CN109112677A - Multi-joint more storehouse pulley types open packet shredding combination machine - Google Patents

Multi-joint more storehouse pulley types open packet shredding combination machine Download PDF

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Publication number
CN109112677A
CN109112677A CN201811176159.3A CN201811176159A CN109112677A CN 109112677 A CN109112677 A CN 109112677A CN 201811176159 A CN201811176159 A CN 201811176159A CN 109112677 A CN109112677 A CN 109112677A
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China
Prior art keywords
shredding
cotton
joint
weighing
curtain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811176159.3A
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Chinese (zh)
Inventor
丁建中
吴大春
张笋柳
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Changzhou Old Ding Machinery Co Ltd
Original Assignee
Changzhou Old Ding Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CN201811176159.3A priority Critical patent/CN109112677A/en
Publication of CN109112677A publication Critical patent/CN109112677A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G21/00Combinations of machines, apparatus, or processes, e.g. for continuous processing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G23/00Feeding fibres to machines; Conveying fibres between machines
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/06Opening or cleaning fibres, e.g. scutching cotton by means of toothed members

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The present invention relates to a kind of multi-joint more storehouse pulley types to open packet shredding combination machine, has multi-joint wallboard rack, and be set in turn in multi-joint wallboard rack automatic feeding agency, cotton opening mechanism, weighing is for cotton machine structure, output mechanism and dedusting fan;The automatic feeding agency includes feeding curtain;The cotton opening mechanism includes expansible multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder;Between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and the main cotton opening mechanism of multiple roll cylinder and weighing between cotton machine structure by shifting curtain for being connected.

Description

Multi-joint more storehouse pulley types open packet shredding combination machine
Technical field
The present invention relates to weaving non-woven cloth field of mechanical technique, in particular to a kind of multi-joint more storehouse pulley types open packet shredding Combination machine.
Background technique
A kind of existing be directed to such as is led with high electrostatic glass fibre, superfine Denier fibre, high-curl-flexibility hollow screw fiber, height The simply connected double roller cartridge type bale opener of electric rate carbon fiber etc. is by simply connected wallboard rack (3) and to be set in turn in simply connected wallboard rack On automatic feeding agency (1-1) (2-1) (1-2) (5), transfer curtain (2-2) (7-1), double roller cylinder skew nailing curtain cotton opening mechanism (6-1) Oblique curtain main transmission, the transmission of (6-2) work hired roughneck (6-3) stripping hair hired roughneck (2-3) skew nailing curtain (11) sprocket wheel, electronic scale hair bucket weighing supply Cotton part (8) (10-1) (10-2) (12) (13) output curtain mechanism (2-4) and dedusting fan (no figure), motor, speed reducer etc. Component composition, and intelligent electric system is formed by PC/ touch screen, photoelectric sensor, wind pressure sensor, metal detector etc., it uses The rotation of motor and speed reducer is controlled, and each roller and skew nailing curtain is driven to carry out shredding to fiber, supply rear is mechanical.
Standard component configuration:
2-1,2-2,2-4: rubber curtain (being ordered according to breadth)/1 each,
2-3: skew nailing curtain is ordered according to breadth)/1,
5: the flat curtain driving motor of cotton: RV075-B-300-V5-0.55KW/1 platform is fed,
6-1: skew nailing curtain driving motor: RV075-B-25-V5-1.5KW/1 platform,
6-2,6-3: hired roughneck's driving motor: RV075-B-10-V5-1.5KW/1 platform,
10-1: cylinder SC40X125CA/1 set,
10-2: cylinder SC40X60CA/1 set,
8: weighing sensor and control system/1 set.
General power 5KW is amounted to, General Production Lines configure 3~4.
