TWM549137U - Smart grinding machine equipment automatically detecting grinding - Google Patents
Smart grinding machine equipment automatically detecting grinding Download PDFInfo
- Publication number
- TWM549137U TWM549137U TW106207458U TW106207458U TWM549137U TW M549137 U TWM549137 U TW M549137U TW 106207458 U TW106207458 U TW 106207458U TW 106207458 U TW106207458 U TW 106207458U TW M549137 U TWM549137 U TW M549137U
- Authority
- TW
- Taiwan
- Prior art keywords
- grinding
- unit
- smart
- grinding wheel
- surface grinder
- Prior art date
Links
Landscapes
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Description
本創作係有關於一種研磨工具有關,尤指一種自動化偵測磨削之智慧型磨床設備,於進行加工時能達到自動化偵測到各種工件物整體外觀輪廓而進行磨削效果,進而縮短該平面磨床機之工作台進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑;以縮短研磨行程距離而提升工作效率者。 This creation is related to an abrasive tool, especially a smart grinder device that automatically detects and grinds. When machining, it can automatically detect the overall appearance of various workpieces and grind it, thus shortening the plane. The worktable of the grinder machine produces an optimal grinding path by the travel distance when moving along the X-axis (left and right); and the working efficiency is improved by shortening the grinding stroke distance.
按,工具機(Machine tools)是為製造各種機器及加工設備的機械,工具機依其功能可分為金屬切削工具機及金屬成型工具機兩大類,前者包括有車床、鑽床、銑床、磨床、鉋床等;後者則包括有沖床、剪床等。工具機係由若干零組件所構成,其中採旋轉切削運動的鑽床、銑床、磨床、鉋床等工具機,其中,具備電腦數值控制(Computer Numeric Control,CNC)功能的工具機可運用程式化的指令進行加工動作的控制,從而可實現自動化的加工作業,透過自動化工具機而達到減少人工成本、使操作過程中更加安全以及增加工廠效率等。 Machine tools are machines for manufacturing various machines and processing equipment. According to their functions, machine tools can be divided into metal cutting machine tools and metal forming machine tools. The former includes lathes, drilling machines, milling machines, grinding machines, Planer, etc.; the latter includes punching machines, shearing machines, etc. The machine tool consists of several components, including a drilling machine, a milling machine, a grinding machine, a planer, etc., which use rotary cutting motion. Among them, a machine tool with Computer Numeric Control (CNC) function can use stylized instructions. Controlling the machining operations, enabling automated machining operations, reducing labor costs, making operations safer, and increasing plant efficiency through automated machine tools.
現行的機械加工作業中,磨床(Grinding machine)為精密加工常用之工具機,是一種利用磨具研磨工件之多餘餘料,以獲得所需之形狀、尺寸及精 密加工面的一種工具機,請參閱第11、12圖所示,係為一般常見的磨床機7,該磨床機7主要係由一底座71,該底座71係設有一呈水平設置於該底座71台面上且沿一Z軸(前後)移動狀態之鞍座711,一直立設置於該底座71台面上的立柱712,一設於該立柱712且沿Y軸(上下)移動狀態之主軸頭座713,一安設於該主軸頭座713而呈轉動狀態之砂輪714;及一工作台72,係沿X軸(左右)移動且用於載置一工件物W,透過該砂輪714可以隨著該立柱712沿Y軸方向相對該工作台72位移,同時搭配該鞍座711相對於該立柱712進行前後位移、及該工作台72相對於該立柱712進行左右位移,以便對該工作台72上的工件物W一表面進行磨削加工。 In the current machining operations, the Grinding machine is a commonly used machine tool for precision machining. It is an excess material used to grind workpieces with abrasive tools to obtain the desired shape, size and precision. A machine tool for a densely machined surface, as shown in Figs. 11 and 12, is a general-purpose grinder 7 which is mainly composed of a base 71, and the base 71 is provided with a horizontally disposed base. A saddle 711 on a 71-seat surface and moving along a Z-axis (front and rear), a column 712 disposed on the table 71 of the base 71, and a spindle head seat disposed on the column 712 and moving along the Y-axis (up and down) 713, a grinding wheel 714 is disposed in the rotating state of the spindle head 713; and a table 72 is moved along the X axis (left and right) and is used for placing a workpiece W, and the grinding wheel 714 can be used to The column 712 is displaced relative to the table 72 along the Y-axis direction, and is longitudinally displaced relative to the column 712 by the saddle 711, and the table 72 is laterally displaced relative to the column 712 for the table 72. The surface of the workpiece W is ground.
此外,習用該磨床機7在操作上,其該鞍座711的前後移動(Z軸)係藉馬達(包括伺服馬達)驅動、該砂輪714的上下移動(Y軸)是藉由渦輪渦桿及電磁拉桿等機構來驅動、該工作台72的左右移動(X軸)係由油壓缸驅動,藉由上述結構的組成,使得習用該磨床機7具有手動研磨、連續自動平面研磨及自動切溝研磨等三種操作模式,而其操作模式主要係在一操作面板73上的工作模組選擇鈕731進行切換選擇。 In addition, the grinding machine 7 is conventionally operated, and the forward and backward movement (Z-axis) of the saddle 711 is driven by a motor (including a servo motor), and the vertical movement (Y-axis) of the grinding wheel 714 is performed by a turbine vortex and The mechanism is driven by a mechanism such as an electromagnetic rod, and the left and right movement (X-axis) of the table 72 is driven by a hydraulic cylinder. With the composition of the above structure, the grinder 7 has manual grinding, continuous automatic surface grinding and automatic grooving. Three operation modes, such as grinding, are used, and the operation mode is mainly switched by the work module selection button 731 on the operation panel 73.
而若要以連續自動平面研磨的操作模式進行研磨加工,除了選在連續自動平面研磨位置之外,更要有後述的設定操作,例如:對設置在該鞍座711與該底座71之間的前後行程設定機構74進行前後行程的寬度設定;對前後進給量機構進行每次前後進給量(值)的設定;對設置在該底 座71升降手輪附近的向下進給機構進行每次完成平面研磨後,該砂輪714要向下進給量的設定,除此之外,厚度控制時,要磨多少量也需對該向下進給機構進行設定,且厚度尺寸研磨完成後,也要設定該砂輪714升高量(值)以便使該砂輪714遠離工件而安全取下該工件物W。 In the case of the continuous automatic surface grinding operation mode, in addition to the continuous automatic surface polishing position, a setting operation to be described later is also provided, for example, between the saddle 711 and the base 71. The front and rear stroke setting mechanism 74 sets the width of the front and rear strokes; the front and rear feed amount mechanism performs the setting of the forward and backward feed amount (value); The downward feed mechanism near the seat 71 lifting hand wheel performs the setting of the downward feed amount of the grinding wheel 714 after each surface grinding is completed. In addition, when the thickness is controlled, the amount to be ground is also required. The lower feed mechanism is set, and after the thickness dimension is completed, the grinding wheel 714 is also set to increase the amount (value) so that the grinding wheel 714 is away from the workpiece to safely remove the workpiece W.
然,就上述習知而言,習知該磨床機7是使用高速旋轉的砂輪714對該工件物W進行磨削加工,其係將該工件物W設置於該工作台72上,利用自動化而帶動該工作台72沿X軸(左右)往復位移的同時,利用高速旋轉的砂輪714對該工件物W進行磨削加工,令該工件物W可獲得所需之形狀、尺寸,使其具加工迅速、良好的表面粗度及尺寸精確等優點,但由於該工件物W在磨削加工過程中有時會呈不同角度擺設於該工作台72;或者,該工件物W整體外觀輪廓呈不規格形狀呈現時,相對下,在已設定好的一標準研磨路徑P1下,當該工作台72沿X軸(左右)往復位移時,則會顯現出在進行標準研磨路徑P1的行程變長,導致於研磨加工上較耗費時間而降低生產量,而不符合經濟效益,故對於時時求新求變之業界發展而言,如何在自動化電腦控制之應用下使工具機能達到更多元化之使用效能,仍有極大的改善空間,而亟待加以改良。 However, it is a matter of the above-described conventional grinding machine 7 that grinds the workpiece W by using a grinding wheel 714 that rotates at a high speed, and the workpiece W is placed on the table 72 by automation. While the table 72 is reciprocally displaced along the X-axis (left and right), the workpiece W is ground by a grinding wheel 714 that rotates at a high speed, so that the workpiece W can be obtained in a desired shape and size. Rapid, good surface roughness and accurate dimensions, but the workpiece W is sometimes placed at different angles during the grinding process on the table 72; or the overall appearance of the workpiece W is not standardized When the shape is presented, the stroke of the standard grinding path P1 becomes longer when the table 72 is reciprocally displaced along the X axis (left and right) under a standard polishing path P1 that has been set. In terms of grinding processing, it takes time and reduces production volume, which is not economical. Therefore, how to make the tool function more diversified in the application of automated computer control for the development of the industry. effect Yes, there is still a lot of room for improvement, and it needs to be improved.
