CN212043263U - Square-round integrated vertical straight seam welding equipment - Google Patents
Square-round integrated vertical straight seam welding equipment Download PDFInfo
- Publication number
- CN212043263U CN212043263U CN202020458478.XU CN202020458478U CN212043263U CN 212043263 U CN212043263 U CN 212043263U CN 202020458478 U CN202020458478 U CN 202020458478U CN 212043263 U CN212043263 U CN 212043263U
- Authority
- CN
- China
- Prior art keywords
- vertical straight
- straight seam
- square
- gear
- seam welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 230000009467 reduction Effects 0.000 claims abstract description 10
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a square-round integrated vertical straight seam welding device, which comprises a base and a welding mechanism, wherein a frame is arranged on the base, and a clamp, a first lifting mechanism and a rotating mechanism are arranged on the frame; the clamp comprises a pressing device, a first positioning part and a second positioning part; the first lifting mechanism comprises a motor, a worm and gear reduction box, a lifting column, a gear and a rack; the rotary mechanism comprises a gear steering box and a servo motor, the equipment can automatically replace the clamp by using the rotary mechanism, and the clamp can be automatically switched when the circular pipe and the square pipe are welded, so that the production efficiency of the equipment is improved.
Description
Technical Field
The utility model relates to a welding equipment technical field, concretely relates to integrative vertical straight seam welding equipment of square and circle.
Background
In the production process of round pipes or square pipes, welding seams are an important process, and the quality of the round pipes or the square pipes is directly influenced by the welding seam process. The existing vertical straight seam welding equipment can perform seam welding on a circular pipe or a square pipe, and the clamps used by the equipment for welding the circular pipe or the square pipe are different, so that the clamps need to be replaced when one product (the square pipe or the circular pipe is switched) is switched every time. At present, the clamp is usually replaced manually, and the mode has at least the following two defects, namely, when the clamp is replaced manually, various parts need to be replaced manually, so that time is delayed, and the production efficiency of equipment is influenced; secondly, after the clamp is replaced, the welding positions of the clamp and the welding gun need to be manually readjusted, and the problems of low adjustment efficiency, complex process, human errors and the like exist.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an integrative vertical straight seam welding equipment of square and circle, this equipment utilize rotary mechanism can change anchor clamps automatically, but realize equipment automatic switch-over anchor clamps when welding circular pipe and square pipe to improve equipment's production efficiency.
A square-round integrated vertical straight seam welding device comprises a base and a welding mechanism, wherein a rack is mounted on the base, and a clamp, a first lifting mechanism and a rotating mechanism are arranged on the rack; the clamp comprises a pressing device, a first positioning part and a second positioning part; the first lifting mechanism comprises a motor, a worm and gear reduction box, a lifting column, a gear and a rack; the first positioning part is arranged on a first surface of the lifting column, the second positioning part is arranged on a second surface of the lifting column, the rack is arranged on a third surface of the lifting column, the first surface and the second surface are parallel to each other, and the third surface is perpendicular to the first surface and the second surface respectively.
The rotating mechanism comprises a gear steering box and a servo motor, an output shaft of the gear steering box is connected with an installation plate, the motor, the worm and gear reduction box and the gear are arranged on the installation plate, and an input shaft of the gear steering box is connected with an output shaft of the servo motor.
Preferably, the welding mechanism comprises a welding machine, a welding gun, a screw rod lifter, a screw rod, a sliding device, an auxiliary connecting mechanism and a first air cylinder, the output end of the screw rod lifter is connected with the screw rod, the screw rod penetrates through the sliding device, the sliding device can move up and down in the screw rod, the first air cylinder is connected with the sliding device through the auxiliary connecting mechanism, a connecting block is arranged at one end of a piston rod of the first air cylinder, and the welding gun is installed in the connecting block.
Preferably, the base is provided with a control cabinet, and the welding mechanism, the clamp, the first lifting mechanism and the rotating mechanism are electrically connected with the control cabinet.
Preferably, a control panel is arranged on the rack, and the control panel is arranged on one side of the rack through a rocker arm device.
