CN210916395U - Automatic mixing, opening and carding complete equipment for multi-component fibers - Google Patents

Automatic mixing, opening and carding complete equipment for multi-component fibers Download PDF

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Publication number
CN210916395U
CN210916395U CN201921400012.8U CN201921400012U CN210916395U CN 210916395 U CN210916395 U CN 210916395U CN 201921400012 U CN201921400012 U CN 201921400012U CN 210916395 U CN210916395 U CN 210916395U
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China
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opening
conveying
cylinder
carding
mixing
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纪合聚
杨效慧
李长河
李政
刘长梅
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Qingdao Dongjia Machinery Manufacturing Co ltd
Qingdao Dongjia Textile Machinery Group Co Ltd
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Qingdao Dongjia Machinery Manufacturing Co ltd
Qingdao Dongjia Textile Machinery Group Co Ltd
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Abstract

The utility model discloses a multicomponent fibre automatic mixing opens carding complete sets, including feeding the hair unit, elementary opening device, big storehouse and mixing cotton device, secondary opening device, two-way distributor and a plurality of carding unit, feed the hair unit and include that first carry flat curtain and a plurality of feed the hair machine. The primary opening device comprises a first opening cylinder, the large-bin cotton mixing device comprises a mixing bin, and a conveying and mixing mechanism is arranged in the mixing bin. The secondary opening device is connected with the front end of the mixing bin, the secondary opening device is connected with a plurality of two-way distributors, and each two-way distributor is connected with one carding unit. The utility model discloses pay-off process share evenly, through opening many times, mix and comb, impurity and dust are clear away totally, realize that the material carries fast between each process, save the cost, and conveying efficiency is high, and the structure is optimized more, and the security is better, reduces the time of shut down clearance, improves the convenience of operation, improve equipment's availability factor and production efficiency.

Description

Automatic mixing, opening and carding complete equipment for multi-component fibers
Technical Field
The utility model relates to a spinning machine technical field, concretely relates to multicomponent fibre automatic mixing opens carding complete sets.
Background
The existing mixing, opening and carding equipment is equipment adopted in necessary processes for processing fibers or wool into strips, the processes are mutually independent, and materials need to be transferred among the processes in the whole production flow. The processing procedures are primary opening, mixing, impurity removing, secondary opening and carding procedures in sequence, after the carding and the web forming, the stripping mechanism strips the doffer into strips, the strips are wound into a strip winding barrel by a strip winding device, the materials need to be manually transferred among stations, the labor intensity is high, time and labor are wasted, and the efficiency is low. When multi-component fibers are mixed, a plurality of wool feeders are needed to feed, primary opening devices are fed through conveying flat curtains to perform primary opening, the plurality of wool feeders feed materials simultaneously, the problem of uneven distribution easily occurs on the conveying flat curtains, the problem of uneven primary opening is caused, the impurity removal effect is poor, especially, metal impurities in materials are difficult to remove, and the damage to equipment is large.
Working rolls of the carding equipment are matched with a large cylinder to continuously comb fibers or wool yarns, the fibers or the wool yarns continuously fall onto rotating shafts at two ends of the working rolls in the carding process, and the fibers or the wool yarns are wound and gradually increased on the rotating shafts due to the fact that the rotating shafts are exposed and continuously rotate. When the number of fibers or wool wound on the rotating shaft is large, the normal operation of equipment can be influenced, certain potential safety hazards exist, the only method is to stop the machine to clean the fibers or wool on the rotating shaft, the manual cleaning has the problems of large cleaning difficulty, high labor intensity, trouble and labor waste and high cost, and particularly, the production efficiency can be seriously influenced by the regular stop of the machine for cleaning.
A doffer, a large cylinder and a working roller of the carding equipment are all installed on a rack through bearings, the doffer is not provided with an independent driving device, the cylinder drives the doffer to rotate through a belt drive and a gear mechanism, and after the working period, the machine needs to be stopped to clean the surfaces of the doffer and the cylinder respectively. Because there is the transmission relation between doffer and the cylinder, in order to improve cleaning efficiency and shorten the time of shutting down, doffer need independently rotate, and the electromagnetic clutch controls for the gear mechanism that drives doffer. Because the carding machine or the carding machine can produce more dust and short fibers in the process of carding fibers or wool, the dust and the short fibers are easy to enter the inside of the electromagnetic clutch to cause the failure of the electromagnetic clutch, the separation of a gear mechanism of a doffer can not be realized in the process of stopping and cleaning, and the electromagnetic clutch has the defects of poor use reliability, instability and low service life. Therefore, the prior art is in need of further improvement.
