CN109115789A - A kind of large revolving body non-destructive testing device - Google Patents

A kind of large revolving body non-destructive testing device Download PDF

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Publication number
CN109115789A
CN109115789A CN201811314563.2A CN201811314563A CN109115789A CN 109115789 A CN109115789 A CN 109115789A CN 201811314563 A CN201811314563 A CN 201811314563A CN 109115789 A CN109115789 A CN 109115789A
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China
Prior art keywords
adjusting rod
displacement adjusting
revolving body
destructive testing
testing device
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CN201811314563.2A
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Chinese (zh)
Inventor
林德峰
唐茜
薛海峰
王红召
贾庆龙
宋扬民
陈飞
唐桃山
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96630 Troops Of Pla
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96630 Troops Of Pla
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Priority to CN201811314563.2A priority Critical patent/CN109115789A/en
Publication of CN109115789A publication Critical patent/CN109115789A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The invention discloses a kind of large revolving body non-destructive testing devices, it is related to technical field of nondestructive testing, including pedestal, swivel bearing, quality inspection platform, support vertical pole, support rail, horizontal displacement adjusting rod, height displacement adjusting rod, angular adjustment bar, clamping part and infrared detection head, swivel bearing is flat on the top of pedestal, quality inspection platform is set to the top of the inner ring of swivel bearing, support vertical pole is fixed on swivel bearing, support rail is fixed on support vertical pole, horizontal displacement adjusting rod is slidably coupled to support rail, height displacement adjusting rod is slidably coupled to horizontal displacement adjusting rod, the fixing end of angular adjustment bar is horizontally hinged in height displacement adjusting rod, clamping part universal hinging is in the free end of angular adjustment bar, infrared detection head is fixed on clamping part, the realization of quality inspection platform is rotated to the continuous infrared imaging of huge revolving part , avoid that the position of defect can be exactly found because of the problem of testing result inaccuracy caused by being repeatedly imaged.