Preferably, the pressing device comprises a pressing plate and a plurality of second air cylinders, and piston rods of the second air cylinders are connected with the pressing plate.
Preferably, the two ends of the screw rod are provided with limiting end blocks.
Preferably, the base is provided with a plurality of rollers.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another angle of the present invention.
Fig. 3 is a schematic structural diagram of the welding mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the pressing device of the present invention.
Fig. 5 is an enlarged schematic view of the present invention at B in fig. 3.
Fig. 6 is a schematic structural diagram of the first lifting mechanism of the present invention.
Fig. 7 is an enlarged schematic view of a portion a in fig. 6 according to the present invention.
Fig. 8 is a schematic structural view of the rotating mechanism of the present invention.
Fig. 9 is a schematic structural view of the first positioning portion and the second positioning portion of the present invention.
1-base, 2-welding mechanism, 3-clamp, 4-first lifting mechanism, 5-rotating mechanism, 101-frame, 102-control cabinet, 104-control panel, 105-rocker device, 106-roller, 201-welding machine, 202-screw rod lifter, 203-screw rod, 204-limiting block, 205-guide rail, 206-sliding device, 207-first air cylinder, 208-auxiliary device, 209-welding gun, 301-pressing device, 302-pressing plate, 303-second air cylinder, 304-first positioning part, 305-second positioning part, 401-motor, 402-worm gear reduction box, 403-gear, 404-rack, 405-lifting column, 501-mounting plate, 502-servo motor, 503-gear steering box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-9, a square-round integrated vertical straight seam welding device comprises a base 1 and a welding mechanism 2, wherein a frame 101 is installed on the base 1, and a clamp 3, a first lifting mechanism 4 and a rotating mechanism 5 are arranged on the frame 101; the clamp 3 comprises a pressing device 301, a first positioning part 304 and a second positioning part 305; the first lifting mechanism comprises a motor 401, a worm gear reduction box 402, a lifting column 405, a gear 403 and a rack 404;
the worm gear speed reducer is a power transmission mechanism, which uses a speed converter of a gear to reduce the revolution number of a motor to a required revolution number and obtain a large torque. In the mechanism for transmitting power and movement, the application range of the reduction gearbox is quite wide, and the internal structure of the reduction gearbox is not described in detail herein.
The first positioning portion 304 is disposed on a first surface of the lifting column 405, the second positioning portion 305 is disposed on a second surface of the lifting column 405, the rack 404 is disposed on a third surface of the lifting column 405, the first surface and the second surface are parallel to each other, and the third surface is perpendicular to the first surface and the second surface, respectively.
The rotating mechanism 5 comprises a gear steering box 503 and a servo motor 502, an output shaft of the gear steering box 503 is connected with an installation plate 501, the motor 401, the worm and gear reduction box 402 and the gear 403 are arranged on the installation plate 501, and an input shaft of the gear steering box 503 is connected with an output shaft of the servo motor 502.
In an alternative embodiment, the welding mechanism 2 includes a welding machine 201, a welding gun 209, a lead screw elevator 202, a lead screw 203, a sliding device 206, an auxiliary connecting mechanism 208 and a first air cylinder 207, an output end of the lead screw elevator 202 is connected with the lead screw 203, the lead screw 203 penetrates through the sliding device 206, the sliding device 206 can move up and down in the lead screw 203, the first air cylinder 207 is connected with the sliding device 206 through the auxiliary connecting mechanism 208, one end of a piston rod of the first air cylinder 207 is provided with a connecting block, and the welding gun 209 is installed in the connecting block.
In an alternative embodiment, the base is provided with a control cabinet 102, and the welding mechanism 2, the clamp 3, the first lifting mechanism 4 and the rotating mechanism 5 are electrically connected with the control cabinet 102.
In an alternative embodiment, a control panel 104 is disposed on the frame 101, and the control panel 104 is disposed on one side of the frame 101 through a swing arm device 105.
It should be noted that, by providing the rocker arm device 105, the control panel 104 can swing flexibly, so that a worker can swing the spatial position of the control panel 104 flexibly according to actual needs during use.