SUMMERY OF THE UTILITY MODEL
Not enough to above-mentioned prior art, the utility model aims to provide multicomponent fibre automatic mixing opens and combs complete sets, solve the equipment mutual independence of current each process, the material is transported between each process, and intensity of labour is big, wastes time and energy, problem that the cost of labor is high.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
the complete equipment for automatically mixing, opening and carding the multicomponent fibers comprises a wool feeding unit, a primary opening device, a large-bin cotton mixing device, a secondary opening device, two paths of distributors and a plurality of carding units, wherein the wool feeding unit comprises a first conveying flat curtain and a plurality of wool feeding machines, and the plurality of wool feeding machines are sequentially arranged on one side of the first conveying flat curtain along the conveying direction of the first conveying flat curtain.
The primary opening device comprises a first opening cylinder, the first opening cylinder is positioned on the front side of the first conveying flat curtain, and the rear side of the first opening cylinder is connected with the first conveying flat curtain through a first conveying inclined curtain.
Big storehouse mixes cotton device and is located elementary opening device front side, and it includes blending bunker and first condenser, and the back top at the blending bunker is established to first condenser, and it links to each other with the first tin forest front side of opening through first conveyer pipe, first pay-off fan, is equipped with the transport mixing mechanism in the blending bunker.
The secondary opening device is located on the front side of the mixing material bin, a second cotton condenser is arranged above the secondary opening device, and the second cotton condenser is connected with the front end of the mixing material bin through a second conveying pipe.
The front side of the secondary opening device is provided with a second feeding fan, the second feeding fan is connected with the secondary opening device through a third conveying pipe, the second feeding fan is further connected with a fourth conveying pipe, and a spark detector is arranged on the fourth conveying pipe.
The two-way distributor is provided with a plurality of distributors which are sequentially connected in series on a fourth conveying pipe, and the tail end of the fourth conveying pipe and the side opening of each two-way distributor are respectively connected with one carding unit.
Preferably, the top of first transport flat screen is equipped with the mounting bracket, and the below of mounting bracket is equipped with two at least equal hair plates along direction of delivery in proper order, and the top of equal hair plate links to each other with the adjustable fixed of mounting bracket, and the front end of each equal hair plate is along transversely staggering in proper order, and each equal hair plate reduces by back forward in proper order with direction of delivery's contained angle.
Preferably, the rear side of the first opening cylinder is provided with two pairs of opening cylinder feeding rollers, and the two pairs of opening cylinder feeding rollers are sequentially arranged between the first conveying inclined curtain and the first opening cylinder.
The feed inlet of first pay-off fan rear side is close to the first front side of opening the cylinder, and the discharge gate of first pay-off fan top links to each other with the right angle portion of bending of first conveyer pipe, and same one side of two straightways of the right angle portion of bending of first conveyer pipe is provided with a bridge type magnet respectively.
The discharge gate of second pay-off fan top links to each other with the right angle portion of bending of fourth conveyer pipe, and same one side of two straightways of the right angle portion of bending of fourth conveyer pipe also is provided with an foretell bridge type magnet respectively.
Preferably, carry the mixing mechanism and include by going to the second that the back was arranged in proper order and carry flat curtain, the oblique curtain of second transport and the first nail curtain to one side, the rear end top that the flat curtain was carried to the second is equipped with the guide plate, and the guide plate is fixed with the inner wall of blending bunker and is linked to each other.
The front side and the rear side of the upper end of the first inclined nail curtain are respectively provided with a first hair peeling roller and a first hair equalizing roller, the first material suction fan is arranged inside the mixing bin, the air inlet at the top of the first material suction fan is positioned right below the upper end of the first inclined nail curtain, and the air outlet of the first material suction fan is connected with the second conveying pipe.
Preferably, a second material suction fan is arranged on the second condenser, and the second condenser is positioned above the rear part of the secondary opening device.
The secondary opening device comprises a first volume box, a second opening cylinder and a first fixed cover plate, the upper end of the first volume box is communicated with the second condenser, and a first vibrating plate is arranged on the rear side wall of the first volume box.
The second opens the cylinder and establishes under first volume case, and the second is opened the cylinder and is equipped with a pair of front and back feeding roller between the first volume case.
The first fixed cover plate is arranged on the lower rear side of the second opening cylinder, the third conveying pipe is an arc-shaped pipe body protruding upwards in the middle, and the rear end of the third conveying pipe is close to the front side of the second opening cylinder.
