Automatic mounting equipment for lamps
Technical Field
The invention relates to the technical field of decoration automation, in particular to automatic lamp installation equipment.
Background
When the existing lamp is installed, people usually need to punch holes and install wiring, arms feel sore due to long-time installation of people, potential safety hazards exist when people often step on a ladder to work, and the efficiency of manual installation is very low, so that equipment capable of installing the lamp in a full-automatic mode is urgently needed.
Disclosure of Invention
Aiming at the problems, the invention provides automatic lamp installation equipment, wherein four first motors of a base walking part drive four wheels to drive a machine to reach a specified working position, two first hydraulic cylinders, two second hydraulic cylinders, a second motor and two first steering engines work in a coordinated mode to adjust the height and the position of a lower sliding plate, and a lamp to be installed is placed on an upper sliding plate.
The technical scheme adopted by the invention is as follows: the automatic lamp mounting equipment comprises a base walking part, punching mounting parts, wire clamping parts and welding parts, wherein connecting seats of the two punching mounting parts are fixedly mounted on the left side and the right side right above a bottom plate of the base walking part respectively; the bottoms of the second steering engines of the four wire clamping parts are respectively and fixedly arranged at four corners right above the upper sliding plate of the base walking part; the second connecting seats of the two welding parts are respectively and fixedly arranged at the central positions of the left side and the right side right above the sliding plate;
the base walking part comprises a bottom plate, four wheels, four first motors, a second motor, a hinged support, two first steering engines, two first telescopic rods, two first hydraulic cylinders, an upper sliding plate, a lower sliding plate and two second hydraulic cylinders, wherein the bottom plate is a rectangular plate with grooves at four corners of the bottom; the circle center positions of the four wheels are respectively and fixedly connected with the connecting shafts in the grooves at the four corners of the bottom plate; the four first motors are horizontally arranged, and motor shafts of the four first motors are respectively and fixedly connected with the connecting shafts in the grooves at the four corners of the bottom plate; the second motor is vertically and upwards arranged, and the bottom of the second motor is fixedly arranged at the central position right above the bottom plate; the bottom of the hinged support is fixedly connected with a motor shaft of a second motor; the two first steering gears are horizontally arranged, and steering gear shafts of the two first steering gears are respectively and fixedly connected with a rotating shaft at a notch at the upper end of the hinged support; the bottoms of the telescopic sleeves of the two first telescopic rods are respectively and fixedly connected with a rotating shaft at the notch of the hinged support, and the end parts of piston rods of the two first telescopic rods are respectively and fixedly connected with the left side and the right side under the lower sliding plate; the rear ends of the cylinder bodies of the two first hydraulic cylinders are respectively and fixedly connected with a baffle plate on the bottom of the telescopic sleeve of the first telescopic rod, and the end parts of the piston rods of the two first hydraulic cylinders are respectively and fixedly connected with a baffle plate on the top of the telescopic rod of the first telescopic rod; the sliding blocks of the upper sliding plate are respectively connected with the grooves of the lower sliding plate in a sliding manner; the rear ends of the cylinder bodies of the two second hydraulic cylinders are respectively and fixedly connected with the baffles at the left side and the right side of the lower sliding plate, and the end parts of the piston rods of the two second hydraulic cylinders are respectively and fixedly connected with the baffles at the left side and the right side of the upper sliding plate;
the punching mounting part comprises a first connecting seat, a third hydraulic cylinder, a second telescopic rod, a fourth hydraulic cylinder, a multifunctional electric tool conversion box and a drilling mounting head, wherein the first connecting seat is a rectangular plate with a groove at the top end; the bottom end of the telescopic sleeve of the second telescopic rod is rotatably connected with the connecting shaft at the notch of the connecting seat, and the top of the telescopic rod is fixedly connected with the central position of the bottom of the multifunctional electric tool conversion box; the rear end of the cylinder body of the third hydraulic cylinder is rotatably connected with a hinge support on the connecting seat, and the end part of a piston rod of the third hydraulic cylinder is fixedly connected with a baffle on the top end of a telescopic rod of the second telescopic rod; the drilling mounting head is fixedly mounted at the central position right above the multifunctional electric tool conversion box;