The simply connected skew nailing curtain bale opener is applicable to hygienic material, leather base fabric, footwear material, geotextiles, high temperature dustproof mistake The processing opening system of the various different fibrous raw materials such as filter material material, fire-proof high-temperature resistant thermal insulation material.But the bale opener is only applicable in Various chemical fibre raw materials are blended, and are suitable only for the raw material length of 38mm~76mm, and raw material length is basic greater than 76~120mm Shredding is bad, in operational process, it may appear that it is easy that skew nailing curtain (is made of) easily fade decortication, wooden stick of skin curtain skin curtain, wooden stick, metal nail It damages, fall the defects of following closely, there are also being exactly that electronics weighing precision CV value fluctuates between 10%-20%, cotton-wool is (uniform at lumps Degree 20% or so) mechanical speed and production capacity is 150Kg/h when platform, fiber is not suitable for refine shredding substantially and be processed, especially It is for (such as with high electrostatic glass fibre, superfine Denier fibre, high-curl-flexibility hollow screw fiber, high conductivity carbon fiber etc.) The more dust of special fibre board leakproofness difference flyings are unable to control, and board has failure is more, shuts down frequent, shutdown in 12 hours to clear up Once, the drawbacks such as big (artificial repeatedly to carry circulation shredding), the bad environments of labor intensity of workers, low efficiency, production capacity be low.
Summary of the invention
The purpose of the present invention is overcoming defect of the existing technology, provide it is a kind of there is 100% not damaged fiber, open packet Shredding is high in machining efficiency, 300~500Kg/h of production capacity when production capacity is 2-3 times of conventional types, platform, and the cleaning of shutdown in 15 days is primary, from The multi-joint more storehouse pulley types for mixing well the features such as accurate weighing of whole or weighing belt reaches 2% or so for cotton part CV% open packet shredding connection Conjunction machine.
Realizing the technical solution of the object of the invention is: the multi-joint more storehouse pulley types of one kind open packet shredding combination machine, have multi-joint Wallboard rack, and be set in turn in multi-joint wallboard rack automatic feeding agency, cotton opening mechanism, weighing is for cotton machine structure, defeated Mechanism and dedusting fan out;The automatic feeding agency includes feeding curtain;The cotton opening mechanism includes that expansible multiple roll cylinder is pre- Cotton opening mechanism and the main cotton opening mechanism of multiple roll cylinder;Between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and multiple roll The main cotton opening mechanism of cylinder is with weighing for being connected by shifting curtain between cotton machine structure.
Multiple roll cylinder pre-blowing machine structure described in above-mentioned technical proposal includes pre- shredding hired roughneck;The pre- shredding hired roughneck includes pre- stripping Hair roller and two pre-operation rollers;The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck;The main shredding hired roughneck includes The spaced stripper roller cylinder of several groups and work roller, and it is set to the cleaning roller on top;It is the pre- stripper roller cylinder, pre- Work roller, stripper roller cylinder, work roller and cleaning roller pass through corresponding independent frequency control motor transmission.
Weighing described in above-mentioned technical proposal includes weighing mechanism and PLC intelligent controller for cotton machine structure;The weighing mechanism For Auto-alignment machine or belt scale mechanism.
Weighing described in above-mentioned technical proposal is for being equipped with self-control circulating system between cotton machine structure and output curtain mechanism;The automatic control The circulatory system includes Pneumatic reverse turning bed, the triangle variable diameter suction inlet threeway mechanism being sequentially connected, blower, pipeline and condenser.
Output mechanism described in above-mentioned technical proposal includes output curtain mechanism and shredding output mechanism;The output curtain mechanism Both ends are connected with weighing for cotton machine structure and shredding output mechanism respectively, and the middle part upper end setting of output curtain mechanism is Pneumatic reverse turning bed;Institute Shredding output mechanism is stated to be connected by pipeline with the import of triangle variable diameter suction inlet threeway mechanism.
It is provided with the protected enclosure with side door in multi-joint wallboard rack described in above-mentioned technical proposal and stops with opening the door The electronic lock of machine.