Preferably, each carding unit comprises a rack, and a feeding mechanism, an opening mechanism, a carding mechanism and a stripping mechanism which are sequentially arranged, wherein the feeding mechanism comprises a feeding bin, and a first bottom flat curtain, a second inclined nail curtain and a third conveying flat curtain which are sequentially arranged in the feeding bin according to the conveying direction, and the top of the feeding bin is connected and communicated with a fourth conveying pipe through a third material suction fan.
The opening mechanism and the carding mechanism are arranged on the frame, the opening mechanism is located on the front side of the third conveying flat curtain and comprises a chest cylinder and a plurality of chest cylinder working and wool stripping roller sets which are sequentially arranged above the chest cylinder, and the chest cylinder working and wool stripping roller sets comprise a working roller and a third wool stripping roller.
The carding mechanism comprises a large cylinder and a doffer, the large cylinder is positioned behind the doffer, and a transfer roller is arranged between the large cylinder and the chest cylinder.
A movable cover plate is arranged right above the large cylinder, and second fixed cover plates are respectively arranged on the front side and the rear side of the movable cover plate. The stripping mechanism is an inclined three-roller stripping mechanism which is positioned in front of the doffer.
A coiler is arranged in front of the stripping mechanism, and a pair of strip forming rollers is arranged between the coiler and the stripping mechanism.
Preferably, a second hair peeling roller and a second hair equalizing roller are respectively arranged on the front side and the rear side of the upper end of the second inclined nail curtain, a second volume box is arranged below the second hair peeling roller, and a second vibrating plate is arranged on the rear side wall of the second volume box.
And a pair of hair pressing rollers is arranged below the second volume box, and the two hair pressing rollers are arranged above the third conveying flat curtain in tandem.
Two pairs of upper and lower feeding rollers are arranged at the front side of the third conveying flat curtain, and licker-in rollers are arranged between the upper and lower feeding rollers and the chest cylinder.
Preferably, both ends of the working roll are respectively provided with a rotating shaft coaxial with the working roll, each rotating shaft is provided with a support, the rotating shafts are rotatably connected with the corresponding supports through bearings, and the supports are fixed on the rack.
The outside cover of pivot is equipped with rather than coaxial sleeve, and telescopic one end inserts the support and links to each other with the support is fixed, and in its other end stretched into the annular slot of working roll terminal surface, the sleeve stretched into the one end outside cover in the annular slot and is equipped with the adhesive ring, and the adhesive ring outward flange contacts with the annular slot inner wall.
Preferably, one side of the carding mechanism is provided with a clutch assembly, the clutch assembly comprises an adjustable mounting arm, an operating rod, a large gear and a small gear, the adjustable mounting arm is arranged on one side of the doffer, and one end of the adjustable mounting arm is hinged with the rack.
The bull gear sets up the one end at the doffer and with doffer coaxial fixed link to each other, the pinion passes through the gear shaft and establishes the middle part at adjustable installation arm.
The middle part of the operating lever is rotatably connected with the rack, and one end of the operating lever is movably connected with the other end of the adjustable mounting arm. The operating lever is provided with a lock hook which is matched with a hanging rod arranged on the frame.
Big cylinder links to each other through transmission assembly with one side of doffer, and transmission assembly includes the action wheel, follows the driving wheel, the action wheel sets up in big cylinder's pivot, follows the driving wheel setting on the gear shaft, and the action wheel links to each other through the belt between the driving wheel and the follow driving wheel.
Preferably, the wool feeder is a wool feeder equipped with a mechanical or electronic weighing device.
By adopting the technical scheme, the utility model discloses a beneficial technological effect is: the utility model discloses a multicomponent fibre pay-off is realized to a plurality of wool feeders, realizes through equal hair plates that cotton spinning or wool spinning evenly shared before getting into elementary opening device, opens, mixes and comb through many times, and impurity, dust and metal are clear away totally, adopt the structure of induced drafting to realize the quick transport of material, save a large amount of manpower and materials, and conveying efficiency is high, and the structure is optimized more, and the security is better. The utility model discloses a working roll both ends all dispose antiwind structure, reduce the time of shutting down the clearance, and simultaneously, one side of doffer disposes pure mechanical structure's clutch assembly, and the clearance between the doffer of being convenient for and big cylinder improves the convenience of operation, improve equipment's availability factor and production efficiency.
Drawings
FIG. 1 is a schematic diagram of the upstream section of an automatic multi-component fiber mixing, opening and carding plant.
Fig. 2 is a top view of the first conveying flat curtain, the mounting frame and the uniform rough board combined structure of the present invention.