the wire clamping part comprises a second steering engine, a long arm, a third steering engine, a fifth hydraulic cylinder, a hydraulic cylinder connecting plate, a supporting frame, two first movable arms, two second movable arms, a support connecting plate, two first cameras, a notch in the middle of the long arm and a notch in the top of the long arm, the second steering engine is a steering engine with a rectangular bottom end, and a hinged support is fixedly installed at the top end of a steering engine shaft; the bottom end of the long arm is rotatably connected with a hinged support on a second steering engine shaft through a connecting shaft, a middle notch of the long arm is arranged at the center position below the long arm, and a top notch of the long arm is arranged above the top end of the long arm; the third steering engine is horizontally arranged, and a steering engine shaft of the third steering engine is fixedly connected with a connecting shaft at a hinge support notch seat on a second steering engine shaft; the rear end of the cylinder body of the fifth hydraulic cylinder is fixedly connected with the bottom of the middle notch of the long arm, the end part of a piston rod of the fifth hydraulic cylinder is fixedly connected with the lower center position of the hydraulic cylinder connecting plate respectively, and the hydraulic cylinder connecting plate on the piston rod can slide in the notch at the top of the long arm; the bottom end of the support frame is fixedly arranged at the top end of the long arm; the rear end of the bracket connecting plate is fixedly connected with the front end of the support frame; the two first cameras are fixedly arranged at the front end of the bracket connecting plate; one ends of the two first movable arms are respectively and fixedly connected with the left side and the right side above the hydraulic cylinder connecting plate, and the other ends of the two first movable arms are respectively and rotatably connected with one ends of the two second movable arms through connecting shafts; the center position of the second movable arm is respectively and rotatably connected with the left side and the right side of the upper end of the bracket connecting plate through a rotating shaft;
the welding part comprises a second connecting seat, a fourth steering engine, a first welding connecting arm, a second welding connecting arm, a sixth hydraulic cylinder, a welding connecting plate, an insulating welding iron and two second cameras, wherein the second connecting seat is a rectangular plate with a notch at the top end; the fourth steering engine is horizontally arranged, and a steering engine shaft of the fourth steering engine is fixedly connected with the connecting shaft at the notch of the second connecting seat; the bottom end of the first welding connecting arm is rotatably connected with the notch of the second connecting seat through a connecting shaft; the bottom end of the second welding connecting arm is rotatably connected with the notch at the top end of the first welding connecting arm through a connecting shaft; the rear end of the cylinder body of the sixth hydraulic cylinder is fixedly connected with the baffle plate at the middle position of the first welding connecting arm, and the end part of the piston rod of the sixth hydraulic cylinder is fixedly connected with the baffle plate at the middle position of the second welding connecting arm; the center of the bottom end of the welding connecting plate is fixedly connected with the top end of the second welding connecting arm; the bottom end of the insulating soldering iron is fixedly arranged at the center of the top end of the welding connecting plate; and the two second cameras are respectively and fixedly arranged at the left side and the right side of the center position of the top end of the welding connection plate.
The working principle of the invention is as follows: when the drilling installation device is used, firstly, four first motors of the base walking part drive four wheels to drive the machine to reach an appointed working position, two first hydraulic cylinders, two second hydraulic cylinders, a second motor and two first steering engines work in a coordinated mode so as to adjust the height and the position of the lower sliding plate, the upper sliding plate is provided with a lamp to be installed, and then a third hydraulic cylinder and a fourth hydraulic cylinder of the drilling installation part work in a coordinated mode so as to adjust the working position of the drilling installation head to perform drilling installation; thereby the flexible two first digging arms of drive and two second digging arms of the fifth pneumatic cylinder of press from both sides the line part are got, and two first cameras can see the circuit of grabbing, welds the line that the design is the same through the insulating soldering iron of welding part at last.
The invention has the beneficial effects that: four wheels of at first base walking part's four first motor drive and then drive the machine and reach appointed operating position during the use, two first pneumatic cylinders, two second pneumatic cylinders, thereby height and position of slide plate under second motor and two first steering wheel coordination work adjustments, the lamp utensil that needs the installation is placed to last slide plate, thereby the flexible two first digging arms of drive of the fifth pneumatic cylinder of trapping mechanism part and two second digging arms press from both sides and get, the insulating welding flatiron that welds the line that the design is the same through welding part at last, make its range of application wider, realized automatic installation and improved installation effectiveness and quality, the personnel selection cost has significantly reduced.
Drawings
Fig. 1, 2 and 3 are schematic overall structural diagrams of the present invention.
Fig. 4 and 5 are schematic structural views of the base walking part of the present invention.
Fig. 7 is a schematic structural view of a punch mounting portion of the present invention.
Fig. 6, 8 and 9 are schematic structural views of a wire clamping part of the invention.