After adopting the above technical scheme, the present invention have the effect of it is following positive:
(1) present invention abolishes skew nailing curtain easy to damage, has 100% not damaged fiber, and it is high in machining efficiency to open packet shredding, Even to enter multiple roll cylinder pre-blowing machine structure, production capacity is 2-3 times of conventional types, and traditional idea is broken in machine design, using completely new side Formula, i.e., multi-joint multiple roll cartridge type substitute skew nailing curtain, and taken in conjunction production actual needs carries out comprehensive design, rationally beautiful, dust-proof effect The advantages that fruit is good, machine intelligenceization control, easy for installation.
(2) bale opener of the present invention compared with prior art has abolished skew nailing curtain, replaces skew nailing by multiple roll cylinder pre-blowing machine structure Curtain (is made of) shredding skin curtain, wooden stick, metal nail, the winged cotton skew nailing curtain side of solution feeding unit sealing difference is stuck, wooden stick damages, Fall the defect of nail, and multiple roll cylinder pre-blowing machine structure can need to accelerate according to user;The main cotton opening mechanism of multiple roll cylinder is close A work roller above is substituted by cleaning roller, and all individually frequency control transmissions, and fiber is avoided to wind main working roll Cylinder.
(3) present invention is continuous for cotton, guarantees that subsequent cotton layer grammes per square metre deviation fluctuation in very low range, provides high-quality for client The product of amount is laid a solid foundation.
(4) the main cotton opening mechanism the top work roller inverted running of multiple roll cylinder of the invention plays the role of cleaning roller, The cotton net being embedded on main work roller in metal nail can be floated to needle cloth table under the quick turning effort of cleaning roller Face allows lower stripper roller cylinder to strip transfer completely.
(5) autoleveller of the invention or the accurate weighing of weighing belt can reach 2% for cotton CV%, it is high to high-end product uniformly Degree, grammes per square metre proportion CV%, high production capacity, the minimum damage ratio of fiber require meet, such as high-grade cloth blend fibre ratio, color Difference;The mixing ratio etc. of energy conservation and environmental protection insulation fibre material;And mitigate labor intensity of workers, avoid unnecessary cleaning from shutting down Number, energy basic guarantee CV value 2%, for production capacity up to 500Kg/h, the cleaning of shutdown in 15 days is primary, so that continuous high-efficient plays this The working efficiency of equipment creates bigger economic benefit to client;
(6) present invention increases special fibre shredding self-control circulating system again, and the cotton-wool shredding uniformity is high, and single fiber rate reaches 80%, make it possible that subsequent mixed cotton mixing ratio is greatly improved.
(7) protected enclosure with side door and electronic lock of the invention can prevent fibre dust to working environment and worker Safety ensures, easy to maintenance, and beautifies equipment appearance.
Detailed description of the invention
In order that the present invention can be more clearly and readily understood, right below according to specific embodiment and in conjunction with attached drawing The present invention is described in further detail, wherein
Fig. 1 is the structural schematic diagram of traditional oblique curtain electronic scale bale opener.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structural schematic diagram of the embodiment of the present invention 1.
Fig. 4 is the top view of Fig. 3.
Specific embodiment
(embodiment 1)
See Fig. 3, the present invention has multi-joint wallboard rack 101, and is set in turn in automatic in multi-joint wallboard rack 101 Intake mechanism, cotton opening mechanism, weighing are for cotton machine structure 107, output mechanism and dedusting fan;Automatic feeding agency includes feeding curtain 102;Feeding curtain 102 includes feeding roller, cotton transport curtain;Cotton opening mechanism includes expansible multiple roll cylinder pre-blowing machine structure and multiple roll cylinder master Cotton opening mechanism;Between multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and the main cotton opening mechanism of multiple roll cylinder and weighing are for cotton It is connected by transfer curtain 103 between mechanism 107.