本創作提供一種自動化偵測磨削之智慧型磨床設備,其用於加工至少一工件物進行磨削加工作業,係包括:一平面磨床機,包含有一基座單元;一工作台,係設置於該基座單元 上方處,該工作台係沿X軸(左右)移動且用於載置該工件物;一磨削單元,具有一主軸座,係設置於該平面磨床機其中任一預定位置處,該主軸座前端係延伸出一砂輪組設端;而該主軸座後端部則設有一主軸馬達,其透過該主軸馬達運轉而帶動該砂輪組設端呈360度旋轉狀態;一電控裝置,係設置於該平面磨床機其中任一預定位置處,該電控裝置內係設有一控制器,其用以控制該平面磨床機其整體運作;一砂輪單元,係組裝於該平面磨床機之磨削單元的主軸座所設的砂輪組設端處,其透過該磨削單元之主軸座整體運作而帶動該砂輪單元呈轉動狀態,進而對該工件物進行研磨作業;及一智慧型加工控制系統,係設於該平面磨床機其中任一預定位置處,並與該電控裝置之控制器耦接且作電性連結,該智慧型加工控制系統具有一智慧編碼器以及一智慧驅動器;其中:該智慧編碼器,係設置於該平面磨床機其中任一預定位置處,其耦接於該磨削單元之主軸馬達且作電性連結,而與該砂輪單元呈同步轉動狀態;該智慧編碼器用以編輯該智慧型加工控制系統整體的加工順序或參數設定程式;以及該智慧驅動器,係設置於該電控裝置內,其耦接於該控制器與該智慧編碼器間且作電性連結,該智慧驅動器用以接收該控制器與該智慧編碼器所傳遞的指令;藉以執行該控制器與該智慧編碼器所傳遞的指令而控制該平面磨床機其整體運作; 藉此,將該工件物安裝於該平面磨床機之工作台上,透過該智慧驅動器用以接收該控制器與該智慧編碼器所傳遞的指令,而驅動該平面磨床機整體運作,令該平面磨床機之工作台沿X軸(左右)移動時的行程距離而產生出一標準研磨路徑以供該砂輪單元達到研磨作業,其主要透過該砂輪單元與該工件物間於進行研磨時所產生的負載力及切削力參數的運用,當該砂輪單元對該工件物進行平面研磨加工時所產生的負載力及切削力參數至一預定參數時,則自動開始執行該智慧型加工控制系統之智慧編碼器所編輯的加工順序或參數設定程式,藉以縮短該平面磨床機之工作台進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑以供該砂輪單元達到研磨作業,以縮短研磨行程距離而提升工作效率。 The present invention provides an intelligent grinding machine for automatically detecting and grinding, which is used for processing at least one workpiece for grinding operation, comprising: a surface grinder comprising a base unit; and a work table disposed at Base unit Above, the table moves along the X axis (left and right) and is used for loading the workpiece; a grinding unit has a spindle seat disposed at any predetermined position of the surface grinder, the spindle seat The front end of the main shaft is extended with a grinding wheel assembly end; and the rear end of the main shaft base is provided with a spindle motor, which is driven by the spindle motor to drive the grinding wheel assembly end to rotate 360 degrees; an electric control device is disposed on At any predetermined position of the surface grinder, a controller is disposed in the electronic control device for controlling the overall operation of the surface grinder; a grinding wheel unit is assembled to the grinding unit of the surface grinder The grinding wheel assembly end of the spindle seat is driven by the spindle seat of the grinding unit to drive the grinding wheel unit to rotate, thereby grinding the workpiece; and an intelligent processing control system is provided. And at any predetermined position of the surface grinder, and coupled to the controller of the electronic control device and electrically connected, the intelligent processing control system has a smart encoder and a smart driver Wherein: the smart encoder is disposed at any predetermined position of the surface grinder, and is coupled to the spindle motor of the grinding unit and electrically connected to the grinding wheel unit in synchronization with the grinding wheel unit; The encoder is used to edit the processing sequence or parameter setting program of the intelligent processing control system as a whole; and the smart driver is disposed in the electronic control device, and is coupled between the controller and the smart encoder and is electrically a smart drive for receiving an instruction transmitted by the controller and the smart encoder; thereby executing an instruction transmitted by the controller and the smart encoder to control the overall operation of the surface grinder; Thereby, the workpiece is mounted on the workbench of the surface grinder, and the intelligent driver is used to receive the command transmitted by the controller and the smart encoder to drive the overall operation of the surface grinder to make the plane The standard grinding path is generated for the grinding wheel unit to achieve the grinding operation by the travel distance of the table of the grinder along the X-axis (left and right), which is mainly generated by grinding between the grinding wheel unit and the workpiece. The application of the load force and the cutting force parameter, when the load force and the cutting force parameter generated by the grinding wheel unit in the plane grinding process of the workpiece to a predetermined parameter, the intelligent coding of the intelligent machining control system is automatically started. The processing sequence or parameter setting program edited by the device, thereby shortening the travel distance of the table of the surface grinder to move along the X-axis (left and right) to generate an optimal grinding path for the grinding wheel unit to achieve the grinding operation, Improve the working efficiency by shortening the grinding stroke distance.