FIG. 3 is a schematic diagram of the structure of the midstream section of an automatic mixing, opening and carding plant for multicomponent fibers.
FIG. 4 is a schematic diagram of the downstream section of an automatic multi-component fiber mixing, opening and carding plant.
Fig. 5 is a schematic view of a portion of fig. 4 showing a fourth feed tube, a demultiplexer and a carding unit.
Fig. 6 is a schematic view of the structural principle of the carding unit shown in fig. 4.
FIG. 7 is a schematic view of a partial assembly of the work roll, sleeve and adhesive ring shown in FIG. 6.
FIG. 8 is a schematic view of the combination of the carding mechanism, clutch assembly and drive assembly shown in FIG. 6
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings:
with reference to fig. 1 to 8, the complete set of equipment for automatically mixing, opening and carding multi-component fibers comprises a wool feeding unit 1, a primary opening device 2, a large-bin cotton mixing device 3, a secondary opening device 4, a two-way distributor 109 and a plurality of carding units, wherein the wool feeding unit 1 comprises a first conveying flat curtain 12 and a plurality of wool feeding machines 11, the plurality of wool feeding machines 11 are sequentially arranged on one side of the first conveying flat curtain 12 along the conveying direction of the first conveying flat curtain 12, the wool feeding machines 11 are wool feeding machines 11 provided with mechanical or electronic weighing devices, and discharge ports of the wool feeding machines 11 are all located right above the first conveying flat curtain 12.
The top of first transport flat screen 12 is equipped with mounting bracket 13, and the below of mounting bracket 13 is equipped with two at least equal hair boards 14 along direction of delivery in proper order, and the top of equal hair board 14 links to each other with the adjustable fixed of mounting bracket 13, and the front end of each equal hair board 14 is along transversely staggering in proper order, and the contained angle of each equal hair board 14 and direction of delivery reduces by the back forward in proper order. Specifically, a rectangular hole has been seted up respectively at the both ends of equal hair plate 14, also set up the rectangular hole that corresponds with the hookup location of equal hair plate 14 on the mounting bracket 13, the both ends of equal hair plate 14 are respectively through bolt and mounting bracket 13 fixed connection. In the working process, the materials fall onto the first conveying flat curtain 12 from the discharge port of each wool feeder 11, and the wool equalizing plates 14 realize the even spreading of the materials on the first conveying flat curtain 12 in the process that the first conveying flat curtain 12 drives the materials to advance.
The primary opening device 2 comprises a first opening cylinder 21, wherein the first opening cylinder 21 is positioned at the front side of the first conveying flat curtain 12, and the rear side of the first opening cylinder 21 is connected with the first conveying flat curtain 12 through a first conveying inclined curtain 15. Two pairs of opening cylinder feeding rollers 16 are arranged at the rear side of the first opening cylinder 21, the two pairs of opening cylinder feeding rollers 16 are sequentially arranged between the first conveying inclined curtain 15 and the first opening cylinder 21, and each pair of opening cylinder feeding rollers 16 consists of two opening cylinder feeding rollers 16 which are arranged one above the other.
The big storehouse cotton mixing device 3 is located the elementary front side that opens device 2, and it includes blending bunker 31 and first condenser 32, and first condenser 32 is established in the back upper place of blending bunker 31, and it links to each other with the first cylinder 21 front side of opening through first conveyer pipe 101, first feeding fan 102, is equipped with in the blending bunker 31 and carries the mixing mechanism. The feed inlet of first feeding fan 102 rear side is close to the front side of first opening cylinder 21, and the discharge gate of first feeding fan 102 top links to each other with the right angle portion of bending of first conveyer pipe 101, and same one side of two straightways of the right angle portion of bending of first conveyer pipe 101 is provided with a bridge type magnet 100 respectively.
The conveying and mixing mechanism comprises a second conveying flat curtain 33, a second conveying inclined curtain 34 and a first inclined nail curtain 35 which are sequentially arranged from front to back, a guide plate 36 is arranged above the rear end of the second conveying flat curtain 33, and the guide plate 36 is fixedly connected with the inner wall of the mixing bin 31. The front side and the rear side of the upper end of the first inclined nailing curtain 35 are respectively provided with a first hair peeling roller 37 and a first hair equalizing roller 38. The first material suction fan 103 is arranged inside the mixing bin 31, a collection hopper 39 is arranged above an air inlet at the top of the first material suction fan 103, the collection hopper 39 is positioned right below the upper end of the first inclined nail curtain 35, and an air outlet of the first material suction fan 103 is connected with the second conveying pipe 104.