Description

A kind of large revolving body non-destructive testing device
Technical field
The present invention relates to technical field of nondestructive testing, and in particular to a kind of large revolving body non-destructive testing device.
Background technique
Non-destructive testing, which refers to, not to be damaged or is not influencing detected object service performance, and is not injured inside detected object Under the premise of tissue, the change of the reactions such as heat caused by the presence using material internal structure exception or defect, sound, light, electricity, magnetic Change, with either physically or chemically for means, by up to date technics and equipment and material, to the structure of test specimen inside and surface, The side that property, the type of state and defect, property, quantity, shape, position, size, distribution and its variation are checked and tested Method.Wherein infrared detection technology is a kind of quickly and effectively non-destructive testing technology, and principle is in being made by Active spurring mode There is the surface temperature field distribution of the object of anisotropic approach to generate difference in portion, detect to obtain heat wave image using thermal imaging system to realize Positioning, identification and the quantitative detection of defect.
At present for the large-scale detected material with revolution body characteristics, need manually to hold detecting instrument detection, because it is straight Diameter is larger or super large, generally require sectional multiple infrared imaging could obtain whole circumference face non-destructive testing as a result, And the relative position for also needing to guarantee to be detected face and infrared thermal excitation source and thermal infrared imager three in the detection keeps one It causes, so that detection efficiency is lower, and the precision detected is not high, and defective locations can not be accurately positioned.
Summary of the invention
The embodiment of the present invention is designed to provide a kind of large revolving body non-destructive testing device, to solve existing large size The not high problem of precision caused by needing repeatedly to be imaged when revolving body non-destructive testing.
To achieve the above object, the embodiment of the present invention provides a kind of large revolving body non-destructive testing device comprising pedestal, Swivel bearing, quality inspection platform, fixed frame and infrared detection head, the swivel bearing is flat on the top of the pedestal, described Quality inspection platform is set to the top of the inner ring of the swivel bearing, and the fixed frame includes support vertical pole, support rail, horizontal position The rotation is fixed in one end of transposition pole, height displacement adjusting rod, angular adjustment bar and clamping part, the support vertical pole The outer ring of bearing, the support rail are fixed on the other end of the support vertical pole, and the support rail is horizontally disposed, the water The bottom end of prosposition transposition pole is slidably connected to the support rail in the horizontal direction, and the horizontal displacement adjusting rod is vertical Setting, the height displacement adjusting rod are slidably connected to the horizontal displacement adjusting rod, the angle tune along the vertical direction The fixing end of pole is horizontally hinged in the height displacement adjusting rod, and the clamping part universal hinging is in the angular adjustment bar Free end, the infrared detection head are fixed on the clamping part.
In an optinal plan, multiple castors, multiple castor intervals point are equipped in the bottom periphery of the pedestal Cloth.
In an optinal plan, scale is equipped at the edge of the upper side of the quality inspection platform.
In an optinal plan, the large revolving body non-destructive testing device further includes positioning pointer and needle stand, described The support vertical pole is fixed in the bottom end of needle stand, and the positioning pointer is fixed on the top of the needle stand.
In an optinal plan, multiple locating pieces, multiple positioning are additionally provided in the upper side of the quality inspection platform The center of the relatively described quality inspection platform of block is in array distribution.
In an optinal plan, the fixed frame further includes handle, and the handle is set to the horizontal displacement and adjusts The top of bar.
In an optinal plan, the support vertical pole is equipped with two, and two support vertical pole intervals are arranged, the branch The both ends of support cross bar are individually fixed in two support vertical poles.
In an optinal plan, the horizontal displacement adjusting rod is equipped with two, between two horizontal displacement adjusting rods Every setting, the both ends of the height displacement adjusting rod are connected to two horizontal displacement adjusting rods.
The embodiment of the present invention has the advantages that
Large revolving body non-destructive testing device provided in an embodiment of the present invention, large revolving body are placed on quality inspection platform, Infrared detection head is set to the clamping part of fixed frame, by fixed frame adjust the horizontal position of infrared detection head, vertical position with And search angle, so that infrared detection head is consistent with being fixed at a distance from the huge revolving part of quality inspection platform;By rotating matter Platform realization is examined to the continuous infrared imaging of huge revolving part, avoids testing result caused by the multiple imaging because of a section inaccurate True problem can be exactly found the position of defect, and because infrared detection head is fixed on fixed frame (being fixed on clamping part), It ensure that detected face is consistent with infrared thermal excitation source (infrared detection head) relative position, so that detection each time is in Optimal stable state realizes the consistency and controllability of detection, improves the efficiency of detection.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the large revolving body non-destructive testing device that the embodiment of the present invention 1 provides.
Fig. 2 is the pedestal for the large revolving body non-destructive testing device that the embodiment of the present invention 1 provides and the position of swivel bearing Relation schematic diagram.
In figure: 1- pedestal, 2- swivel bearing, 3- quality inspection platform, 4- infrared detection head, 6- revolving body, 11- castor, 31- are fixed Position block, 32- scale, 33- positioning pointer, 34- needle stand, 51- support vertical pole, 52- support rail, 53- horizontal displacement adjusting rod, 54- height displacement adjusting rod, 55- angular adjustment bar, 56- clamping part, 57- handle.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation Content disclosed by book is understood other advantages and efficacy of the present invention easily.
It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to cooperate specification to be taken off The content shown is not intended to limit the invention enforceable qualifications so that those skilled in the art understands and reads, therefore Do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the present invention Under the effect of can be generated and the purpose that can reach, it should all still fall in disclosed technology contents and obtain the model that can cover In enclosing.Meanwhile cited such as "upper", "lower", " left side ", the right side in this specification ", the term of " centre ", be merely convenient to chat That states is illustrated, rather than to limit the scope of the invention, relativeness is altered or modified, and is changing skill without essence It is held in art, when being also considered as the enforceable scope of the present invention.