Fig. 10 and 11 are schematic structural views of a welded portion according to the present invention.
Reference numerals: 1-a base walking part; 2-a punch mounting portion; 3-a wire clamping part; 4-a welding part; 101-a base plate; 102-a wheel; 103-a first motor; 104-a second electric machine; 105-a hinged support; 106-a first steering engine; 107-a first telescopic rod; 108-a first hydraulic cylinder; 109-an upper sliding plate; 110-a lower sliding plate; 111-a second hydraulic cylinder; 301-a second steering engine; 302-long arm; 303-a third steering engine; 304-a fifth hydraulic cylinder; 305-hydraulic cylinder connecting plate; 306-a support frame; 307-a first movable arm; 308-a second movable arm; 309-bracket connection plate; 310-a first camera; 311-long arm middle notch; 312-long arm top notch; 401-a second connection receptacle; 402-a fourth steering engine; 403-a first welded connecting arm; 404-a second welded connecting arm; 405-a sixth hydraulic cylinder; 406-welding the connection plate; 407-insulating soldering iron; 408-second camera.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Embodiment is as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, an automatic lamp mounting device comprises a base walking part 1, a punching mounting part 2, a wire clamping part 3, a welding part 4, and connecting bases of the two punching mounting parts 2 are respectively and fixedly mounted at the left side and the right side right above a bottom plate 101 of the base walking part 1; the bottoms of the second steering engines 301 of the four wire clamping parts 3 are respectively and fixedly arranged at four corners right above the upper sliding plate 109 of the base walking part 1; the second connecting seats 401 of the two welding parts 4 are respectively fixedly installed at the central positions of the left and right sides right above the sliding plate 109;
the base walking part 1 comprises a bottom plate 101, four wheels 102, four first motors 103, a second motor 104, a hinged support 105, two first steering engines 106, two first telescopic rods 107, two first hydraulic cylinders 108, an upper sliding plate 109, a lower sliding plate 110 and two second hydraulic cylinders 111, wherein the bottom plate 101 is a rectangular plate with grooves at four corners at the bottom; the circle centers of the four wheels 102 are respectively and fixedly connected with the connecting shafts in the grooves at the four corners at the bottom of the bottom plate 101; the four first motors 103 are horizontally arranged, and motor shafts of the four first motors are respectively and fixedly connected with connecting shafts in grooves at four corners of the bottom plate 101; the second motor 104 is vertically arranged upwards, and the bottom of the second motor is fixedly arranged at the central position right above the bottom plate 101; the bottom of the hinged support 105 is fixedly connected with a motor shaft of the second motor 104; the two first steering engines 106 are horizontally arranged, and steering engine shafts of the two first steering engines are respectively and fixedly connected with a rotating shaft at the notch at the upper end of the hinged support 105; the bottoms of the telescopic sleeves of the two first telescopic rods 107 are respectively and fixedly connected with a rotating shaft at the notch of the hinged support 105, and the end parts of piston rods of the two first telescopic rods are respectively and fixedly connected with the left side and the right side under the lower sliding plate 110; the rear ends of the cylinder bodies of the two first hydraulic cylinders 108 are respectively and fixedly connected with a baffle plate on the bottom of the telescopic sleeve of the first telescopic rod 107, and the end parts of the piston rods of the two first hydraulic cylinders are respectively and fixedly connected with a baffle plate on the top of the telescopic rod of the first telescopic rod 107; the sliding blocks of the upper sliding plate 109 are respectively connected with the grooves of the lower sliding plate 110 in a sliding manner; the rear ends of the two second hydraulic cylinders 111 are respectively fixedly connected with the baffles on the left and right sides of the lower sliding plate 110, and the end parts of the piston rods are respectively fixedly connected with the baffles on the left and right sides of the upper sliding plate 109;
the punching mounting part 2 comprises a first connecting seat, a third hydraulic cylinder, a second telescopic rod, a fourth hydraulic cylinder, a multifunctional electric tool conversion box and a drilling mounting head, wherein the first connecting seat is a rectangular plate with a groove at the top end; the bottom end of the telescopic sleeve of the second telescopic rod is rotatably connected with the connecting shaft at the notch of the connecting seat, and the top of the telescopic rod is fixedly connected with the central position of the bottom of the multifunctional electric tool conversion box; the rear end of the cylinder body of the third hydraulic cylinder is rotatably connected with a hinge support on the connecting seat, and the end part of a piston rod of the third hydraulic cylinder is fixedly connected with a baffle on the top end of a telescopic rod of the second telescopic rod; the drilling mounting head is fixedly mounted at the central position right above the multifunctional electric tool conversion box;