The secondary opening device 4 is located at the front side of the mixing bin 31, a second condenser 41 is arranged above the secondary opening device 4, and the second condenser 41 is connected with the front end of the mixing bin 31 through a second conveying pipe 104. A second suction fan 42 is arranged on the second condenser 41, and the second condenser 41 is positioned at the rear upper part of the secondary opening device 4. The secondary opening device 4 comprises a first volume box 43, a second opening cylinder 44 and a first fixed cover plate 45, the upper end of the first volume box 43 is communicated with the second condenser 41, and a first vibrating plate 431 is arranged on the rear side wall of the first volume box 43.
The second opening cylinder 44 is arranged right below the first volume box 43, a pair of front and rear feeding rollers 46 is arranged between the second opening cylinder 44 and the first volume box 43, and the pair of front and rear feeding rollers 46 consists of two feeding rollers 46 which are arranged in tandem. The first fixed cover plate 45 is arranged at the rear lower side of the second opening cylinder 44, the third conveying pipe 105 is an arc-shaped pipe body protruding upwards in the middle, and the rear end of the third conveying pipe is close to the front side of the second opening cylinder 44.
A second feeding fan 106 is arranged on the front side of the secondary opening device 4, an air inlet of the second feeding fan 106 is connected with the front side of a second opening cylinder 44 of the secondary opening device 4 through a third conveying pipe 105, specifically, one end, far away from the second feeding fan 106, of the third conveying pipe 105 is close to the front side of the second opening cylinder 44, the second feeding fan 106 is further connected with a fourth conveying pipe 107, and a fire star detector 108 is arranged on the fourth conveying pipe 107.
A discharge port above the second feeding fan 106 is connected to the right-angle bending portion of the fourth conveying pipe 107, and the same side of two straight segments of the right-angle bending portion of the fourth conveying pipe 107 is also provided with one of the above-mentioned bridge magnets 100. The two-way distributor 109 is provided with a plurality of two-way distributors, and the two-way distributors are sequentially connected in series on a fourth conveying pipe 107, and the tail end of the fourth conveying pipe 107 and the side opening 109 of each two-way distributor are respectively connected with one carding unit. The fourth duct 107 is also provided with a third feed fan 22, said third feed fan 22 being located between the spark detector 108 and the first two-way distributor 109.
Each carding unit comprises a rack, and a feeding mechanism 5, an opening mechanism 6, a carding mechanism 7 and a stripping mechanism which are sequentially arranged, wherein the feeding mechanism 5 comprises a feeding bin 51, and a first bottom flat curtain 52, a second inclined nail curtain 53 and a third conveying flat curtain 54 which are sequentially arranged in the feeding bin 51 according to the conveying direction, and the top of the feeding bin 51 is connected and communicated with a fourth conveying pipe 107 through a third material suction fan 23.
A second fur peeling roller 55 and a second fur equalizing roller 56 are respectively arranged on the front side and the rear side of the upper end of the second inclined nail curtain 53, a second volume box 56 is arranged below the second fur peeling roller 55, and the rear side wall of the second volume box 56 is a second vibrating plate 561. A pair of roughening rollers 57 are arranged below the second volume box 56, and the two roughening rollers 57 are arranged above the third conveying flat curtain 54 in tandem.
The opening mechanism 6 and the carding mechanism 7 are arranged on the frame, the opening mechanism 6 is positioned on the front side of the third conveying flat curtain 54 and comprises a chest cylinder 61 and a plurality of chest cylinder working and wool stripping roller sets which are sequentially arranged above the chest cylinder 61, and the chest cylinder working and wool stripping roller sets comprise a working roller 62 and a third wool stripping roller 63. Two pairs of upper and lower feeding rollers 64 are arranged at the front side of the third conveying flat curtain 54, each pair of upper and lower feeding rollers 64 consists of an upper feeding roller and a lower feeding roller which are arranged up and down, and a licker-in 65 is arranged between the pair of upper and lower feeding rollers 64 at the front side and the chest cylinder 61.
Two ends of the working roll 62 are respectively provided with a rotating shaft 621 coaxial with the working roll 62, each rotating shaft 621 is provided with a support 66, the rotating shaft 621 is rotatably connected with the corresponding support 66 through a bearing 623, and the supports 66 are fixed on the frame. The outer side cover of pivot 621 is equipped with rather than coaxial sleeve 67, and the one end of sleeve 67 is inserted support 66 and is connected with support 66 is fixed, and in the other end of sleeve 67 stretched into the annular slot 622 of work roll 62 terminal surface, the one end outside cover that sleeve 67 stretched into annular slot 622 was equipped with adhesive ring 68, the outer edge of adhesive ring 68 and the inner wall contact of annular slot 622.