Multiple roll cylinder pre-blowing machine structure includes pre- shredding hired roughneck;Pre- shredding hired roughneck includes pre- stripper roller cylinder 104 and two pre- works Make roller 105;The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck;Main shredding hired roughneck includes the spaced stripper roller of several groups Cylinder 118 and work roller 117, and it is set to the cleaning roller 116 on top;Pre- stripper roller cylinder 104, pre-operation roller 105, stripping Hair roller 118, work roller 117 and cleaning roller 116 are driven by corresponding independent frequency control motor 106.;It is single Only frequency control motor 106 hangs on direct-connection transmission on hired roughneck's axis.Each 119 driven separately of flashlight machine of performing fighting in advance, can pass through Increase multiple roll cylinder pre-blowing machine structure, packet number is opened in increase;Each master performs fighting the combination of flashlight machine driven separately, further improves Opener effect, complete machine sealing effect is good, increases service life, reduces failure rate, while this type does not damage fiber 100% In the case of than traditional bale opener production capacity improve 2-3 times.Production capacity is up to 500Kg/h, and the cleaning of shutdown in 15 days is primary, mixing ratio 80%.
Weighing includes weighing mechanism and PLC intelligent controller for cotton machine structure 107;Weighing mechanism is Auto-alignment machine or skin Belt scale mechanism 120;Precision CV value can control 2%, compared to the erratic fluctuations of traditional tiltedly CV10%-20% of curtain bale opener Rate, the present invention can be continuously precisely even into output curtain opening mechanisms.
Weighing is for being equipped with self-control circulating system between cotton machine structure 107 and output curtain mechanism 108;Self-control circulating system position increases Equipped with 2 aluminium rolls, self-control circulating system include Pneumatic reverse turning bed 110 be sequentially connected, triangle variable diameter suction inlet threeway mechanism 111, Blower 113, pipeline 114 and condenser 115.Self-control circulating system is specific to special fibre, and that shredding effect is not achieved is further It is arranged by recycling shredding to reach requirement, for the high electrostatic glass fibre of such as high temperature resistant band, superfine Denier fibre, high volume Curvature hollow screw fiber, High-conductivity carbon fiber etc. recycle addition entrance, solution compared to manually repeating to carry in traditional handicraft It has determined traditional bale opener lumps cotton-wool problem, to reach to form that deliver into shredding defeated close to 80% single fiber shape cotton-wool Mechanism out, the above mechanism constitute jointly fining high-precision flexibility and open packet shredding effect, and the opener uniformity is mentioned from original 20% It is high by 80% or more, it is widely used in civilian high-end non-woven fabrics, industrial high-tech industry non-woven fabrics, military project high-tech product, is mentioned For optimal selection, mitigates labor intensity of workers, avoid unnecessary cleaning machine stop times.
Output mechanism includes output curtain mechanism 108 and shredding output mechanism 109;Export curtain mechanism 108 both ends respectively with Weighing is connected for cotton machine structure 107 with shredding output mechanism 109, the middle part upper end setting Pneumatic reverse turning bed 110 of output curtain mechanism 108; Shredding output mechanism 109 is connected by pipeline with the import of triangle variable diameter suction inlet threeway mechanism 111, and shredding output mechanism 109 wraps Include shredding motor 121 and motor 122.
The protected enclosure 112 with side door is provided in multi-joint wallboard rack 101 and with the electronic gate shut down that opens the door Lock.
Standard component configuration of the invention:
Independent frequency control motor 106:RV075-10-V5-1.5KW/6 platform,
Weighing is for cotton machine structure 107: electronic scale device and PLC intelligence control system (outsourcing)/1 set,
Blower 113:4# cotton transport blower fan: Y132S1-2 5.5KW/1 platform,
Feeding curtain 102, transfer curtain 103, output curtain mechanism 108: cotton transport rubber curtain (customized according to breadth, totally 5),
Hired roughneck's motor 119:RV075-B-100-Y80B5D35-0.55KW/4 platform,
Weighing belt 120:RV075-B-40-V5-1.5KW/1 platform,
Shredding motor 121:R47D90L4-36.93-M1-1.5KW/1 platform,
Motor 122:Y132M-4 7.5KW/1 platform,
Triangle variable diameter suction inlet threeway mechanism 111: 2 sets of Pneumatic three-way (outsourcing),
Total general power: 27.2KW.