In an alternative embodiment, the pressing device 301 includes a pressing plate 302 and a plurality of second air cylinders 303, and piston rods of the plurality of second air cylinders 303 are connected to the pressing plate 302.
In an alternative embodiment, the two ends of the screw rod 203 are provided with limit end blocks 204. In an alternative embodiment, the base 1 is provided with a plurality of rollers 106.
It should be noted that, the rollers 106 disposed on the base 1 assist the product to slide when the product is manually put into the fixture, so as to facilitate the product to be put into the fixture.
The working principle is as follows:
taking the welding operation of the circular tube by using the device as an example, a clamp corresponding to a square tube is selected on the control panel 104, the rotating mechanism 5 receives an instruction and drives the first lifting mechanism 4 to rotate integrally through the servo motor 502 and the gear steering box 503, so as to drive the lifting column 405 to rotate, namely, the first positioning part 304 rotates to one side of the pressing device 301, then, a product is put in manually, the second cylinder 303 on the pressing device 301 works to move the pressing plate 302 to the first positioning part 304, the two parts are matched to press the product, the piston rod of the first cylinder 207 in the welding machine mechanism 2 extends out to push the welding gun 209 to move horizontally to one side of the product, the lead screw lifter 202 works to drive the welding gun 209 to move up and down to enable the welding gun 209 to perform the welding operation on the product, after the welding operation is completed, the piston rod of the first cylinder 207 retracts to enable the welding gun 209 to be far, the first lifting mechanism 4 works, the lifting column 405 is driven to ascend through the motor 401 and the worm and gear reduction box 402, and finally, the welded product is manually taken out.
When the square pipe needs to be welded, the clamp corresponding to the square pipe is selected on the control panel 104, and the working principle and the steps are consistent with the welding mode of the circular pipe, which is not described herein again.
The utility model discloses an anchor clamps adopt to change location portion, and sharing closing device's mode makes this equipment compact structure, saves space, and it utilizes rotary mechanism to drive location portion rotatory, and different location portion can form different anchor clamps with the closing device cooperation to satisfy and carry out the welding seam operation to different cast, anchor clamps switch operation is simple swift, thereby improve equipment's production efficiency.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (9)
1. The utility model provides an integrative vertical transversal joint welding equipment of square and circle, includes base (1) and welding mechanism (2), its characterized in that, install frame (101) on base (1), be provided with anchor clamps (3), first elevating system (4) and rotary mechanism (5) on frame (101), anchor clamps (3) include closing device (301), first location portion (304) and second location portion (305), first elevating system (4) include motor (401), worm gear reducing gear box (402), lift post (405), gear (403) and rack (404).
2. The vertical straight seam welding apparatus of claim 1, wherein the first positioning portion (304) is disposed on a first surface of the lifting column (405), the second positioning portion (305) is disposed on a second surface of the lifting column (405), the rack (404) is disposed on a third surface of the lifting column (405), and the first surface and the second surface are parallel to each other, and the third surface is perpendicular to the first surface and the second surface, respectively.
3. The square-round integrated vertical straight seam welding equipment according to claim 1, wherein the rotating mechanism (5) comprises a gear steering box (503) and a servo motor (502), an output shaft of the gear steering box (503) is connected with a mounting plate (501), the motor (401), the worm gear reduction box (402) and the gear (403) are arranged on the mounting plate (501), and an output shaft of the servo motor (502) is connected with an input end of the gear steering box (503).
4. The vertical straight seam welding equipment of claim 1, characterized in that the welding mechanism (2) comprises a welding machine (201), a welding gun (209), a lead screw lifter (202), a lead screw (203), a sliding device (206), an auxiliary connecting mechanism (208) and a first air cylinder (207), the output end of the lead screw lifter (202) is connected with the lead screw (203), the lead screw (203) penetrates through the sliding device (206), the sliding device (206) can move up and down in the lead screw (203), the first air cylinder (207) is connected with the sliding device (206) through the auxiliary connecting mechanism (208), one end of a piston rod of the first air cylinder (207) is provided with a connecting block, and the welding gun (209) is installed in the connecting block.