其中該智慧型加工控制系統更進一步設有一研磨檢知單元,係設置於該平面磨床機之磨削單元處,並耦接於該智慧驅動器且作電性連結,其透過該智慧驅動器接收到該智慧編碼器的參數設定指令而傳遞至該研磨檢知單元,令該研磨檢知單元偵測該砂輪單元於磨削時的負載力參數,若有異常發生時,則主動提示警告或通知修理該砂輪單元等事項其檢測;其中該智慧型加工控制系統更進一步設有一碰撞偵測單元,係設置於該平面磨床機之磨削單元處,並耦接於該智慧驅動器且作電性連結,其透過該智慧驅動器接收到該智慧編碼器的參數設定指令而傳遞至該碰撞偵測單元,令該碰撞偵測單元時時偵測負載力參數,設定負載力上限參數,防止該砂輪單元與該工件物非預期碰撞而造成損害其偵測; 其中該智慧型加工控制系統更進一步設有一動平衡校正單元,係設置於該平面磨床機之磨削單元處,並耦接於該智慧驅動器且作電性連結,其透過該動平衡校正單元用以整合該智慧編碼器與該電控裝置之控制器的參數設定資訊,而令該動平衡校正單元隨時對該磨削單元與該砂輪單元進行震動測量與動平線上校正等作業;其中該智慧型加工控制系統更進一步設有一砂輪壽命檢知單元,係設置於該平面磨床機之磨削單元處,並耦接於該智慧驅動器且作電性連結,其透過該砂輪壽命檢知單元用以整合該智慧編碼器的參數設定資訊與該動平衡校正單元的震動測量資訊,而令該砂輪壽命檢知單元精確檢知該砂輪單元需修砂時機與破損檢知等作業;其中該動平衡校正單元係選自一頻率係為3KHz以上之加速規者;其中更進一步包括有一操控裝置,其通過一連接桿而固定於該電控裝置一側處;該操控裝置具有一操控介面,係耦接於該電控裝置之控制器且作電性連結狀態,其用以提供該使用者操作而控制該平面磨床機之工作台移動行程的設定與該磨削單元其轉動速率值設定;以及該砂輪單元對該工件物進給量的設定,並於該操控介面其畫面中顯示出一供該使用者切換而執行該最佳研磨路徑的加工程序之智慧換向的啟動指令;與顯示該砂輪單元與該工件物間於進行研磨時所產生的負載力及切削力參數值;其中該平面磨床機之工作台所載置該工件物其數量為複數個時,該智慧型加工控制系統則更進一步包括有一影像感測單元,係設於該平面磨床 機其中任一預定位置處,並耦接於該電控裝置之控制器且作電性連結,其透過該影像感測單元用以對該砂輪單元與該些工件物間研磨時而進行攝影,並將攝影獲得其參數資訊回饋至該電控裝置之控制器內進行影像運算處理與傳遞,而透過該智慧驅動器用以接收該控制器與該智慧編碼器所傳遞的指令,藉以輔助該工作台進行沿X軸(左右)移動時的行程距離而產生出前述最佳研磨路徑者;其中該電控裝置之控制器係搭配外來的雲端伺服器而供使用者於一行動裝置進行操作,該行動裝置係具有一操控介面,其提供該使用者操作而控制該平面磨床機之工作台移動行程的設定與該磨削單元其轉動速率值設定;以及該砂輪單元對該工件物進給量的設定,並於該操控介面其畫面中顯示出一供該使用者切換而執行該最佳研磨路徑的加工程序之智慧換向的啟動指令;與顯示該砂輪單元與該工件物間於進行研磨時所產生的負載力及切削力參數值;其中該行動裝置係選自為智慧型手機、平板電腦、個人電腦或PDA之任一者;而該行動裝置之操控介面係選自APP應用程式,其包括微軟作業系統(Microsoft Windows)、安卓作業系統(Android)及蘋果作業系統(iOS)其中之一者,主要功能在於提供使用者觸控該操控介面之操作、設定功能。 The smart processing control system further includes a grinding detection unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected, the smart drive receiving the The parameter setting command of the smart encoder is transmitted to the polishing detecting unit, so that the grinding detecting unit detects the load force parameter of the grinding wheel unit during grinding, and if an abnormality occurs, the warning or the notification is repaired. The inspection of the grinding wheel unit and the like; wherein the intelligent machining control system further comprises a collision detecting unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected thereto. The intelligent driver receives the parameter setting command of the smart encoder and transmits the parameter to the collision detecting unit, so that the collision detecting unit detects the load force parameter from time to time, and sets the load force upper limit parameter to prevent the grinding wheel unit and the workpiece. Unexpected collisions cause damage to its detection; The intelligent processing control system further includes a dynamic balance correcting unit disposed at the grinding unit of the surface grinder and coupled to the smart driver and electrically connected to the dynamic balance correcting unit. Integrating the smart encoder and the parameter setting information of the controller of the electronic control device, and the dynamic balance correcting unit performs vibration measurement and leveling correction on the grinding unit and the grinding wheel unit at any time; wherein the wisdom The machining control system further includes a grinding wheel life detecting unit disposed at the grinding unit of the surface grinder and coupled to the smart drive and electrically connected to the grinding wheel life detecting unit. Integrating the parameter setting information of the smart encoder and the vibration measurement information of the dynamic balance correcting unit, so that the grinding wheel life detecting unit accurately detects the sanding timing and the damage detecting operation of the grinding wheel unit; wherein the dynamic balance correction The unit is selected from an acceleration gauge having a frequency system of 3 kHz or more; and further comprising an operating device through a connecting rod Fixed to one side of the electronic control device; the control device has a control interface coupled to the controller of the electronic control device and electrically connected to provide the user operation to control the surface grinder Setting the movement stroke of the table and the rotation rate value of the grinding unit; and setting the feed amount of the workpiece by the grinding wheel unit, and displaying a screen for the user to perform in the screen of the manipulation interface a smart commutation start command of the machining path of the optimal grinding path; and a load force and a cutting force parameter value generated when the grinding wheel unit and the workpiece are polished; wherein the work surface of the surface grinder When the number of the workpieces is plural, the intelligent processing control system further includes an image sensing unit, which is mounted on the surface grinder At any predetermined position of the machine, and coupled to the controller of the electronic control device and electrically connected, the image sensing unit is used for photographing the grinding wheel unit and the workpieces. And the camera obtains the parameter information and feeds back to the controller of the electronic control device for image operation processing and transmission, and the smart driver is used to receive the instruction transmitted by the controller and the smart encoder to assist the workbench. The optimal polishing path is generated by performing a travel distance when moving along the X-axis (left and right); wherein the controller of the electronic control device is coupled with an external cloud server for the user to operate on a mobile device, the action The device has a manipulation interface that provides a setting for controlling the movement of the table of the surface grinder and a setting of the rotation rate of the grinding unit by the user operation; and setting the feed amount of the workpiece by the grinding wheel unit And displaying, in the screen of the manipulation interface, a booting instruction for the smart commutation of the processing program for the user to perform the optimal grinding path; The load force and the cutting force parameter value generated when the grinding wheel unit and the workpiece are polished; wherein the mobile device is selected from any one of a smart phone, a tablet computer, a personal computer or a PDA; The mobile device control interface is selected from the APP application, which includes one of Microsoft operating system (Microsoft Windows), Android operating system (Android) and Apple operating system (iOS). The main function is to provide the user with touch control. Interface operation and setting function.
本創作之主要目的係在於:提供一種於進行加工時能達到自動化偵測到各種工件物整體外觀輪廓而進行磨削效果,進而縮短該平面磨床機之工作台進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路 徑;以縮短研磨行程距離而提升工作效率之自動化偵測磨削之智慧型磨床設備者。 The main purpose of this creation is to provide a grinding effect that can automatically detect the overall appearance of various workpieces during machining, and then shorten the work of the surface grinder to move along the X-axis (left and right). The distance traveled to produce an optimal grinding path Diameter; intelligent grinding machine for automatic detection and grinding with improved grinding stroke distance and improved work efficiency.
由於本創作之自動化偵測磨削之智慧型磨床設備,其功效在於:將該工件物安裝於該平面磨床機之工作台上,透過該智慧驅動器用以接收該控制器與該智慧編碼器所傳遞的指令,而驅動該平面磨床機整體運作,令該平面磨床機之工作台沿X軸(左右)移動時的行程距離而產生出一標準研磨路徑以供該砂輪單元達到研磨作業,甚至,搭配該影像感測單元用以對該砂輪單元與該些工件物間研磨時而進行攝影,並將攝影獲得其參數資訊回饋至該電控裝置之控制器內進行影像運算處理,其主要透過該砂輪單元與該工件物間於進行研磨時所產生的負載力及切削力參數的運用,當該砂輪單元對該工件物進行平面研磨加工時所產生的負載力及切削力參數至一預定參數時,則自動開始執行該智慧型加工控制系統之智慧編碼器所編輯的加工順序或參數設定程式,藉以縮短該平面磨床機之工作台進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑以供該砂輪單元達到研磨作業,以縮短研磨行程距離而提升工作效率。 The function of the intelligent grinding machine for automatic detection and grinding of the present invention is that the workpiece is mounted on a workbench of the surface grinder, and the intelligent driver is used to receive the controller and the smart encoder. Passing the command to drive the overall operation of the surface grinder to produce a standard grinding path for the grinding wheel unit to reach the grinding distance when the table of the surface grinder moves along the X-axis (left and right), even The image sensing unit is used for photographing the grinding wheel unit and the workpieces, and the camera obtains the parameter information and feeds back the information to the controller of the electronic control device for image processing. The load force and the cutting force parameter generated between the grinding wheel unit and the workpiece during the grinding, when the grinding wheel unit performs the surface grinding process on the workpiece and the cutting force force and the cutting force parameter to a predetermined parameter , automatically start the processing sequence or parameter setting program edited by the smart encoder of the intelligent machining control system, thereby shortening Table surface grinder machine for the X-axis (left-right) movement of travel distance produces an optimal path for the grinding wheel reaches the grinding operation unit to shorten the travel distance grinding enhance efficiency.