On the basis of synthesis is without spinning equipment and cotton spinning traditional equipment and production practices, traditional design theory is thoroughly overturned, and Multi-joint multiple roll cartridge type of the invention is developed instead of skew nailing curtain, the independent Frequency Drive control of multiple roll, humanized self-controlled circulating system The preceding road equipment of non-woven fabrics that the integral intelligent combined of uniting controls.
The operation principle of the present invention is that: fiber, which enters after automatic feeding agency, opens packet into the structure increase of multiple roll cylinder pre-blowing machine Number improves opener effect subsequently into the main cotton opening mechanism of multiple roll cylinder, subsequently into weighing for cotton machine structure 107 and output mechanism, The separation of cotton gas is carried out by dedusting fan, reaches dust removing effects.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention Within the scope of shield.

Claims (7)

1. a kind of multi-joint more storehouse pulley types open packet shredding combination machine, there is multi-joint wallboard rack (101), and be set in turn in more Automatic feeding agency, cotton opening mechanism, weighing on connection wallboard rack (101) is for cotton machine structure (107), output mechanism and dedusting wind Machine;The automatic feeding agency includes feeding curtain (102);It is characterized by: the cotton opening mechanism includes expansible multiple roll cylinder Pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder;It is between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and more The main cotton opening mechanism of roller is with weighing for being connected by shifting curtain (103) between cotton machine structure (107).
2. multi-joint more storehouse pulley types according to claim 1 open packet shredding combination machine, it is characterised in that: the multiple roll cylinder is pre- Cotton opening mechanism includes pre- shredding hired roughneck;The pre- shredding hired roughneck includes pre- stripper roller cylinder (104) and two pre-operation rollers (105);The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck;The main shredding hired roughneck includes the spaced stripping of several groups Hair roller (118) and work roller (117), and it is set to the cleaning roller (116) on top;The pre- stripper roller cylinder (104), Pre-operation roller (105), stripper roller cylinder (118), work roller (117) and cleaning roller (116) pass through corresponding list Only frequency control motor (106) transmission;The independent frequency control motor (106) hangs on direct-connection transmission on hired roughneck's axis.
3. multi-joint more storehouse pulley types according to claim 2 open packet shredding combination machine, it is characterised in that: the weighing is for cotton Mechanism (107) includes weighing mechanism and PLC intelligent controller;The weighing mechanism is Auto-alignment machine or belt scale mechanism.
4. multi-joint more storehouse pulley types according to claim 2 or 3 open packet shredding combination machine, it is characterised in that: the weighing For being equipped with self-control circulating system between cotton machine structure (107) and output curtain mechanism (108);The self-control circulating system includes successively phase Pneumatic reverse turning bed (110) even, triangle variable diameter suction inlet threeway mechanism (111), cotton transport blower fan (113), pipeline (114) and condenser (115)。
5. multi-joint more storehouse pulley types according to claim 4 open packet shredding combination machine, it is characterised in that: the output mechanism Including output curtain mechanism (108) and shredding output mechanism (109);The both ends of output curtain mechanism (108) are supplied with weighing respectively Cotton machine structure (107) is connected with shredding output mechanism (109), and the middle part upper end setting of output curtain mechanism (108) is Pneumatic reverse turning bed (110);The shredding output mechanism (109) is connected by pipeline with the import of triangle variable diameter suction inlet threeway mechanism (111).
6. multi-joint more storehouse pulley types according to claim 5 open packet shredding combination machine, it is characterised in that: the multi-joint wallboard The protected enclosure (112) with side door is provided in rack (101) and with the electronic lock shut down that opens the door.
7. multi-joint more storehouse pulley types according to claim 6 open packet shredding combination machine, it is characterised in that: the self-controlled circulating System position has additional 2 aluminium rolls.
CN201811176159.3A 2018-10-10 2018-10-10 Multi-joint more storehouse pulley types open packet shredding combination machine Pending CN109112677A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN110629329A (en) * 2019-10-18 2019-12-31 盐城金大纺织机械制造有限公司 Multi-variety blending automatic control system

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