the wire clamping part 3 comprises a second steering engine 301, a long arm 302, a third steering engine 303, a fifth hydraulic cylinder 304, a hydraulic cylinder connecting plate 305, a supporting frame 306, two first movable arms 307, two second movable arms 308, a support connecting plate 309, two first cameras 310, a long arm middle notch 311 and a long arm top notch 312, the second steering engine 301 is a steering engine with a rectangular bottom end, and a hinged support is fixedly installed at the top end of a steering engine shaft; the bottom end of the long arm 302 is rotatably connected with a hinged support on a steering engine shaft of the second steering engine 301 through a connecting shaft, a long arm middle notch 311 is arranged at the center position below the long arm 302, and a long arm top notch 312 is arranged above the top end of the long arm; the third steering engine 303 is horizontally arranged, and a steering engine shaft of the third steering engine is fixedly connected with a connecting shaft at a hinge support notch seat on the steering engine shaft of the second steering engine 301; the rear end of the cylinder body of the fifth hydraulic cylinder 304 is fixedly connected with the bottom of the middle notch 311 of the long arm, the end part of the piston rod of the fifth hydraulic cylinder is fixedly connected with the lower center position of the hydraulic cylinder connecting plate 305, and the hydraulic cylinder connecting plate 305 on the piston rod can slide in the notch 312 at the top of the long arm; the bottom end of the supporting frame 306 is fixedly arranged at the top end of the long arm 302; the rear end of the bracket connecting plate 309 is fixedly connected with the front end of the supporting frame 306; the two first cameras 310 are fixedly arranged at the front end of the bracket connecting plate 309; one end of each of the two first movable arms 307 is fixedly connected to the left and right sides above the hydraulic cylinder connecting plate 305, and the other end thereof is rotatably connected to one end of each of the two second movable arms 308 through a connecting shaft; the center position of the second movable arm 308 is respectively connected with the left side and the right side of the upper end of the bracket connecting plate 309 in a rotating way through a rotating shaft;
the welding part 4 comprises a second connecting seat 401, a fourth steering engine 402, a first welding connecting arm 403, a second welding connecting arm 404, a sixth hydraulic cylinder 405, a welding connecting plate 406, an insulating welding iron 407 and two second cameras 408, wherein the second connecting seat 401 is a rectangular plate with a notch at the top end; the fourth steering engine 402 is horizontally arranged, and a steering engine shaft of the fourth steering engine is fixedly connected with a connecting shaft at the notch of the second connecting seat 401; the bottom end of the first welding connecting arm 403 is rotatably connected with the notch of the second connecting seat 401 through a connecting shaft; the bottom end of the second welding connecting arm 404 is rotatably connected with the notch at the top end of the first welding connecting arm 403 through a connecting shaft; the rear end of the cylinder body of the sixth hydraulic cylinder 405 is fixedly connected with the baffle plate at the middle position of the first welding connecting arm 403, and the end part of the piston rod of the sixth hydraulic cylinder is fixedly connected with the baffle plate at the middle position of the second welding connecting arm 404; the center of the bottom end of the welding connecting plate 406 is fixedly connected with the top end of the second welding connecting arm 404; the bottom end of the insulating soldering iron 407 is fixedly arranged at the center of the top end of the soldering connecting plate 406; the two second cameras 408 are respectively and fixedly installed at the left side and the right side of the center position of the top end of the welding connection plate 406.
The working principle of the invention is as follows: when the drilling installation device is used, firstly, four first motors 103 of a base walking part 1 drive four wheels 102 to further drive the machine to reach a designated working position, two first hydraulic cylinders 108, two second hydraulic cylinders 111, a second motor 104 and two first steering engines 106 work in a coordinated mode so as to adjust the height and the position of a lower sliding plate 110, a lamp to be installed is placed on an upper sliding plate 109, and then a third hydraulic cylinder and a fourth hydraulic cylinder of a drilling installation part 2 work in a coordinated mode so as to adjust the working position of the drilling installation head to perform drilling installation; the extension and contraction of the fifth hydraulic cylinder 304 of the wire clamping part 3 drives the two first movable arms 307 and the two second movable arms 308 to clamp, the two first cameras 310 can see the captured wires, and finally the wires with the same color are welded through the insulating welding iron 407 of the welding part 4.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.