1‧‧‧平面磨床機 1‧‧‧ surface grinder
11‧‧‧基座單元 11‧‧‧Base unit
12‧‧‧工作台 12‧‧‧Workbench
13‧‧‧磨削單元 13‧‧‧ grinding unit
131‧‧‧主軸座 131‧‧‧Spindle base
1311‧‧‧砂輪組設端 1311‧‧‧ grinding wheel set
1312‧‧‧主軸馬達 1312‧‧‧Spindle motor
2‧‧‧電控裝置 2‧‧‧Electric control device
21‧‧‧控制器 21‧‧‧ Controller
3‧‧‧砂輪單元 3‧‧‧ grinding wheel unit
4‧‧‧智慧型加工控制系統 4‧‧‧Smart Processing Control System
41‧‧‧智慧編碼器 41‧‧‧Smart Encoder
42‧‧‧智慧驅動器 42‧‧‧Smart Driver
43‧‧‧研磨檢知單元 43‧‧‧grinding detection unit
44‧‧‧碰撞偵測單元 44‧‧‧ Collision detection unit
45‧‧‧動平衡校正單元 45‧‧‧Dynamic balance correction unit
46‧‧‧砂輪壽命檢知單元 46‧‧‧Wheel life detection unit
47‧‧‧影像感測單元 47‧‧‧Image sensing unit
5‧‧‧操控裝置 5‧‧‧Control device
50‧‧‧連接桿 50‧‧‧ Connecting rod
51‧‧‧操控介面 51‧‧‧Control interface
511‧‧‧智慧換向 511‧‧‧Smart reversal
6‧‧‧行動裝置 6‧‧‧Mobile devices
61‧‧‧操控介面 61‧‧‧Control interface
611‧‧‧智慧換向 611‧‧‧Smart reversal
P1‧‧‧標準研磨路徑 P1‧‧‧ standard grinding path
P2‧‧‧最佳研磨路徑 P2‧‧‧Best grinding path
W‧‧‧工件物 W‧‧‧Workpieces
7‧‧‧磨床機 7‧‧‧ Grinder Machine
71‧‧‧底座 71‧‧‧Base
711‧‧‧鞍座 711‧‧‧ saddle
712‧‧‧立柱 712‧‧‧ column
713‧‧‧主軸頭座 713‧‧‧Spindle head
714‧‧‧砂輪 714‧‧‧ grinding wheel
72‧‧‧工作台 72‧‧‧Workbench
73‧‧‧操作面板 73‧‧‧Operator panel
731‧‧‧工作模組選擇鈕 731‧‧‧Working module selection button
74‧‧‧前後行程設定機構 74‧‧‧ Before and after stroke setting mechanism
W‧‧‧工件物 W‧‧‧Workpieces
P1‧‧‧標準研磨路徑 P1‧‧‧ standard grinding path
第1圖係本創作較佳實施例所提供平面磨床機之立體示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a surface grinder provided in the preferred embodiment of the present invention.
第2圖係本創作較佳實施例所提供平面磨床機之前視示意圖。 Figure 2 is a front elevational view of the surface grinder provided in the preferred embodiment of the present invention.
第3圖係本創作智慧型磨床設備之第一結構方塊示意圖(一)。 Figure 3 is a block diagram of the first structure of the intelligent grinding machine of the present invention (1).
第4圖係本創作智慧型磨床設備之第一結構方塊示意圖(二)。 Figure 4 is a block diagram of the first structure of the intelligent grinding machine of this creation (2).
第5圖係本創作第3、4圖對工件物進行磨削加工之標準研磨路徑示意圖。 Figure 5 is a schematic diagram of the standard grinding path for grinding workpieces in Figures 3 and 4 of this creation.
第6圖係本創作第3、4圖對工件物進行磨削加工之最佳研磨路徑示意圖。 Figure 6 is a schematic diagram of the best grinding path for the grinding of the workpiece in Figures 3 and 4 of this creation.
第7圖係本創作智慧型磨床設備之第二結構方塊示意圖(一)。 Figure 7 is a block diagram of the second structure of the intelligent grinding machine of the present invention (1).
第8圖係本創作智慧型磨床設備之第二結構方塊示意圖(二)。 Figure 8 is a block diagram of the second structure of the intelligent grinding machine of the present invention (2).
第9圖係本創作第7、8圖對工件物進行磨削加工之標準研磨路徑示意圖。 Figure 9 is a schematic diagram of the standard grinding path for grinding workpieces in Figures 7 and 8 of this creation.
第10圖係本創作第7、8圖對工件物進行磨削加工之最佳研磨路徑示意圖。 Figure 10 is a schematic diagram of the best grinding path for grinding workpieces in Figures 7 and 8 of this creation.
第11圖係習知結構之立體示意圖。 Figure 11 is a perspective view of a conventional structure.
第12圖係習知結構之加工方法示意圖。 Figure 12 is a schematic view of a processing method of a conventional structure.
首先,請參閱第1圖至第6圖所示,為本創作之「自動化偵測磨削之智慧型磨床設備」之第一結構型態說明;其用於加工至少一工件物W,係包括:一平面磨床機1、一電控裝置2、一砂輪單元3及一智慧型加工控制系統4;其中:該平面磨床機1,包含有一基座單元11;一工作台12,係設置於該基座單元11上方處,該工作台12係沿X軸(左右)移動且用於載置該工件物W;一磨削單元13,具有一主軸座131,係設置於該平面磨床機1其中任一預定位置處,該主軸座131前端係延伸出一砂輪組設端1311;而該主軸座131後端部則設有一主軸馬達1312,其透過該主軸馬達1312運轉而帶動該砂輪組設端1311呈360度旋轉狀態;由 於該平面磨床機1並非本創作重點,故以簡單敘述說明;而該平面磨床機1係選自各種NC平面磨床或自動平面磨床其中任一者,例如:鞍座移動式平面磨床、動柱式平面磨床、二軸式平面磨床、三軸式平面磨床…等;該電控裝置2,係設置於該平面磨床機1其中任一預定位置處,該電控裝置2內係設有一控制器21,該控制器21其用以控制該平面磨床機1其整體運作;該砂輪單元3,係組裝於該平面磨床機1之磨削單元13的主軸座131所設的砂輪組設端1311處,其透過該磨削單元13之主軸座131整體運作而帶動該砂輪單元3呈轉動狀態,進而對該工件物W進行研磨作業;及該智慧型加工控制系統4,係設於該平面磨床機1其中任一預定位置處,並與該電控裝置2之控制器21耦接且作電性連結,該智慧型加工控制系統4具有一智慧編碼器41以及一智慧驅動器42;其中:該智慧編碼器41,係設置於該平面磨床機1其中任一預定位置處,其耦接於該磨削單元13之主軸馬達1312且作電性連結,而與該砂輪單元3呈同步轉動狀態;該智慧編碼器41用以編輯該智慧型加工控制系統4整體的加工順序或參數設定程式;以及該智慧驅動器42,係設置於該電控裝置2內,其耦接於該控制器21與該智慧編碼器41間且作電性連結,該智慧驅動器42用以接收該控制器21與該智慧編碼器41所傳遞的指令;藉以執行該控制器21與 該智慧編碼器41所傳遞的指令而控制該平面磨床機1其整體運作;藉由以上結構所述,茲更進一步說明如后:前述該智慧型加工控制系統4更進一步設有一研磨檢知單元43,係設置於該平面磨床機1之磨削單元13處,並耦接於該智慧驅動器42且作電性連結,其透過該智慧驅動器42接收到該智慧編碼器41的參數設定指令而傳遞至該研磨檢知單元43,令該研磨檢知單元43偵測該砂輪單元3於磨削時的負載力參數,若有異常發生時,則主動提示警告或通知修理該砂輪單元3等事項其檢測;前述該智慧型加工控制系統4更進一步設有一碰撞偵測單元44,係設置於該平面磨床機1之磨削單元13處,並耦接於該智慧驅動器42且作電性連結,其透過該智慧驅動器42接收到該智慧編碼器41的參數設定指令而傳遞至該碰撞偵測單元44,令該碰撞偵測單元44時時偵測負載力參數,設定負載力上限參數,防止該砂輪單元3與該工件物W非預期碰撞而造成損害其偵測;前述該智慧型加工控制系統4更進一步設有一動平衡校正單元45,係設置於該平面磨床機1之磨削單元13處,並耦接於該智慧驅動器42且作電性連結,其透過該動平衡校正單元45用以整合該智慧編碼器41與該電控裝置2之控制器21的參數設定資訊,而令該動平衡校正單元45隨時對該磨削單元13與該砂輪單元3進行震動測量與動平線上校正等作業;藉以降低該砂輪單元3之震動,消除該工件物W表面震紋,而提高 磨削品質,所述該動平衡校正單元45係選自一頻率係為3KHz以上之加速規者;其中,該智慧型加工控制系統4更進一步設有一砂輪壽命檢知單元46,係設置於該平面磨床機1之磨削單元13處,並耦接於該智慧驅動器42且作電性連結,其透過該砂輪壽命檢知單元46用以整合該智慧編碼器41的參數設定資訊與該動平衡校正單元45的震動測量資訊,而令該砂輪壽命檢知單元46精確檢知該砂輪單元3需修砂時機與破損檢知等作業,而該砂輪單元3的磨損的形式可分為磨耗平面、磨粒脫落、破碎磨粒、磨屑、黏附、堵塞…等,透過該砂輪壽命檢知單元46能夠精準預測該砂輪單元3其壽命,大大提升生產效率;所述該動平衡校正單元45係選自一頻率係為3KHz以上之加速規者;再者,本創作更進一步包括有一操控裝置5,其通過一連接桿50而固定於該電控裝置2一側處;該操控裝置5具有一操控介面51,係耦接於該電控裝置2之控制器21且作電性連結狀態,其用以提供該使用者操作而控制該平面磨床機1之工作台12移動行程的設定與該磨削單元13其轉動速率值設定;以及該砂輪單元3對該工件物W進給量的設定,並於該操控介面51其畫面中顯示出一供該使用者切換而執行該最佳研磨路徑P2的加工程序之智慧換向511的啟動指令;與顯示該砂輪單元3與該工件物W間於進行研磨時所產生的負載力及切削力參數值(如圖1~3所示); 甚至,該電控裝置2之控制器21係搭配外來的雲端伺服器而供使用者於一行動裝置6進行操作,該行動裝置6係具有一操控介面61,其提供該使用者操作而控制該平面磨床機1之工作台12移動行程的設定與該磨削單元13其轉動速率值設定;以及該砂輪單元3對該工件物W進給量的設定,並於該操控介面61其畫面中顯示出一供該使用者切換而執行該最佳研磨路徑P2的加工程序之智慧換向611的啟動指令;與顯示該砂輪單元3與該工件物W間於進行研磨時所產生的負載力及切削力參數值;其中該行動裝置6係選自為智慧型手機、平板電腦、個人電腦或PDA之任一者;而該行動裝置6之操控介面61係選自APP應用程式,其包括微軟作業系統(Microsoft Windows)、安卓作業系統(Android)及蘋果作業系統(iOS)其中之一者,主要功能在於提供使用者觸控該操控介面61之操作、設定功能(如圖4所示);經由上述而言,不管係以種方式來進行操作,本創作均在於提供一種用於加工該工件物W進行磨削加工作業,其加工方法包括以下步驟:歩驟S1:將該工件物W安裝於該平面磨床機1之工作台12上;歩驟S2:操作該操控裝置5之操控介面51(或者,操作該行動裝置6之操控介面61),並透過該電控裝置2之控制器21而啟動控制該平面磨床機1其用以控制該平面磨床機1其整體運作(或者,透過該行動裝置6之操控介面61而啟動控制該平面磨床機1其用以控制該平面磨床機1其整體運作),例如:該工作台12移動行程的設定與該磨削單元13其 轉動速率值設定;以及該砂輪單元3對該工件物W進給量的設定,藉以進行平面研磨加工程序;歩驟S3:當該砂輪單元3對該工件物W進行表面磨削加工,透過該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一標準研磨路徑P1(如圖5所示);及歩驟S4:最後,選擇開啟該操控裝置5之操控介面51其畫面中的智慧換向511指令(或者,選擇開啟該行動裝置6之操控介面61其畫面中的智慧換向611指令),當該砂輪單元3對該工件物W間於進行平面研磨加工時所產生的負載力及切削力參數至一預定參數時,透過該智慧型加工控制系統4之智慧驅動器42用以接收該電控裝置2之控制器21與該智慧編碼器41所傳遞的指令,則開始自動執行該智慧型加工控制系統4之智慧編碼器41所編輯的加工順序或參數設定程式,藉以縮短該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑P2(如圖6所示),以供該砂輪單元3達到研磨作業,以縮短研磨行程距離而提升工作效率;再者,其中至歩驟S4時,在執行該最佳研磨路徑P2的加工程序過程中,該研磨檢知單元43同步執行該智慧驅動器42所傳遞該智慧編碼器41的參數設定而偵測該砂輪單元3於磨削時的負載力參數,若有異常發生時,則主動提示警告或通知修理該砂輪單元3等事項其檢測步驟;其中至歩驟S4時,在執行該最佳研磨路徑P2的加工程序過程中, 該碰撞偵測單元44同步執行該智慧驅動器42所傳遞該智慧編碼器41的參數設定而時時偵測負載力參數,設定負載力上限參數,防止該砂輪單元3與該工件物W非預期碰撞而造成損害其偵測步驟;其中至歩驟S4時,在執行該最佳研磨路徑P2的加工程序過程中,透過該動平衡校正單元45用以整合該智慧編碼器41與該電控裝置2之控制器21的參數設定資訊,而令該動平衡校正單元45隨時對該磨削單元13與該砂輪單元3進行震動測量與動平線上校正等作業;藉以降低該砂輪單元3震動,消除該工件物W表面震紋,而提高磨削品質;其中至歩驟S4時,在執行該最佳研磨路徑P2的加工程序過程中,透過該砂輪壽命檢知單元46用以整合該智慧編碼器41的參數設定資訊與該動平衡校正單元45的震動測量資訊,令該砂輪壽命檢知單元46精確檢知該砂輪單元3需修砂時機與破損檢知等作業,使該砂輪壽命檢知單元46能夠精準預測該砂輪單元3其壽命,大大提升生產效率;藉此,進而提供一種於進行加工時能達到自動化偵測到該工件物W整體外觀輪廓而進行磨削效果,進而縮短該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑P2;以縮短研磨行程距離而提升工作效率。 