5. The vertical straight seam welding equipment of one square and round piece according to any one of claims 1 to 4, characterized in that the base (1) is provided with a control cabinet (102), and the welding mechanism (2), the clamp (3), the first lifting mechanism (4) and the rotating mechanism (5) are electrically connected with the control cabinet (102).
6. A vertical straight seam welding apparatus of the square-round integrated type according to any of claims 1-4, characterized in that a control panel (104) is provided on the machine frame (101), and the control panel (104) is provided on one side of the machine frame (101) by a swing arm device (105).
7. The vertical straight seam welding equipment of one square and round body according to any one of claims 1 to 4, characterized in that the compacting device (301) comprises a pressing plate (302) and a plurality of second air cylinders (303), and piston rods of the plurality of second air cylinders (303) are connected with the pressing plate (302).
8. The vertical straight seam welding equipment of claim 4, characterized in that the two ends of the screw rod (203) are provided with limit end blocks (204).
9. The vertical straight seam welding equipment of claim 8, characterized in that the base (1) is provided with a plurality of rollers (106).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020458478.XU CN212043263U (en) | 2020-04-01 | 2020-04-01 | Square-round integrated vertical straight seam welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020458478.XU CN212043263U (en) | 2020-04-01 | 2020-04-01 | Square-round integrated vertical straight seam welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212043263U true CN212043263U (en) | 2020-12-01 |
Family
ID=73539972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020458478.XU Active CN212043263U (en) | 2020-04-01 | 2020-04-01 | Square-round integrated vertical straight seam welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212043263U (en) |
-
2020
- 2020-04-01 CN CN202020458478.XU patent/CN212043263U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102756210A (en) | Laser welding device of solar flat plate collector | |
| CN102430882A (en) | Welding device for automobile muffler | |
| CN207874161U (en) | A kind of workbench for auto repair | |
| CN205914913U (en) | Intelligence welding machines people | |
| CN109014758A (en) | A kind of multifunctional assembled welding positioner | |
| CN212043263U (en) | Square-round integrated vertical straight seam welding equipment | |
| CN212145223U (en) | Clutch press-fitting positioning device | |
| CN107378046B (en) | Inclined hole drilling device for numerical control machining center | |
| CN113523356A (en) | Cylinder head processing equipment with positioning function | |
| CN212144605U (en) | Main bearing cap boring tool | |
| CN211680735U (en) | Switchable combined clamping device | |
| CN211052987U (en) | Welding tool for vertical arm support connecting rod | |
| CN112454207A (en) | Intelligent frock clamp of damage prevention | |
| CN216152188U (en) | Hydro-cylinder overhauls tool | |
| CN217889132U (en) | Boiler pipe straightener | |
| CN202668045U (en) | Rotating and assembling apparatus of working cylinder | |
| CN215509611U (en) | Welding equipment for steel structure machining | |
| CN212923356U (en) | Television turnover machine | |
| CN208117084U (en) | A kind of welding for steel structure manipulator | |
| CN114406467A (en) | Positioning and fixing mechanism for welding pipe end and welding device | |
| CN113352035A (en) | All-position pipeline welding machine frame | |
| CN112605602A (en) | Fuel tank baffle welding positioner and welding set | |
| CN221313009U (en) | Automatic arc welding type welding machine | |
| CN219768081U (en) | Multidirectional fixed fixture for speed reducer assembly | |
| CN216369897U (en) | Stamping and overturning tool for electronic stamping parts |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Square round integrated vertical straight seam welding equipment Effective date of registration: 20211223 Granted publication date: 20201201 Pledgee: Bank of China Limited by Share Ltd. Guangzhou Panyu branch Pledgor: GUANGZHOU YUANSHENG AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2021980016130 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20201201 Pledgee: Bank of China Limited by Share Ltd. Guangzhou Panyu branch Pledgor: GUANGZHOU YUANSHENG AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2021980016130 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |