoder 41 of the intelligent machining control system 4 is automatically started. Set up a program to shorten the surface grinder 1 The table 12 performs a stroke distance when moving along the X-axis (left and right) to generate an optimum grinding path P2 for the grinding wheel unit 3 to reach the grinding operation, thereby shortening the grinding stroke distance and improving the working efficiency.

In summary, an intelligent grinding machine for automatic detection and grinding has not been seen in various books or publicly used. It is in line with the requirements of the new patent application, and it is requested to express the patent as soon as possible. To be clear, the above is the specific embodiment of the creation and the technical principles applied. If the changes made according to the concept of this creation, the functional role produced by it does not exceed the spirit of the manual and the drawings. At the time, it should be combined with Chen Ming within the scope of this creation.

1‧‧‧ surface grinder

13‧‧‧ grinding unit

131‧‧‧Spindle base

1311‧‧‧ grinding wheel set

1312‧‧‧Spindle motor

2‧‧‧Electric control device

21‧‧‧ Controller

3‧‧‧ grinding wheel unit

4‧‧‧Smart Processing Control System

41‧‧‧Smart Encoder

42‧‧‧Smart Driver

43‧‧‧grinding detection unit

44‧‧‧ Collision detection unit

45‧‧‧Dynamic balance correction unit

46‧‧‧Wheel life detection unit

5‧‧‧Control device

51‧‧‧Control interface

511‧‧‧Smart reversal

Claims (10)