First, please refer to the first structural description of the "automatic grinding machine for automatic grinding and grinding" shown in Fig. 1 to Fig. 6, which is used for processing at least one workpiece W, including a surface grinder, an electric control device 2, a grinding wheel unit 3 and a smart machining control system 4; wherein: the surface grinder 1 includes a base unit 11; a work table 12 is disposed thereon Above the base unit 11, the table 12 is moved along the X-axis (left and right) and is used for mounting the workpiece W; a grinding unit 13 having a spindle holder 131 is disposed in the surface grinder 1 At any predetermined position, the front end of the main shaft base 131 extends a grinding wheel assembly end 1311; and the rear end portion of the main shaft base 131 is provided with a spindle motor 1312 that is driven by the spindle motor 1312 to drive the grinding wheel assembly end. 1311 is rotated 360 degrees; The surface grinder 1 is not the focus of this work, so it is described in a brief description; and the surface grinder 1 is selected from any of a variety of NC surface grinders or automatic surface grinders, such as: saddle moving surface grinder, moving column a surface grinder, a two-axis surface grinder, a three-axis surface grinder, etc.; the electric control device 2 is disposed at any predetermined position of the surface grinder 1 , and a controller is disposed in the electric control device 2 21, the controller 21 is used to control the overall operation of the surface grinder 1; the grinding wheel unit 3 is assembled at the grinding wheel assembly end 1311 of the spindle seat 131 of the grinding unit 13 of the surface grinder 1 The grinding wheel unit 3 is rotated by the spindle seat 131 of the grinding unit 13 as a whole to rotate the workpiece W, and the intelligent machining control system 4 is mounted on the surface grinding machine. The intelligent processing control system 4 has a smart encoder 41 and a smart driver 42; wherein: the wisdom is coupled to and electrically coupled to the controller 21 of the electronic control device 2; Encoder 41 It is disposed at any predetermined position of the surface grinder 1 and is coupled to the spindle motor 1312 of the grinding unit 13 and electrically connected to the grinding wheel unit 3 in a synchronous rotation state; the smart encoder 41 a processing sequence or parameter setting program for editing the whole of the intelligent processing control system 4; and the smart driver 42 is disposed in the electronic control device 2, and is coupled between the controller 21 and the smart encoder 41. And electrically connected, the smart driver 42 is configured to receive the instruction transmitted by the controller 21 and the smart encoder 41; thereby executing the controller 21 and The intelligent encoder 41 controls the overall operation of the surface grinder 1; as described in the above structure, the following further description: the intelligent processing control system 4 is further provided with a grinding detection unit. 43 is disposed at the grinding unit 13 of the surface grinder 1 and coupled to the smart driver 42 and electrically connected, and the smart driver 42 receives the parameter setting command of the smart encoder 41 and transmits The polishing detecting unit 43 causes the polishing detecting unit 43 to detect the load force parameter of the grinding wheel unit 3 during grinding, and if an abnormality occurs, the warning or the notification of repairing the grinding wheel unit 3 is actively prompted. The smart processing control system 4 is further provided with a collision detecting unit 44, which is disposed at the grinding unit 13 of the surface grinder 1 and coupled to the smart driver 42 and electrically connected. The smart drive 42 receives the parameter setting command of the smart encoder 41 and transmits the parameter setting command to the collision detecting unit 44, so that the collision detecting unit 44 detects the load force parameter from time to time and sets the load force. The upper limit parameter prevents the grinding wheel unit 3 from colliding with the workpiece W and causing damage to the detection; the intelligent machining control system 4 is further provided with a dynamic balance correcting unit 45, which is disposed on the surface grinder 1 The grinding unit 13 is coupled to the smart driver 42 and electrically connected to the smart balance correcting unit 45 for integrating the parameter setting information of the smart encoder 41 and the controller 21 of the electronic control device 2 And the dynamic balance correcting unit 45 performs the vibration measurement and the smoothing line correction on the grinding unit 13 and the grinding wheel unit 3 at any time; thereby reducing the vibration of the grinding wheel unit 3 and eliminating the surface damage of the workpiece W. And improve For the grinding quality, the dynamic balance correcting unit 45 is selected from an acceleration gauge having a frequency system of 3 kHz or more; wherein the intelligent machining control system 4 is further provided with a grinding wheel life detecting unit 46, which is disposed on the The grinding unit 13 of the surface grinder 1 is coupled to the smart driver 42 and electrically connected to the grinding wheel life detecting unit 46 for integrating the parameter setting information of the smart encoder 41 and the dynamic balance. Correcting the vibration measurement information of the unit 45, and causing the grinding wheel life detecting unit 46 to accurately detect that the grinding wheel unit 3 requires sanding timing and damage detection, and the wear form of the grinding wheel unit 3 can be divided into a wear plane, The grinding wheel falling off, the crushing abrasive particles, the grinding debris, the adhesion, the clogging, etc., can accurately predict the life of the grinding wheel unit 3 through the grinding wheel life detecting unit 46, and greatly improve the production efficiency; the dynamic balance correcting unit 45 selects Further, the present invention further includes an operating device 5 which is fixed to one side of the electronic control device 2 via a connecting rod 50; the operating device 5 A control interface 51 is coupled to the controller 21 of the electronic control device 2 and electrically connected to provide a setting for controlling the movement of the table 12 of the surface