Embodiment 1
Embodiment 1 provides a kind of large revolving body non-destructive testing device, to solve large revolving body non-destructive testing The not high problem of precision.
As illustrated in fig. 1 and 2, the large revolving body non-destructive testing device include pedestal 1, swivel bearing 2, quality inspection platform 3, Fixed frame and infrared detection head 4 are equipped with multiple castors 11 in the bottom periphery of the pedestal 1, and multiple castors 11 are spaced Distribution, the castor 11 are preferably heavy-load type castor 11, not only facilitate the movement of whole device, can also be played as device adjusting The effect of horizontal, positioning and vibrationproof, the swivel bearing 2 are preferably large scale plane bearing, 2 horizontal of swivel bearing or flat Be put in the top of the pedestal 1, specifically, the outer ring of swivel bearing 2 and pedestal 1 are fixed, i.e., the axis of the described swivel bearing 2 with The pedestal 1 is perpendicular, and the quality inspection platform 3 is set to the top of the swivel bearing 2, specifically, quality inspection platform 3 and rotation The inner ring of bearing 2 is fixed, and the quality inspection platform 3, by rotating quality inspection platform 3, makes revolving body 6 for carrying large revolving body 6 Rotation is additionally provided with multiple locating pieces 31 in the upper side of the quality inspection platform 3, and multiple relatively described quality inspections of locating piece 31 are flat The center of platform 3 is in array distribution, and locating piece 31 is to the revolving body that is fixedly placed on quality inspection platform 3, in the quality inspection platform 3 Upper side edge be equipped with scale 32, scale 32 be uniformly distributed from 0 ° -360 ° and the angle of two neighboring scale 32 be 10 °, To determine the angle of rotation.
The fixed frame includes support vertical pole 51, support rail 52, horizontal displacement adjusting rod 53, height displacement adjusting rod 54, the outer ring of the swivel bearing 2, institute are fixed in one end of angular adjustment bar 55 and clamping part 56, the support vertical pole 51 The other end that support rail 52 is fixed on the support vertical pole 51 is stated, the support rail 52 is horizontally disposed, the horizontal displacement The bottom end of adjusting rod 53 is slidably connected to the support rail 52 in the horizontal direction, and the horizontal displacement adjusting rod 53 is vertical Setting, specifically, the upper side of support rail 52 is equipped with horizontal concrete chute, the bottom end of horizontal displacement adjusting rod 53 is equipped with horizontal sliding Head, horizontal slippery fellow match with horizontal concrete chute, and the height displacement adjusting rod 54 is slidably connected to described along the vertical direction Horizontal displacement adjusting rod 53, specifically, the side of horizontal displacement adjusting rod 53 is equipped with vertical chute, height displacement adjusting rod 54 is set There is vertical slippery fellow, vertical slippery fellow matches with vertical chute, and the fixing end of the angular adjustment bar 55 is horizontally hinged in the height Degree displacement adjusting rod 54, horizontally hinged to refer to that angular adjustment bar 55 is only capable of being swung in the horizontal direction, the clamping part 560,000 To the free end for being articulated with the angular adjustment bar 55, universal hinging refers to that clamping part 56 can be swung and be determined in multiple directions Position, the structure of universal hinging can refer to the structure in CN201720194255.5 and be configured, and being also possible to others can be real The articulated structure of existing multi-direction swing and positioning, the infrared detection head 4 is fixed on the clamping part 56, in the horizontal displacement The top of adjusting rod 53 is equipped with handle 57, and horizontal displacement adjusting rod 53 is to adjust moving horizontally for infrared detection head 4, height position Transposition pole 54 can be swung in the horizontal plane to adjust moving up and down for infrared detection head 4, angular adjustment bar 55, clamping part 56 The small shifting of 4 pitch angle of infrared detection head (search angle) and other three-dimensionals is adjusted with 55 collective effect of angular adjustment bar It is dynamic.
Due to taking opposite 1 certain point of pedestal as reference, even if quality inspection platform 3 has scale 32, rotation angle is simultaneously It is very inaccurate, in order to further improve the accuracy of rotation, it is also provided with positioning pointer 33 and needle stand 34, the needle stand 34 Bottom end be fixed on the support vertical pole 51 close to the position of quality inspection platform 3, the positioning pointer 33 is fixed on the needle stand 34 Top do reference using the pointer when rotating the quality inspection platform 3, quality inspection platform 3 rotates, and scale 32 passes through pointer Angle be rotate angle.
In use, adjusting the position of infrared detection head 4 by fixed frame first, make the front end arc sections of infrared detection head 4 The excircle (external arc) for the revolving meber circle that can coincide substantially is adjusted, and the excircle of arc sections and tested revolving meber is kept There is the spacing of 5-10mm;Then rotary fixing frame (with 3 relative rotation of quality inspection platform), so that the needle stand being connected with support vertical pole 51 Positioning pointer 33 on 34 is directed at a certain scale 32 on quality inspection platform 3, and makes marks;Further according to the structure size meter of revolving body The angle rotated every time is calculated, rotation quality inspection platform 3 can be obtained corresponding rotation angle.
Using large revolving body non-destructive testing device provided in this embodiment, do not need repeatedly sectional repeatedly infrared Imaging, it is only necessary to which rotary fixing frame or rotation quality inspection platform 3 can once complete the infrared imaging of one week or several weeks, avoid Because of the problem of testing result inaccuracy caused by being repeatedly imaged, the position of defect, and infrared detection head 4 can be exactly found (infrared thermal excitation source) is fixed on fixed frame, ensure that detected face is consistent with infrared thermal excitation source relative position, improves The efficiency of detection.
In the present embodiment, in order to reinforce the stability of fixed frame and the smoothness of displacement process, the support vertical pole 51 are equipped with two, and two interval of support vertical pole 51 settings, the both ends of the support rail 52 are individually fixed in described in two Vertical pole 51 is supported, the horizontal displacement adjusting rod 53 is equipped with two, and two interval of horizontal displacement adjusting rod 53 settings are described The both ends of height displacement adjusting rod 54 are connected to two horizontal displacement adjusting rods 53.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore, These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.

