CN208884044U - A kind of multiple roll cylinder cotton blender machine - Google Patents
A kind of multiple roll cylinder cotton blender machine Download PDFInfo
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- CN208884044U CN208884044U CN201821637906.4U CN201821637906U CN208884044U CN 208884044 U CN208884044 U CN 208884044U CN 201821637906 U CN201821637906 U CN 201821637906U CN 208884044 U CN208884044 U CN 208884044U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model relates to a kind of multiple roll cylinder cotton blender machines, including one or more groups of series connection units；The unit has condenser, automatic cotton feeder structure, multiple roll cylinder cotton layer transfer passage, output channel and cotton transport blower fan system and electric-automation control system；The multiple roll cylinder cotton layer transfer passage is driven by frequency control motor comprising the work roller and stripper roller cylinder of several alternate settings in wallboard rack, and a cleaning roller positioned at wallboard rack top；One work roller and a stripper roller cylinder form cotton layer transfer passage together；Coaxial staight needle roller is equipped in work roller and stripper roller cylinder.The efficient high yield multiple roll cylinder mixing chamber of the utility model, with 100%, damaged fiber, mixture homogeneity be not high, processing efficiency improves at least 3 times, and cotton-wool forming, machine designs rationally beautiful, good dustproof effect, the advantages that machine intelligenceization controls, easy for installation, saves space occupied.
Description
Technical field
The utility model relates to non-woven cloth field of mechanical technique of weaving, especially a kind of multiple roll cylinder cotton blender machine.
Background technique
A kind of existing double roller cylinder skew nailing curtain mixing chamber, including frame plate, transmission mechanism and are set in turn in rack wall
Condenser, automatic cotton feeder structure, double roller cylinder mechanism, single layer skew nailing curtain conveying drive on plate, output curtain opening mechanism and
Cotton transport blower fan system and electric-automation control system.Condenser includes the thick shredding material for receiving preposition equipment conveying and coming
Fixed punching cylinder, cotton gas separate dust-extraction unit, and the air and dust in the cotton-wool of the road Shi Qian shredding separate as far as possible, are left
Cotton-wool fall into mixing chamber；Automatic cotton feeder structure includes feeding the flat curtain of cotton, leading curtain roller and front and back photoelectricity dress in wallboard rack
It sets and transmission device, preceding electrooptical device automatically controls preceding road equipment and convey next cotton height and cotton amount, rear road photoelectricity is automatic
Control the cotton position height close to single layer skew nailing curtain conveying drive；Double roller cylinder mechanism includes two sawtooth rollers, is located at wallboard
The combination of the skew nailing curtain of spaced stripper roller cylinder (1) and work roller (1) and centre in rack；Single layer skew nailing curtain
Conveying drive includes the skew nailing curtain of a difference breadth, leads the cotton layer conveying together with support curtain roller composition of curtain roller for two and leads to
Road, with by the promotion to the independent frequency control single layer cotton net production capacity of skew nailing curtain, the cotton-wool mixture homogeneity of different cultivars by
50% decreases；Again because of equipment technical restriction itself, the uniformity significantly declines the actual production for seriously affecting user
Demand.And skew nailing curtain < (being made of rubber curtain, wooden stick, metal nail etc.) rubber curtain easily decolourizes, and scaling, wooden stick be easily rupturable, metal
Follow closely caducous defect >, the cotton-wool of feeding mixes, and can not clean even into next procedure, sets among double roller cylinder hired roughneck
The single layer skew nailing curtain conveying drive set, the cotton-wool on work roller and stripper roller cylinder before and after allowing can not strip completely to be turned
It moves；Work roller and stripper roller cylinder can not play the mixing shredding that 100% does not damage fiber (skew nailing curtain twines cotton and rewinds phenomenon) and make
With in the case where up to 50% mixing ratio, production capacity is limited；Meanwhile the double roller cylinder skew nailing curtain mixing chamber is only applicable in respectively
Kind of chemical fibre raw material is blended, and is suitable only for the raw material length of 38mm~76mm, and raw material length greater than 76~120mm substantially without
, there is serious winding in method mixing output, and it is even more impossible to guarantee that normal mechanical speed is 40m/min, install general power 15KW, platform
When production capacity be 330Kg/h requirement, seriously constrain later process combing processing, spindle nose flyings are more, board have failure it is more,
It is primary to shut down cleaning in frequent, every 12 hours, the drawbacks such as labor intensity of workers is big, bad environments, low efficiency, production capacity are low.
Summary of the invention
The purpose of the utility model is to overcome defects of the existing technology, provide a kind of efficient high yield multiple roll cylinder mixed cotton
Storehouse, with 100%, damaged fiber, mixture homogeneity height, high in machining efficiency, cotton-wool forming, machine design be not rationally beautiful, anti-
The advantages that dirt effect is good, and booting production, which is essentially ensures that, did not had to cleaning for two weeks (15 days), machine intelligenceization control, easy for installation
Multiple roll cylinder cotton blender machine.
Realizing the technical solution of the utility model aim is: a kind of multiple roll cylinder cotton blender machine, including one or more groups of cascade machines
Group；The unit has condenser, automatic cotton feeder structure, multiple roll cylinder cotton layer transfer passage, output channel and cotton transport blower fan system
And electric-automation control system；The condenser is placed in the cotton the top of the warehouse being mounted in wallboard rack；It is described to feed cotton automatically
Mechanism is set to the bottom in cotton storehouse and multiple roll cylinder cotton layer transfer passage；The cotton transport blower fan system is installed on wallboard frame top,
And input port is connected by output channel with the output end of multilayer conveying drive；The electric-automation control system installation
Any one side of wallboard rack is placed in electrical control cabinet；The multiple roll cylinder cotton layer transfer passage is driven by frequency control motor
It is dynamic comprising the work roller and stripper roller cylinder of several alternate settings in wallboard rack, and it is located at wallboard rack top
A piece cleaning roller at end；One work roller and a stripper roller cylinder form cotton layer transfer passage together；Work roller and stripping
Coaxial staight needle roller is equipped in hair roller.
Condenser described in above-mentioned technical proposal includes the fixed punching for receiving the thick shredding material that preposition equipment conveying comes
Cylinder and cotton gas separate dust-extraction unit；Cotton orlop portion is equipped with automatic cotton feeder structure；
The automatic cotton feeder structure includes feeding the flat curtain of cotton, leading curtain roller, preceding electrooptical device, rear electrooptical device and feed cotton transmission
Device；The both ends for feeding the flat curtain of cotton, which are equipped with to be mounted in wallboard rack, leads curtain roller, and wherein one end leads curtain roller and feeds cotton biography
Dynamic device is connected；The preceding electrooptical device is installed on the front position in cotton storehouse, and automatically controls the cotton position that preceding road equipment conveying comes
Height and cotton amount；Electrooptical device is installed on the back-end location in cotton storehouse after described, and automatically controls close to the cotton position of multiple roll cylinder mechanism
Highly.
Work roller, stripper roller cylinder and cleaning roller frequency control electricity corresponding with its own described in above-mentioned technical proposal
Machine is drivingly connected.
All stripper roller cylinders of above-mentioned technical proposal pass through synchronous belt and stripping hair frequency control motor linkage；All working roller
Pass through same synchronous belt and work frequency control motor linkage with a cleaning roller on top.
The stripping hair expansion tightening wheel of position triangular in shape setting is equipped between the two neighboring stripper roller cylinder of above-mentioned technical proposal, it is adjacent
The work expansion tightening wheel of position triangular in shape setting is equipped between two work rollers；The working roll of the cleaning roller and upper end on top
The cleaning expansion tightening wheel of position triangular in shape setting is equipped between cylinder；The stripping hair expansion tightening wheel is located between stripper roller cylinder central axes
The same side of line is arranged；The cleaning expansion tightening wheel and all working expansion tightening wheel are located at the company between the central axes of work expansion tightening wheel
The same side of line is arranged.
The protected enclosure with side door is provided in wallboard rack described in above-mentioned technical proposal, and with the electricity shut down that opens the door
Cervical orifice of uterus lock.
After adopting the above technical scheme, the utility model have the effect of it is following positive:
(1) the efficient high yield multiple roll cylinder cotton blender machine of the utility model, with 100%, damaged fiber, mixture homogeneity height do not add
Work efficiency rate improves at least 3 times, and by original 330Kg/h platform promotion to 800~900Kg/h platform, cotton-wool forming, machine is set
Rationally beautiful, good dustproof effect is counted, cleaning is shut down by 12 hours/time, is promoted to 15 days/time, machine intelligenceization controls, installation side
Just, the advantages that saving space occupied.
(2) the utility model abolishes skew nailing curtain, avoids being made of due to skew nailing curtain rubber curtain, wooden stick, metal nail etc., rubber
Curtain easily decolourizes, and scaling, wooden stick be easily rupturable, the caducous defect of metal nail, it is ensured that for the cotton-wool of feeding without mixing, cleaning is uniform
Into next procedure, the cleaning roller of multiple roll cylinder hired roughneck the top is allowed on subsequent upper and lower every group of work roller and stripper roller cylinder
Cotton-wool strip transfer completely；Every group of work roller and stripper roller cylinder primarily serve the mixing shredding that 100% does not damage fiber and make
With reaching 80% mixing ratio, abandon old designing axiom, using completely new design philosophy, it is raw to provide optimal mechanical for user
Equipment is produced, mitigates people's labor intensity, unnecessary cleaning machine stop times is avoided, so that continuous high-efficient plays the work of this equipment
Efficiency creates bigger economic benefit to client, extends service life, reduces failure rate.Meanwhile skew nailing curtain is abolished, it can be with
Guarantee the promotion for reaching 3 times or more times production capacities under the premise of mixture homogeneity is constant；Again because device height limits, can use more
Connection mode extends, i.e. units connected in series mode, to realize that another uniformity is obviously improved.
(3) protected enclosure of the utility model with side door and electronic lock can prevent fibre dust to working environment and worker
Safety ensure, it is easy to maintenance, and beautify equipment appearance.
Detailed description of the invention
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model, wherein
Fig. 1 is the structural schematic diagram of the utility model embodiment 1.
Fig. 2 is the multiple roll cylinder cotton layer transfer passage simplified flowchart of the embodiments of the present invention 1.
Fig. 3 is the structural schematic diagram of the utility model embodiment 2.
Fig. 4 is the multiple roll cylinder cotton layer transfer passage front simplified flowchart of the embodiments of the present invention 2.
Fig. 5 is the multiple roll cylinder cotton layer transfer passage reverse side simplified flowchart of the embodiments of the present invention 2.
Fig. 6 is the structural schematic diagram of traditional oblique curtain mixing chamber shredding combination machine.
Specific embodiment
(embodiment 1)
See that Fig. 1 and Fig. 2, the utility model include one or more groups of series connection units；Unit has condenser 1, feeds cotton automatically
Mechanism, multiple roll cylinder cotton layer transfer passage, output channel 2 and cotton transport blower fan system 3 and electric-automation control system；Condenser
1 is placed in 5 top of cotton storehouse being mounted in wallboard rack 4；Automatic cotton feeder structure is set to cotton storehouse 5 and multiple roll cylinder cotton layer transfer passage
Bottom；The power 5.5KW-2B of cotton transport blower fan system 3, model Y-132S1-2, cotton transport blower fan system 3 are installed on wallboard rack 4
Top, and input port is connected by output channel 2 with the output end of multilayer conveying drive；Electric-automation control system peace
Loaded on being placed in any side of wallboard rack 4 in electrical control cabinet；Multiple roll cylinder cotton layer transfer passage is driven by frequency control motor,
It includes the work roller 6 and stripper roller cylinder 7 of 3 groups of alternate settings in wallboard rack 4, and is located at wallboard rack 4 and pushes up
A piece cleaning roller 8 at end；One work roller 6 cotton layer transfer passage together with a composition of stripper roller cylinder 7；Work roller 6
With coaxial staight needle roller is equipped in stripper roller cylinder 7.
Condenser 1 includes that the fixed punching cylinder for receiving the thick shredding material that preposition equipment conveying comes and the separation of cotton gas remove
Dirt device；5 bottom of cotton storehouse is equipped with automatic cotton feeder structure；
Automatic cotton feeder structure includes feeding the flat curtain 9 of cotton, leading curtain roller 10, preceding electrooptical device 11, rear electrooptical device 12 and feed cotton
Transmission device；The both ends for feeding the flat curtain 9 of cotton, which are equipped with, to be mounted in wallboard rack 4 and leads curtain roller 10, and wherein one end lead curtain roller 10 with
Cotton transmission device is fed to be connected；Preceding electrooptical device 11 is installed on the front position in cotton storehouse 5, and automatically controls what preceding road equipment conveying came
Cotton position height and cotton amount；Electrooptical device 12 is installed on the back-end location in cotton storehouse 5 afterwards, and automatically controls the cotton close to multiple roll cylinder mechanism
Position height.Installed power 0.75KW 1, model: RV075-B-300-0.75KW, according to breadth difference, power is varied.
Work roller 6, stripper roller cylinder 7 and cleaning roller 8 drive connection of frequency control motor 13 corresponding with its own.
Installed power 5.5KW-4P 1, model: Y132S-4.
The protected enclosure with side door is provided in wallboard rack 4, and with the electronic lock shut down that opens the door.
According to the variation of breadth, general power 17.25KW can be varied, and production capacity can be also varied, and production capacity substantially can be with
Reach 800~900Kg/h platform, do not have to cleaning machine in 15 days substantially, avoids per tour 12 hours numbers for shutting down cleaning.
(embodiment 2)
See that Fig. 3 to Fig. 5, the utility model include one or more groups of series connection units；Unit has condenser 1, feeds cotton automatically
Mechanism, multiple roll cylinder cotton layer transfer passage, output channel 2 and cotton transport blower fan system 3 and electric-automation control system；Condenser
1 is placed in 5 top of cotton storehouse being mounted in wallboard rack 4；Automatic cotton feeder structure is set to cotton storehouse 5 and multiple roll cylinder cotton layer transfer passage
Bottom；Cotton transport blower fan system 3 is installed on 4 top of wallboard rack, and input port passes through output channel 2 and multilayer conveyance machine
The output end of structure is connected；Electric-automation control system, which is installed in electrical control cabinet, is placed in any side of wallboard rack 4；It is more
Roller cotton layer transfer passage is driven by frequency control motor comprising the working roll of 3 groups of alternate settings in wallboard rack 4
Cylinder 6 and stripper roller cylinder 7, and a cleaning roller 8 positioned at 4 top of wallboard rack；One work roller 6 and a stripper roller
7 composition of cylinder, one of cotton layer transfer passage；Coaxial staight needle roller is equipped in work roller 6 and stripper roller cylinder 7.
Condenser 1 includes that the fixed punching cylinder for receiving the thick shredding material that preposition equipment conveying comes and the separation of cotton gas remove
Dirt device；5 bottom of cotton storehouse is equipped with automatic cotton feeder structure；
Automatic cotton feeder structure includes feeding the flat curtain 9 of cotton, leading curtain roller 10, preceding electrooptical device 11, rear electrooptical device 12 and feed cotton
Transmission device；The both ends for feeding the flat curtain 9 of cotton, which are equipped with, to be mounted in wallboard rack 4 and leads curtain roller 10, and wherein one end lead curtain roller 10 with
Cotton transmission device is fed to be connected；Preceding electrooptical device 11 is installed on the front position in cotton storehouse 5, and automatically controls what preceding road equipment conveying came
Cotton position height and cotton amount；Electrooptical device 12 is installed on the back-end location in cotton storehouse 5 afterwards, and automatically controls the cotton close to multiple roll cylinder mechanism
Position height.Installed power 0.75KW 1, model: RV075-B-300-0.75KW, according to breadth difference, power is varied.
The protected enclosure with side door is provided in wallboard rack 4, and with the electronic lock shut down that opens the door.
All stripper roller cylinders 7 pass through synchronous belt 14 and stripping hair frequency control motor linkage；All working roller 6 and top
One cleaning roller 8 passes through same synchronous belt 14 and work frequency control motor linkage.Installed power 5.5KW-4P 1, type
Number: Y132S-4.
The stripping hair expansion tightening wheel 15 of position triangular in shape setting, two neighboring work are equipped between two neighboring stripper roller cylinder 7
The work expansion tightening wheel 16 of position triangular in shape setting is equipped between roller 6；The work roller 6 of the cleaning roller 8 and upper end on top
Between be equipped with position triangular in shape setting cleaning expansion tightening wheel 17；Stripping hair expansion tightening wheel 15 is located between 7 central axes of stripper roller cylinder
The same side of line is arranged；Cleaning expansion tightening wheel 17 and all working expansion tightening wheel 16 are located at the company between the central axes of work expansion tightening wheel
The same side of line is arranged.
Multiple roll cylinder cotton layer transfer passage includes (three groups) work rollers of multiple groups and stripper roller cylinder, every group of work roller and shells hair
Roller forms one of cotton layer transfer passage, and seven rollers form three layers of cotton net channel, and nine rollers form four layers of cotton net channel, and so on,
Reach the promotion of 3 times or more times production capacities under the premise of keeping mixture homogeneity constant；Again because device height limits, Ke Yiyong
Cascade extension, i.e. units connected in series mode, to realize that another uniformity is obviously improved.
Blower uses Y132S1-2 5.5KW (vertical)/1 with frequency control motor；
Work roller and stripper roller cylinder with frequency control motor uses Y132S-4 5.5KW (horizontal)/2；
Bottom curtain is driven frequency control motor and uses RCF57-106.58-0.75KW/1 platform；
Bottom curtain is the opening band with antistatic black basket and butterfly button.
The working principle of the utility model are as follows: air and dust in the cotton-wool of 1 road Shi Qian shredding of condenser divide as far as possible
From remaining cotton-wool falls into mixing chamber；The preceding electrooptical device of automatic cotton feeder structure automatically controls the cotton position that preceding road equipment conveying comes
Height and cotton amount, cotton position height of the rear road packaging close to multiple roll cylinder (seven rollers) mechanism；Subsequently into multiple roll cylinder cotton layer
Transfer passage carries out driven separately or linkage cotton transport, realizes stable 80% uniformity of mixing and 3 times of stable production capacities, finally leads to
Cross the output of output channel 2.
Above specific embodiment has carried out further in detail the purpose of this utility model, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above are only specific embodiments of the present invention, it is practical new to be not limited to this
Type, within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done should be included in this
Within the protection scope of utility model.
Claims (6)
1. a kind of multiple roll cylinder cotton blender machine, including one or more groups of series connection units；The unit has condenser (1), feeds cotton automatically
Mechanism, multiple roll cylinder cotton layer transfer passage, output channel (2) and cotton transport blower fan system (3) and electric-automation control system；Institute
Condenser (1) is stated to be placed at the top of the cotton storehouse (5) being mounted on wallboard rack (4)；The automatic cotton feeder structure is set to cotton storehouse (5)
With the bottom of multiple roll cylinder cotton layer transfer passage；The cotton transport blower fan system (3) is installed at the top of wallboard rack (4), and input port
It is connected by output channel (2) with the output end of multilayer conveying drive；The electric-automation control system is installed on electricity
Wallboard rack (4) any side is placed in gas control cabinet；It is characterized by: the multiple roll cylinder cotton layer transfer passage is by frequency conversion tune
Speed motor driving comprising it is located at the work roller (6) and stripper roller cylinder (7) of several alternate settings on wallboard rack (4), with
And it is located at a cleaning roller (8) on wallboard rack (4) top；One work roller (6) and stripper roller cylinder (7) composition one
Road cotton layer transfer passage；Coaxial staight needle roller is equipped in work roller (6) and stripper roller cylinder (7).
2. multiple roll cylinder cotton blender machine according to claim 1, it is characterised in that: the condenser (1) includes installing before receiving
The fixed punching cylinder and cotton gas for the thick shredding material that standby conveying comes separate dust-extraction unit；Cotton storehouse (5) bottom is equipped with certainly
Dynamic feeding mechanism；
The automatic cotton feeder structure includes feeding the flat curtain of cotton (9), leading curtain roller (10), preceding electrooptical device (11), rear electrooptical device (12)
And feed cotton transmission device；The both ends for feeding the flat curtain of cotton (9), which are equipped with, is mounted on leading curtain roller (10) on wallboard rack (4), and
Wherein one end leads curtain roller (10) and is connected with cotton transmission device is fed；The preceding electrooptical device (11) is installed on the front end position in cotton storehouse (5)
It sets, and automatically controls cotton position height and cotton amount that preceding road equipment conveying comes；Electrooptical device (12) is installed on cotton storehouse (5) after described
Back-end location, and automatically control the cotton position height close to multiple roll cylinder mechanism.
3. multiple roll cylinder cotton blender machine according to claim 2, it is characterised in that: the work roller (6), stripper roller cylinder (7)
Frequency control motor (13) corresponding with its own with cleaning roller (8) is drivingly connected.
4. multiple roll cylinder cotton blender machine according to claim 2, it is characterised in that: all stripper roller cylinders (7) pass through synchronous belt
(14) it links with stripping hair frequency control motor；One cleaning roller (8) on all working roller (6) and top is same by same
Step band (14) and work frequency control motor linkage.
5. multiple roll cylinder cotton blender machine according to claim 4, it is characterised in that: be equipped between two neighboring stripper roller cylinder (7)
The stripping hair expansion tightening wheel (15) of position triangular in shape setting is equipped with position triangular in shape between two neighboring work roller (6) and is arranged
Work expansion tightening wheel (16)；Position triangular in shape is equipped between the cleaning roller (8) on top and the work roller (6) of upper end to be arranged
Cleaning expansion tightening wheel (17)；The same side that stripping hair expansion tightening wheel (15) is located at the line between stripper roller cylinder (7) central axes is set
It sets；Cleaning expansion tightening wheel (17) and all working expansion tightening wheel (16) are located at the same of the line between the central axes of work expansion tightening wheel
Side setting.
6. multiple roll cylinder cotton blender machine according to claim 3 or 4, it is characterised in that: be provided with band on the wallboard rack (4)
The protected enclosure of side door, and with the electronic lock shut down that opens the door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821637906.4U CN208884044U (en) | 2018-10-10 | 2018-10-10 | A kind of multiple roll cylinder cotton blender machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821637906.4U CN208884044U (en) | 2018-10-10 | 2018-10-10 | A kind of multiple roll cylinder cotton blender machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208884044U true CN208884044U (en) | 2019-05-21 |
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ID=66515378
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821637906.4U Active CN208884044U (en) | 2018-10-10 | 2018-10-10 | A kind of multiple roll cylinder cotton blender machine |
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| CN (1) | CN208884044U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109112674A (en) * | 2018-10-10 | 2019-01-01 | 常州市老丁机械有限公司 | Multiple roll cylinder cotton blender machine |
-
2018
- 2018-10-10 CN CN201821637906.4U patent/CN208884044U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109112674A (en) * | 2018-10-10 | 2019-01-01 | 常州市老丁机械有限公司 | Multiple roll cylinder cotton blender machine |
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