grinder 1 by the user operation. Setting the rotation rate value of the grinding unit 13; and setting the feed amount of the workpiece W by the grinding wheel unit 3, and displaying in the screen of the manipulation interface 51 a switch for the user to perform the optimal grinding path The startup command of the smart commutation 511 of the processing program of P2; and the load force and the cutting force parameter value generated when the grinding wheel unit 3 and the workpiece W are polished (as shown in FIGS. 1 to 3); Even the controller 21 of the electronic control device 2 is equipped with an external cloud server for the user to operate on a mobile device 6, the mobile device 6 having a manipulation interface 61 that provides the user operation to control the The setting of the moving stroke of the table 12 of the surface grinder 1 and the setting of the rotation rate value of the grinding unit 13; and the setting of the feeding amount of the workpiece W by the grinding wheel unit 3, and displaying in the screen of the manipulation interface 61 a start command for the smart commutation 611 of the machining program for executing the optimum grinding path P2 for switching by the user; and displaying the load force and cutting generated when the grinding wheel unit 3 and the workpiece W are polished. a force parameter value; wherein the mobile device 6 is selected from any one of a smart phone, a tablet computer, a personal computer, or a PDA; and the manipulation interface 61 of the mobile device 6 is selected from an APP application, which includes a Microsoft operating system. (Microsoft Windows), Android operating system (Android) and Apple operating system (iOS), the main function is to provide users with the operation and setting functions of the control interface 61 (as shown in Figure 4). Through the above, regardless of the operation in a manner, the present invention provides a grinding operation for processing the workpiece W, and the processing method includes the following steps: Step S1: mounting the workpiece W On the table 12 of the surface grinder 1; step S2: operating the control interface 51 of the control device 5 (or operating the manipulation interface 61 of the mobile device 6), and passing through the controller 21 of the electronic control device 2 And controlling the surface grinder 1 to control the overall operation of the surface grinder 1 (or, through the manipulation interface 61 of the mobile device 6, to initiate control of the surface grinder 1 for controlling the surface grinder 1 Overall operation), for example: setting of the movement stroke of the table 12 and the grinding unit 13 Setting the rotation rate value; and setting the feed amount of the workpiece W by the grinding wheel unit 3, thereby performing a plane grinding processing procedure; Step S3: when the grinding wheel unit 3 performs surface grinding processing on the workpiece W, The table 12 of the surface grinder 1 performs a standard grinding path P1 (as shown in FIG. 5) when the X-axis (left and right) moves, and the step S4: Finally, the opening of the operating device 5 is selected. The smart interface 511 command in the screen of the manipulation interface 51 (or the selection of the smart commutation 611 command in the screen of the manipulation interface 61 of the mobile device 6 is selected), and the grinding wheel unit 3 performs the plane between the workpieces W. When the load force and the cutting force parameter generated during the grinding process are to a predetermined parameter, the smart driver 42 of the smart machining control system 4 receives the controller 21 of the electronic control device 2 and the smart encoder 41. The instruction starts automatically executing the machining sequence or parameter setting program edited by the smart encoder 41 of the intelligent machining control system 4, thereby shortening the movement of the table 12 of the surface grinder 1 along the X-axis (left and right). An optimal grinding path P2 (shown in FIG. 6) is generated for the grinding wheel unit 3 to achieve a grinding operation to shorten the grinding stroke distance and improve working efficiency; further, wherein, at step S4, During the processing of the optimal polishing path P2, the polishing detecting unit 43 synchronously executes the parameter setting of the smart encoder 41 transmitted by the smart driver 42 to detect the load force of the grinding wheel unit 3 during grinding. The parameter, if an abnormality occurs, actively prompting a warning or notifying the repairing step of the grinding wheel unit 3, etc.; wherein, in step S4, during the processing procedure of executing the optimal grinding path P2, The collision detecting unit 44 synchronously executes the parameter setting of the smart encoder 41 transmitted by the smart driver 42 to detect the load force parameter from time to time, and sets the load force upper limit parameter to prevent the grinding wheel unit 3 from colliding with the workpiece W unexpectedly. And causing damage to the detecting step; wherein, in step S4, during the processing of the optimal grinding path P2, the dynamic balance correcting unit 45 is used to integrate the smart encoder 41 and the electronic control device 2 The parameter setting information of the controller 21 causes the dynamic balance correcting unit 45 to perform vibration measurement and leveling correction on the grinding unit 13 and the grinding wheel unit 3 at any time; thereby reducing the vibration of the grinding wheel unit 3, eliminating the The surface of the workpiece W is shattered to improve the grinding quality. When the process SQ4 is executed, the grinding wheel life detecting unit 46 is used to integrate the smart encoder 41 during the processing of the optimal grinding path P2. The parameter setting information and the vibration measurement information of the dynamic balance correcting unit 45 enable the grinding wheel life detecting unit 46 to accurately detect the sanding timing and the damage detection operation of the grinding wheel unit 3, The grinding wheel life detecting unit 46 can accurately predict the life of the grinding wheel unit 3 and greatly improve the production efficiency; thereby providing a grinding effect that can automatically detect the overall appearance contour of the workpiece W during processing. Further, the stroke distance when the table 12 of the surface grinder 1 is moved along the X-axis (left and right) is shortened to generate an optimum polishing path P2; and the polishing stroke distance is shortened to improve the working efficiency.