The carding mechanism 7 comprises a large cylinder 71 and a doffer 72, the large cylinder 71 is positioned behind the doffer 72, and a transfer roller 73 is arranged between the large cylinder 71 and the breast cylinder 61. A movable cover plate 74 is provided directly above the large cylinder 71, and second fixed cover plates 75 are provided on the front and rear sides thereof, respectively. A clutch assembly is arranged on one side of the carding mechanism 7 and comprises an adjustable mounting arm 81, an operating rod 82, a large gear 83 and a small gear 84, the adjustable mounting arm 81 is longitudinally arranged on one side of the doffer 72, the rear end of the adjustable mounting arm 81 is hinged with the rack, and the adjustable mounting arm 81 can rotate around the connection position of the adjustable mounting arm and the rack.
The bull gear 83 is arranged at one end of the doffer 72 and is coaxially and fixedly connected with the doffer 72, the pinion 84 is located on one side of the bull gear 83, the pinion 84 is arranged in the middle of the adjustable mounting arm 81 through a gear shaft 85, the pinion 84 and the gear shaft 85 are of an integral structure, the gear shaft 85 is in rotating fit with the adjustable mounting arm 81 through a bearing, and the pinion 84 can be meshed with the bull gear 83 and drives the bull gear 83 to rotate.
The operating rod 82 is vertically arranged on the front side of the adjusting and mounting arm 81, the middle of the operating rod 82 is rotatably connected with the rack, the upper end and the lower end of the operating rod 82 can rotate around the joint of the operating rod 82 and the rack, the lower end of the operating rod 82 is bent towards the rear side, a long round hole 821 is formed in the bent position of the operating rod 82, a pin 811 is arranged in the long round hole 821, one end of the pin 811 is fixedly connected with the front end of the adjusting and mounting arm 81 to form an integral structure, and when the operating rod 82 rotates, the adjusting and mounting arm 81 is driven to rotate around the joint of the adjusting and mounting arm 81 and the rack, so that the small gear 84. The operating lever 82 is provided with a locking hook 86, the locking hook 86 is matched with a hanging rod 87 arranged on the rack, and when the small gear 84 and the large gear 83 are in a meshed state, the locking hook 86 hooks the hanging rod 87 to position the adjustable mounting arm 81.
One side of the large cylinder 71 and one side of the doffer 72 are connected through a transmission assembly, the transmission assembly comprises a driving wheel 91 and a driven wheel 92, the driving wheel 91 is arranged on a rotating shaft of the large cylinder 71, the driven wheel 92 is arranged on the gear shaft 85, and the driving wheel 91 and the driven wheel 92 are connected through a belt 93. The stripping mechanism adopts an existing inclined three-roller stripping mechanism in the prior art, the inclined three-roller stripping mechanism is positioned in front of the doffer 72, and the stripping mechanism strips off the bast or wool spinning carded into a net on the big cylinder 71.
The device is characterized in that a coiler is arranged in front of the stripping mechanism, a pair of coiler rollers is arranged between the coiler and the stripping mechanism, a pair of cotton guide leather rings is arranged between the coiler rollers and the stripping mechanism, reticular bast or wool yarns stripped by the stripping mechanism are gathered into continuous strips through the cotton guide leather rings, and the strips are compacted through the coiler and then are wound into a strip winding barrel through the coiler.
The parts not mentioned in the utility model can be realized by adopting or using the prior art for reference.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention should also belong to the protection scope of the present invention.

Claims (9)

1. The complete equipment for automatically mixing, opening and carding the multicomponent fibers comprises a wool feeding unit, a primary opening device, a large-bin cotton mixing device, a secondary opening device, two paths of distributors and a plurality of carding units, and is characterized in that the wool feeding unit comprises a first conveying flat curtain and a plurality of wool feeders, and the plurality of wool feeders are sequentially arranged on one side of the first conveying flat curtain along the conveying direction of the first conveying flat curtain;
the primary opening device comprises a first opening cylinder, the first opening cylinder is positioned on the front side of the first conveying flat curtain, and the rear side of the first opening cylinder is connected with the first conveying flat curtain through a first conveying inclined curtain;
the large-bin cotton mixing device is positioned on the front side of the primary opening device and comprises a mixing bin and a first cotton condenser, the first cotton condenser is arranged at the rear upper part of the mixing bin and is connected with the front side of the first opening cylinder through a first conveying pipe and a first feeding fan, and a conveying and mixing mechanism is arranged in the mixing bin;
the secondary opening device is positioned on the front side of the mixing bin, a second condenser is arranged above the secondary opening device, and the second condenser is connected with the front end of the mixing bin through a second conveying pipe;
a second feeding fan is arranged on the front side of the secondary opening device and connected with the secondary opening device through a third conveying pipe, the second feeding fan is also connected with a fourth conveying pipe, and a spark detector is arranged on the fourth conveying pipe;
the two-way distributor is provided with a plurality of distributors which are sequentially connected in series on a fourth conveying pipe, and the tail end of the fourth conveying pipe and the side opening of each two-way distributor are respectively connected with one carding unit.
2. The complete equipment for automatically mixing, opening and carding the multicomponent fibers as claimed in claim 1, wherein a mounting rack is arranged above the first conveying flat curtain, at least two uniform wool boards are sequentially arranged below the mounting rack along a conveying direction, the tops of the uniform wool boards are fixedly connected with the mounting rack in an adjustable manner, the front ends of the uniform wool boards are sequentially staggered along a transverse direction, and included angles between the uniform wool boards and the conveying direction are sequentially reduced from back to front.
3. The complete equipment for automatically mixing, opening and carding the multicomponent fibers as claimed in claim 1, wherein two pairs of opening cylinder feeding rollers are arranged at the rear side of the first opening cylinder, and are sequentially arranged between the first conveying inclined curtain and the first opening cylinder;
a feed inlet at the rear side of the first feeding fan is close to the front side of the first opening cylinder, a discharge outlet above the first feeding fan is connected with a right-angle bending part of the first conveying pipe, and the same side of two straight-line sections of the right-angle bending part of the first conveying pipe is respectively provided with a bridge type magnet;
the discharge gate of second pay-off fan top links to each other with the right angle portion of bending of fourth conveyer pipe, and same one side of two straightways of the right angle portion of bending of fourth conveyer pipe also is provided with an foretell bridge type magnet respectively.
4. The complete equipment for automatically mixing, opening and carding the multi-component fibers as claimed in claim 1, wherein the conveying and mixing mechanism comprises a second conveying flat curtain, a second conveying inclined curtain and a first inclined nail curtain which are sequentially arranged from front to back, a guide plate is arranged above the rear end of the second conveying flat curtain, and the guide plate is fixedly connected with the inner wall of the mixing bin;
the front side and the rear side of the upper end of the first inclined nail curtain are respectively provided with a first hair peeling roller and a first hair equalizing roller, the first material suction fan is arranged inside the mixing bin, the air inlet at the top of the first material suction fan is positioned right below the upper end of the first inclined nail curtain, and the air outlet of the first material suction fan is connected with the second conveying pipe.
5. The automatic multi-component fiber mixing, opening and carding complete equipment as claimed in claim 1, wherein a second material suction fan is arranged on a second condenser, and the second condenser is positioned at the rear upper part of the secondary opening device;
the secondary opening device comprises a first volume box, a second opening cylinder and a first fixed cover plate, the upper end of the first volume box is communicated with the second condenser, and a first vibrating plate is arranged on the rear side wall of the first volume box;
the second opening cylinder is arranged right below the first volume box, and a pair of front and rear feeding rollers is arranged between the second opening cylinder and the first volume box;
the first fixed cover plate is arranged on the lower rear side of the second opening cylinder, the third conveying pipe is an arc-shaped pipe body protruding upwards in the middle, and the rear end of the third conveying pipe is close to the front side of the second opening cylinder.
6. The complete equipment for automatically mixing, opening and carding the multicomponent fibers as claimed in claim 1, wherein each carding unit comprises a frame, and a feeding mechanism, an opening mechanism, a carding mechanism and a stripping mechanism which are arranged in sequence, the feeding mechanism comprises a feeding bin and a first bottom flat curtain, a second inclined nail curtain and a third conveying flat curtain which are arranged in the feeding bin in sequence according to a conveying direction, and the top of the feeding bin is connected and communicated with a fourth conveying pipe through a third material suction fan;
the opening mechanism and the carding mechanism are arranged on the rack, the opening mechanism is positioned on the front side of the third conveying flat curtain and comprises a chest cylinder and a plurality of chest cylinder working and wool stripping roller sets which are sequentially arranged above the chest cylinder, and each chest cylinder working and wool stripping roller set comprises a working roller and a third wool stripping roller;
the carding mechanism comprises a large cylinder and a doffer, the large cylinder is positioned behind the doffer, and a transfer roller is arranged between the large cylinder and the chest cylinder; a movable cover plate is arranged right above the large cylinder, and second fixed cover plates are respectively arranged on the front side and the rear side of the movable cover plate;
the stripping mechanism is an inclined three-roller stripping mechanism which is positioned in front of the doffer;
a coiler is arranged in front of the stripping mechanism, and a pair of strip forming rollers is arranged between the coiler and the stripping mechanism.