An intelligent grinding machine for automatically detecting and grinding, which is used for processing at least one workpiece for grinding operation, comprising: a surface grinder comprising a base unit; a work table disposed on the base Above the unit, the table moves along the X axis (left and right) and is used for loading the workpiece; a grinding unit having a spindle seat is disposed at any predetermined position of the surface grinder, the spindle The front end of the seat extends a grinding wheel assembly end; and the rear end of the main shaft base is provided with a spindle motor, which is driven by the spindle motor to drive the grinding wheel assembly end to rotate 360 degrees; an electronic control device is provided At any predetermined position of the surface grinder, the electronic control device is provided with a controller for controlling the overall operation of the surface grinder; a grinding wheel unit is assembled to the grinding unit of the surface grinder The grinding wheel assembly end of the spindle seat is driven by the spindle seat of the grinding unit to drive the grinding wheel unit to rotate, thereby grinding the workpiece; and a smart type The control system is disposed at any predetermined position of the surface grinder and is electrically coupled to the controller of the electronic control device. The intelligent processing control system has a smart encoder and a smart driver. Wherein: the smart encoder is disposed at any predetermined position of the surface grinder, and is coupled to the spindle motor of the grinding unit and electrically connected to the grinding wheel unit in a synchronous state; The smart encoder is used to edit the processing sequence or parameter setting program of the intelligent processing control system as a whole; The intelligent driver is disposed in the electronic control device and is electrically coupled between the controller and the smart encoder, and the smart driver is configured to receive the command transmitted by the controller and the smart encoder. And controlling the overall operation of the surface grinder by executing the command transmitted by the controller and the smart encoder; thereby mounting the workpiece on a workbench of the surface grinder, and receiving the smart drive through the smart drive The controller and the instructions transmitted by the smart encoder drive the overall operation of the surface grinder to generate a standard grinding path for the travel distance of the work surface of the surface grinder along the X-axis (left and right). The grinding wheel unit reaches a grinding operation, and mainly uses the load force and the cutting force parameter generated during the grinding between the grinding wheel unit and the workpiece, and is generated when the grinding wheel unit performs surface grinding processing on the workpiece When the load force and the cutting force parameter are to a predetermined parameter, the processing sequence edited by the smart encoder of the intelligent machining control system is automatically started or The number setting program is used to shorten the stroke distance of the table of the surface grinder to move along the X-axis (left and right) to generate an optimal grinding path for the grinding wheel unit to achieve the grinding operation, thereby shortening the grinding stroke distance and improving the work. effectiveness. The intelligent grinding machine for automatically detecting and grinding according to claim 1, wherein the intelligent machining control system further comprises a grinding detecting unit disposed at a grinding unit of the surface grinder and coupled And the smart driver is electrically connected, and the smart driver receives the parameter setting command of the smart encoder and transmits the parameter to the polishing detecting unit, so that the grinding detecting unit detects the grinding wheel unit during grinding. Load force parameter, if an abnormality occurs, Then actively warn the warning or notify the repair of the grinding wheel unit and other matters of its detection. The intelligent grinding machine for automatically detecting and grinding according to claim 1, wherein the intelligent machining control system further comprises a collision detecting unit disposed at a grinding unit of the surface grinder and coupled And the smart driver is electrically connected, and the smart driver receives the parameter setting command of the smart encoder and transmits the parameter setting command to the collision detecting unit, so that the collision detecting unit detects the load force parameter from time to time and sets the load. The upper limit parameter prevents the grinding wheel unit from colliding with the workpiece and causing damage to the detection. The intelligent grinding machine for automatically detecting and grinding according to claim 1, wherein the intelligent machining control system further comprises a dynamic balance correcting unit disposed at a grinding unit of the surface grinder and coupled The smart drive is electrically connected to the dynamic balance correcting unit for integrating the parameter setting information of the smart encoder and the controller of the electronic control device, and the dynamic balance correcting unit is configured to the grinding unit at any time. Perform vibration measurement and leveling correction with the grinding wheel unit. The intelligent grinding machine for automatically detecting and grinding according to claim 4, wherein the intelligent machining control system further comprises a grinding wheel life detecting unit disposed at a grinding unit of the surface grinder and coupled Connected to the smart driver and electrically connected to the grinding wheel life detecting unit for integrating the parameter setting information of the smart encoder and the vibration measuring information of the dynamic balance correcting unit, so that the grinding wheel life detecting unit is accurate It is necessary to check the timing of the sanding unit and the damage detection. An intelligent grinding machine for automatically detecting and grinding as described in claim 4 or 5, wherein the moving level is The balance correction unit is selected from an acceleration gauge having a frequency system of 3 kHz or more. The intelligent grinding machine for automatically detecting and grinding according to claim 1, further comprising a control device fixed to one side of the electronic control device via a connecting rod; the operating device has a manipulation interface, Is coupled to the controller of the electronic control device and electrically connected to provide a user operation to control the setting of the movement of the table of the surface grinder and the setting of the rotation rate of the grinding unit; And setting the feed amount of the workpiece by the grinding wheel unit, and displaying, in the screen of the manipulation interface, a start command of the smart commutation of the machining program for performing the optimal grinding path by the user; and displaying The load force and the cutting force parameter value generated between the grinding wheel unit and the workpiece during polishing. The intelligent grinding machine for automatically detecting and grinding according to claim 1, wherein the intelligent machining control system further comprises a plurality of workpieces placed on the work surface of the surface grinder. The image sensing unit is disposed at any predetermined position of the surface grinder and coupled to the controller of the electronic control device for electrical connection, and the image sensing unit is used for the grinding wheel unit The workpieces are photographed while being ground, and the information obtained by the photographing is fed back to the controller of the electronic control device for image processing and transmission, and the intelligent driver is used to receive the controller and the smart code. The command transmitted by the device assists the table to generate the aforementioned optimal grinding path by performing the travel distance when moving along the X-axis (left and right). The intelligent grinding machine for automatically detecting and grinding according to claim 1, wherein the controller of the electronic control device is matched with an external cloud server for the user to operate on a mobile device. The mobile device has a manipulation interface, which provides a setting for controlling the movement of the table of the surface grinder and a setting of the rotation rate of the grinding unit by the user operation; and the feeding amount of the workpiece by the grinding wheel unit And setting, in the screen of the manipulation interface, a startup command for the smart commutation of the machining program for performing the optimal grinding path for the user to switch; and displaying the grinding wheel unit and the workpiece for grinding The load force and cutting force parameter values generated at the time. The intelligent grinding machine for automatically detecting and grinding according to claim 9, wherein the mobile device is selected from the group consisting of a smart phone, a tablet computer, a personal computer or a PDA; and the mobile device control interface is It is selected from the APP application, which includes one of Microsoft operating system (Microsoft Windows), Android operating system (Android) and Apple operating system (iOS). The main function is to provide users with the operation and setting functions of the control interface. .