續,請參閱第7圖至第12圖所示,並輔以參閱第1圖及第2圖,為本創作「自動化偵測磨削之智慧型磨床設備」之第二結構型態說明,其用於同時加工複數個工件物W,係包括:一平面磨床機1、一電控裝置2、一 砂輪單元3及一智慧型加工控制系統4;而該平面磨床機1之基座單元11、工作台12、磨削單元13的主軸座131、砂輪組設端1311及主軸馬達1312其各個整體結構已於前述敘明,故不再贅述;而該電控裝置2之控制器21、該砂輪單元3與該智慧型加工控制系統4之智慧編碼器41、智慧驅動器42、研磨檢知單元43、碰撞偵測單元44、動平衡校正單元45及砂輪壽命檢知單元46其各個整體結構已於前述敘明,故不再贅述;甚至,更進一步增設有一操控裝置5進行操作(如圖7所示);或者,該電控裝置2之控制器21係搭配外來的雲端伺服器而供使用者於一行動裝置6進行操作(如圖8所示),而該操控裝置5與該行動裝置6其各個整體結構已於前述敘明,也故不再贅述;其中該平面磨床機1之工作台12所載置該工件物W其數量為複數個時,該智慧型加工控制系統4則更進一步包括有一影像感測單元47,係設於該平面磨床機1其中任一預定位置處,並耦接於該電控裝置2之控制器21且作電性連結,其透過該影像感測單元47用以對該砂輪單元3與該些工件物W間研磨時而進行攝影,並將攝影獲得其參數資訊回饋至該電控裝置2之控制器21內進行影像運算處理與傳遞,而透過該智慧驅動器42用以接收該控制器21與該智慧編碼器41所傳遞的指令,藉以輔助該工作台12進行沿X軸(左右)移動時的行程距離而產生出前述最佳研磨路徑P2者;所述該影像感測單元47為感光耦合元件(Charge Coupled Device,CCD); 經由上述而言,不管係以種方式來進行操作,本創作均在於提供一種用於加工該些工件物W進行磨削加工作業,其加工方法包括以下步驟:歩驟S1:將該些工件物W安裝於該平面磨床機1之工作台12上;歩驟S2:操作該操控裝置5之操控介面51(或者,操作該行動裝置6之操控介面61),並透過該電控裝置2之控制器21而啟動控制該平面磨床機1其用以控制該平面磨床機1其整體運作(或者,透過該行動裝置6之操控介面61而啟動控制該平面磨床機1其用以控制該平面磨床機1其整體運作),例如:該工作台12移動行程的設定與該磨削單元13其轉動速率值設定;以及該砂輪單元3對該工件物W進給量的設定,藉以進行平面研磨加工程序;歩驟S3:當該砂輪單元3對該些工件物W進行表面磨削加工,透過該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一標準研磨路徑P1(如圖9所示);及歩驟S4:最後,選擇開啟該操控裝置5之操控介面51其畫面中的智慧換向511指令(或者,選擇開啟該行動裝置6之操控介面61其畫面中的智慧換向611指令),搭配該影像感測單元47用以對該砂輪單元3與該些工件物W間研磨時而進行攝影,並將攝影獲得其參數資訊回饋至該電控裝置2之控制器21內進行影像運算處理,當該砂輪單元3對該些工件物W間於進行平面研磨加工時所產生的負載力及切削力參數至一預定參數時,透過該智慧型加工控制系統4之智慧驅動器42用以接收該電控 裝置2之控制器21與該智慧編碼器41所傳遞的指令,則開始自動執行該智慧型加工控制系統4之智慧編碼器41所編輯的加工順序或參數設定程式,而透過該智慧驅動器42用以接收該控制器21與該智慧編碼器41所傳遞的指令,藉以縮短該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑P2(如圖10所示)以供該砂輪單元3達到研磨作業,以縮短研磨行程距離而提升工作效率;藉此,進而提供一種於進行加工時能達到自動化偵測到該些工件物W整體外觀輪廓而進行磨削效果,進而縮短該平面磨床機1之工作台12進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑P2;以縮短研磨行程距離而提升工作效率。 Continued, please refer to Figure 7 to Figure 12, with reference to Figure 1 and Figure 2, which is the second structural description of the "Smart Grinding Machine for Automatic Detection and Grinding". For processing a plurality of workpieces W at the same time, comprising: a surface grinder, an electric control device 2, a The grinding wheel unit 3 and a smart machining control system 4; and the overall structure of the base unit 11, the table 12, the spindle seat 131 of the grinding unit 13, the grinding wheel assembly end 1311 and the spindle motor 1312 of the surface grinder 1 The controller 21 of the electronic control device 2, the grinding wheel unit 3, the smart encoder 41 of the intelligent machining control system 4, the smart drive 42, the grinding detection unit 43, The overall structure of the collision detecting unit 44, the dynamic balance correcting unit 45, and the grinding wheel life detecting unit 46 has been described above, and therefore will not be described again; even, a control device 5 is further added for operation (as shown in FIG. 7). Or the controller 21 of the electronic control device 2 is equipped with an external cloud server for the user to operate on a mobile device 6 (as shown in FIG. 8), and the control device 5 and the mobile device 6 The various overall structures have been described above, and therefore will not be described again; wherein the intelligent machining control system 4 further includes when the number of the workpieces W is carried in the table 12 of the surface grinder 1 An image sensing unit 47, is disposed at any predetermined position of the surface grinder 1 and is coupled to the controller 21 of the electronic control device 2 and electrically connected to the grinding wheel unit through the image sensing unit 47. 3, when the workpiece W is polished, the image is taken, and the parameter information obtained by the camera is fed back to the controller 21 of the electronic control device 2 for image processing and transmission, and the smart driver 42 is used to receive the image. The controller 21 and the command transmitted by the smart encoder 41 assist the worktable 12 to generate the optimal polishing path P2 by performing the travel distance when moving along the X-axis (left and right); the image sensing unit 47 is a photosensitive coupled device (CCD); Through the above, regardless of the operation in a manner, the present invention provides a grinding operation for processing the workpieces, and the processing method includes the following steps: Step S1: the workpieces W is mounted on the worktable 12 of the surface grinder 1; step S2: operating the control interface 51 of the control device 5 (or operating the control interface 61 of the mobile device 6) and controlling through the electronic control device 2 The surface of the surface grinder 1 is controlled to control the overall operation of the surface grinder 1 (or through the manipulation interface 61 of the mobile device 6 to control the surface grinder 1 for controlling the surface grinder 1 for its overall operation), for example, the setting of the movement stroke of the table 12 and the setting of the rotation rate value of the grinding unit 13; and the setting of the feeding amount of the workpiece W by the grinding wheel unit 3, thereby performing a plane grinding processing program Step S3: When the grinding wheel unit 3 performs surface grinding processing on the workpieces W, a standard grinding is generated by the travel distance of the table 12 of the surface grinder 1 moving along the X-axis (left and right). road P1 (shown in FIG. 9); and step S4: Finally, the smart switch 511 command in the screen of the control interface 51 of the control device 5 is selected (or the screen of the control interface 61 of the mobile device 6 is selected to be turned on) The smart switching 611 command is used to photograph the grinding wheel unit 3 and the workpiece W, and the camera obtains its parameter information and feeds back to the electronic control device 2 The controller 21 performs image calculation processing, and when the grinding wheel unit 3 loads the load force and the cutting force parameter generated by the surface grinding process to a predetermined parameter, the intelligent machining control system passes through the intelligent machining control system. 4 smart driver 42 is used to receive the electronic control The controller 21 of the device 2 and the command transmitted by the smart encoder 41 start to automatically execute the processing sequence or parameter setting program edited by the smart encoder 41 of the intelligent machining control system 4, and the smart driver 42 is used. Receiving the command transmitted by the controller 21 and the smart encoder 41, thereby shortening the travel distance when the table 12 of the surface grinder 1 moves along the X-axis (left and right) to generate an optimal grinding path P2 ( As shown in FIG. 10), the grinding wheel unit 3 is subjected to a grinding operation to shorten the grinding stroke distance to improve work efficiency; thereby providing an automatic detection of the overall appearance of the workpiece W during processing. The grinding effect is further improved, and the stroke distance when the table 12 of the surface grinder 1 is moved along the X-axis (left and right) is shortened to generate an optimum polishing path P2; and the working distance is improved by shortening the polishing stroke distance.