7. The complete equipment for automatically mixing, opening and carding the multi-component fibers as claimed in claim 6, wherein a second wool peeling roller and a second wool equalizing roller are respectively arranged on the front side and the rear side of the upper end of the second inclined nail curtain, a second volume box is arranged below the second wool peeling roller, and a second vibrating plate is arranged on the rear side wall of the second volume box;
a pair of hair pressing rollers is arranged below the second volume box, and the two hair pressing rollers are arranged above the third conveying flat curtain in tandem;
two pairs of upper and lower feeding rollers are arranged at the front side of the third conveying flat curtain, and licker-in rollers are arranged between the upper and lower feeding rollers and the chest cylinder.
8. The complete set of automatic mixing, opening and carding equipment for the multi-component fibers as claimed in claim 6, wherein two ends of the working roll are respectively provided with a rotating shaft coaxial with the working roll, each rotating shaft is provided with a bracket, the rotating shafts are rotatably connected with the corresponding bracket through bearings, and the brackets are fixed on a rack;
the outside cover of pivot is equipped with rather than coaxial sleeve, and telescopic one end inserts the support and links to each other with the support is fixed, and in its other end stretched into the annular slot of working roll terminal surface, the sleeve stretched into the one end outside cover in the annular slot and is equipped with the adhesive ring, and the adhesive ring outward flange contacts with the annular slot inner wall.
9. The complete equipment for automatically mixing, opening and carding the multi-component fibers as claimed in claim 6, wherein a clutch assembly is arranged on one side of the carding mechanism, the clutch assembly comprises an adjustable mounting arm, a control lever, a large gear and a small gear, the adjustable mounting arm is arranged on one side of the doffer, and one end of the adjustable mounting arm is hinged with the rack;
the large gear is arranged at one end of the doffer and is coaxially and fixedly connected with the doffer, and the small gear is arranged in the middle of the adjustable mounting arm through a gear shaft;
the middle part of the operating rod is rotatably connected with the rack, and one end of the operating rod is movably connected with the other end of the adjustable mounting arm;
the operating lever is provided with a lock hook which is matched with a hanging rod arranged on the frame;
big cylinder links to each other through transmission assembly with one side of doffer, and transmission assembly includes the action wheel, follows the driving wheel, the action wheel sets up in big cylinder's pivot, follows the driving wheel setting on the gear shaft, and the action wheel links to each other through the belt between the driving wheel and the follow driving wheel.
CN201921400012.8U 2019-08-27 2019-08-27 Automatic mixing, opening and carding complete equipment for multi-component fibers Active CN210916395U (en)

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Application Number Priority Date Filing Date Title
CN201921400012.8U CN210916395U (en) 2019-08-27 2019-08-27 Automatic mixing, opening and carding complete equipment for multi-component fibers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921400012.8U CN210916395U (en) 2019-08-27 2019-08-27 Automatic mixing, opening and carding complete equipment for multi-component fibers

Publications (1)

Publication Number Publication Date
CN210916395U true CN210916395U (en) 2020-07-03

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Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110424072A (en) * 2019-08-27 2019-11-08 青岛东佳纺机(集团)有限公司 Multicomponent fibre mixes shredding combing complete set of equipments automatically
CN113684606A (en) * 2021-09-01 2021-11-23 浙江华江科技股份有限公司 Fiber-reinforced light thermoplastic non-interface layered felt material for interior and exterior decoration of passenger car, device and preparation method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110424072A (en) * 2019-08-27 2019-11-08 青岛东佳纺机(集团)有限公司 Multicomponent fibre mixes shredding combing complete set of equipments automatically
CN110424072B (en) * 2019-08-27 2024-06-11 青岛东佳纺机(集团)有限公司 Complete equipment for automatically mixing, opening and carding multicomponent fibers
CN113684606A (en) * 2021-09-01 2021-11-23 浙江华江科技股份有限公司 Fiber-reinforced light thermoplastic non-interface layered felt material for interior and exterior decoration of passenger car, device and preparation method

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