Claims (8)

1. a kind of large revolving body non-destructive testing device, which is characterized in that the large revolving body non-destructive testing device includes bottom Seat (1), swivel bearing (2), quality inspection platform (3), fixed frame and infrared detection head (4), the swivel bearing (2) are flat on institute The top of pedestal (1) is stated, the quality inspection platform (3) is set to the top of the inner ring of the swivel bearing (2), the fixed frame packet Include support vertical pole (51), support rail (52), horizontal displacement adjusting rod (53), height displacement adjusting rod (54), angular adjustment bar (55) and the outer ring of the swivel bearing (2), the support are fixed in clamping part (56), one end of support vertical pole (51) Cross bar (52) is fixed on the other end of support vertical pole (51), and the support rail (52) is horizontally disposed, the horizontal displacement The bottom end of adjusting rod (53) is slidably connected to the support rail (52) in the horizontal direction, the horizontal displacement adjusting rod (53) it is vertically arranged, the height displacement adjusting rod (54) is slidably connected to the horizontal displacement adjusting rod along the vertical direction (53), the fixing end of the angular adjustment bar (55) is horizontally hinged in the height displacement adjusting rod (54), the clamping part (56) universal hinging is fixed on the clamping part in the free end of the angular adjustment bar (55), the infrared detection head (4) (56)。
2. large revolving body non-destructive testing device according to claim 1, which is characterized in that at the bottom of the pedestal (1) Portion periphery is equipped with multiple castors (11), and multiple castors (11) are spaced apart.
3. large revolving body non-destructive testing device according to claim 1, which is characterized in that in the quality inspection platform (3) Upper side edge be equipped with scale (32).
4. large revolving body non-destructive testing device according to claim 3, which is characterized in that the large revolving body is lossless Detection device further includes positioning pointer (33) and needle stand (34), and the support vertical pole is fixed in the bottom end of the needle stand (34) (51), the positioning pointer (33) is fixed on the top of the needle stand (34).
5. large revolving body non-destructive testing device according to claim 1, which is characterized in that in the quality inspection platform (3) Upper side be additionally provided with multiple locating pieces (31), the centers of multiple relatively described quality inspection platforms (3) of the locating piece (31) is in battle array Column distribution.
6. large revolving body non-destructive testing device according to claim 1, which is characterized in that the fixed frame further includes handle Hand (57), the handle (57) are set to the top of the horizontal displacement adjusting rod (53).
7. large revolving body non-destructive testing device described in -6 any one according to claim 1, which is characterized in that the support Vertical pole (51) is equipped with two, and two support vertical pole (51) interval settings, the both ends of the support rail (52) are fixed respectively In two support vertical poles (51).
8. large revolving body non-destructive testing device described in -6 any one according to claim 1, which is characterized in that the level It is displaced adjusting rod (53) and is equipped with two, two horizontal displacement adjusting rod (53) intervals are arranged, the height displacement adjusting rod (54) both ends are connected to two horizontal displacement adjusting rods (53).
CN201811314563.2A 2018-11-06 2018-11-06 A kind of large revolving body non-destructive testing device Pending CN109115789A (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN109781742A (en) * 2019-03-01 2019-05-21 中国特种设备检测研究院 A kind of composite cylinder defect infrared detecting device and method
CN110286506A (en) * 2019-06-17 2019-09-27 珠海晨新科技有限公司 A kind of liquid crystal module detection device
CN113857738A (en) * 2021-09-26 2021-12-31 蒙阴县鹏程万里车辆有限公司 Semitrailer middle shaft assembly welding positioning device
CN114441438A (en) * 2022-01-12 2022-05-06 广西电网有限责任公司电力科学研究院 Porcelain bushing flaw detection device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109781742A (en) * 2019-03-01 2019-05-21 中国特种设备检测研究院 A kind of composite cylinder defect infrared detecting device and method
CN109781742B (en) * 2019-03-01 2021-12-17 中国特种设备检测研究院 Infrared detection device and method for composite gas cylinder defects
CN110286506A (en) * 2019-06-17 2019-09-27 珠海晨新科技有限公司 A kind of liquid crystal module detection device
CN113857738A (en) * 2021-09-26 2021-12-31 蒙阴县鹏程万里车辆有限公司 Semitrailer middle shaft assembly welding positioning device
CN114441438A (en) * 2022-01-12 2022-05-06 广西电网有限责任公司电力科学研究院 Porcelain bushing flaw detection device

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