藉由以上結構所述,本創作所達到之功效目的如下:將該工件物W安裝於該平面磨床機1之工作台12上,透過該智慧型加工控制系統4之智慧驅動器42用以接收該電控裝置2之控制器21與該智慧編碼器41所傳遞的指令,而驅動該平面磨床機1整體運作,令該平面磨床機1之工作台12沿X軸(左右)移動時的行程距離而產生出一標準研磨路徑P1以供該砂輪單元3達到研磨作業,其主要透過該砂輪單元3與該工件物W間於進行研磨時所產生的負載力及切削力參數的運用,當該砂輪單元3對該工件物W進行平面研磨加工時所產生的負載力及切削力參數至一預定參數時,則自動開始執行該智慧型加工控制系統4之智慧編碼器41所編輯的加工順序或參數設定程式,藉以縮短該平面磨床機1之 工作台12進行沿X軸(左右)移動時的行程距離而產生出一最佳研磨路徑P2以供該砂輪單元3達到研磨作業,以縮短研磨行程距離而提升工作效率。 According to the above structure, the purpose of the present invention is as follows: the workpiece W is mounted on the table 12 of the surface grinder 1 through the smart driver 42 of the intelligent processing control system 4 for receiving the The controller 21 of the electric control device 2 and the command transmitted by the smart encoder 41 drive the surface grinder 1 to operate integrally, and the travel distance of the table 12 of the surface grinder 1 along the X axis (left and right) And a standard grinding path P1 is generated for the grinding wheel unit 3 to achieve the grinding operation, which mainly passes the load force and the cutting force parameter generated during the grinding between the grinding wheel unit 3 and the workpiece W, when the grinding wheel is used When the load force and the cutting force parameter generated by the unit 3 when the workpiece W is planarly polished to a predetermined parameter, the processing sequence or parameter edited by the smart encoder 41 of the intelligent machining control system 4 is automatically started. Set up a program to shorten the surface grinder 1 The table 12 performs a stroke distance when moving along the X-axis (left and right) to generate an optimum grinding path P2 for the grinding wheel unit 3 to reach the grinding operation, thereby shortening the grinding stroke distance and improving the working efficiency.
綜合以上所述,一種自動化偵測磨削之智慧型磨床設備又未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。需陳明者,以上所述乃是本創作之具體實施例及所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。 In summary, an intelligent grinding machine for automatic detection and grinding has not been seen in various books or publicly used. It is in line with the requirements of the new patent application, and it is requested to express the patent as soon as possible. To be clear, the above is the specific embodiment of the creation and the technical principles applied. If the changes made according to the concept of this creation, the functional role produced by it does not exceed the spirit of the manual and the drawings. At the time, it should be combined with Chen Ming within the scope of this creation.
1‧‧‧平面磨床機 1‧‧‧ surface grinder
13‧‧‧磨削單元 13‧‧‧ grinding unit
131‧‧‧主軸座 131‧‧‧Spindle base
1311‧‧‧砂輪組設端 1311‧‧‧ grinding wheel set
1312‧‧‧主軸馬達 1312‧‧‧Spindle motor
2‧‧‧電控裝置 2‧‧‧Electric control device
21‧‧‧控制器 21‧‧‧ Controller
3‧‧‧砂輪單元 3‧‧‧ grinding wheel unit
4‧‧‧智慧型加工控制系統 4‧‧‧Smart Processing Control System
41‧‧‧智慧編碼器 41‧‧‧Smart Encoder
42‧‧‧智慧驅動器 42‧‧‧Smart Driver
43‧‧‧研磨檢知單元 43‧‧‧grinding detection unit
44‧‧‧碰撞偵測單元 44‧‧‧ Collision detection unit
45‧‧‧動平衡校正單元 45‧‧‧Dynamic balance correction unit
46‧‧‧砂輪壽命檢知單元 46‧‧‧Wheel life detection unit
5‧‧‧操控裝置 5‧‧‧Control device
51‧‧‧操控介面 51‧‧‧Control interface
511‧‧‧智慧換向 511‧‧‧Smart reversal
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106207458U TWM549137U (en) | 2017-05-25 | 2017-05-25 | Smart grinding machine equipment automatically detecting grinding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106207458U TWM549137U (en) | 2017-05-25 | 2017-05-25 | Smart grinding machine equipment automatically detecting grinding |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM549137U true TWM549137U (en) | 2017-09-21 |
Family
ID=60765216
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW106207458U TWM549137U (en) | 2017-05-25 | 2017-05-25 | Smart grinding machine equipment automatically detecting grinding |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM549137U (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI624741B (en) * | 2017-05-25 | 2018-05-21 | 福裕事業股份有限公司 | Automatic detection grinding of the intelligent grinder equipment |
CN108436641A (en) * | 2018-05-30 | 2018-08-24 | 苏州阜丰实业有限公司 | A kind of processing of casting cross grinding and flatness detect all-in-one machine |
TWI673139B (en) * | 2018-09-07 | 2019-10-01 | 福裕事業股份有限公司 | Automatic detection intelligent of repair wheel method |
CN111069979A (en) * | 2018-10-19 | 2020-04-28 | 褔裕事业股份有限公司 | Method for automatically detecting and intelligently repairing sand |
-
2017
- 2017-05-25 TW TW106207458U patent/TWM549137U/en unknown
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI624741B (en) * | 2017-05-25 | 2018-05-21 | 福裕事業股份有限公司 | Automatic detection grinding of the intelligent grinder equipment |
CN108436641A (en) * | 2018-05-30 | 2018-08-24 | 苏州阜丰实业有限公司 | A kind of processing of casting cross grinding and flatness detect all-in-one machine |
TWI673139B (en) * | 2018-09-07 | 2019-10-01 | 福裕事業股份有限公司 | Automatic detection intelligent of repair wheel method |
CN111069979A (en) * | 2018-10-19 | 2020-04-28 | 褔裕事业股份有限公司 | Method for automatically detecting and intelligently repairing sand |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWM549137U (en) | Smart grinding machine equipment automatically detecting grinding | |
CN103481123B (en) | A kind of wire drawing die automatic ultrasonic shaping processing machine and processing method | |
TWI624741B (en) | Automatic detection grinding of the intelligent grinder equipment | |
CN106378668B (en) | A kind of control method of five axis double-ended grinding machine | |
TWI485033B (en) | Machine tool control system | |
CN106363475B (en) | A kind of efficient double-ended grinding machine and its control method | |
US10259093B2 (en) | Smart grinding machine that detects grinding process automatically | |
CN103894930B (en) | A kind of shaping and reconditioning special equipment of emery wheel | |
CN109129067B (en) | Intelligent grinding machine equipment capable of automatically detecting grinding | |
CN204657587U (en) | A kind of edge milling machines | |
JP5440154B2 (en) | Grinding program, automatic grinding program and cylindrical grinder | |
JP3806408B2 (en) | Honing machine and honing method | |
JP4469707B2 (en) | Method of dressing a grinding wheel using a grinding wheel forming apparatus of a surface grinder | |
JP4462731B2 (en) | Upper and lower dressing method of grinding wheel and grinding apparatus | |
CN102626869A (en) | X-axis, Y-axis and Z-axis post-position mechanism of flat lathe bed numerical control lathing milling composite machine tool | |
CN203092255U (en) | Automatic tool-adjusting numerical-control engraving and milling machine | |
CN2666603Y (en) | Semiautomatic ultrasound wave grinding polisher | |
CN110936163A (en) | Cogging method for machining gear by numerical control machine tool | |
JP5010421B2 (en) | Centerless grinding method and centerless grinding apparatus for workpiece outer diameter surface and flat surface | |
JP2021168031A (en) | Method of machining and machine tool | |
WO2023063166A1 (en) | Grinding device | |
CN204123212U (en) | A kind of milling cutter grinding machine automatically | |
CN204913537U (en) | Pressure arm shaping numerically control grinder | |
CN205254785U (en) | Servo lead screw feed cutting mechanism | |
CN107520618A (en) | Steel construction joint ball Five-axis NC Machining Center and its method of work |