CN208884050U - The multi-joint more storehouse pulley types of one kind open packet shredding combination machine - Google Patents
The multi-joint more storehouse pulley types of one kind open packet shredding combination machine Download PDFInfo
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- CN208884050U CN208884050U CN201821637926.1U CN201821637926U CN208884050U CN 208884050 U CN208884050 U CN 208884050U CN 201821637926 U CN201821637926 U CN 201821637926U CN 208884050 U CN208884050 U CN 208884050U
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Abstract
The utility model relates to a kind of multi-joint more storehouse pulley types to open packet shredding combination machine, have multi-joint wallboard rack, and be set in turn in multi-joint wallboard rack automatic feeding agency, cotton opening mechanism, weighing is for cotton machine structure, output mechanism and dedusting fan；The automatic feeding agency includes feeding curtain；The cotton opening mechanism includes expansible multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder；Between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and the main cotton opening mechanism of multiple roll cylinder and weighing between cotton machine structure by shifting curtain for being connected.
Description
Technical field
The utility model relates to non-woven cloth field of mechanical technique of weaving, in particular to a kind of multi-joint more storehouse pulley types open packet
Shredding combination machine.
Background technique
A kind of existing be directed to such as is led with high electrostatic glass fibre, superfine Denier fibre, high-curl-flexibility hollow screw fiber, height
The simply connected double roller cartridge type bale opener of electric rate carbon fiber etc. is by simply connected wallboard rack (3) and to be set in turn in simply connected wallboard rack
On automatic feeding agency (1-1) (2-1) (1-2) (5), transfer curtain (2-2) (7-1), double roller cylinder skew nailing curtain cotton opening mechanism (6-1)
Oblique curtain main transmission, the transmission of (6-2) work hired roughneck (6-3) stripping hair hired roughneck (2-3) skew nailing curtain (11) sprocket wheel, electronic scale hair bucket weighing supply
Cotton part (8) (10-1) (10-2) (12) (13) output curtain mechanism (2-4) and dedusting fan (no figure), motor, speed reducer etc.
Component composition, and intelligent electric system is formed by PC/ touch screen, photoelectric sensor, wind pressure sensor, metal detector etc., it uses
The rotation of motor and speed reducer is controlled, and each roller and skew nailing curtain is driven to carry out shredding to fiber, supply rear is mechanical.
Standard component configuration:
2-1,2-2,2-4: rubber curtain (being ordered according to breadth)/1 each,
2-3: skew nailing curtain is ordered according to breadth)/1,
5: the flat curtain driving motor of cotton: RV075-B-300-V5-0.55KW/1 platform is fed,
6-1: skew nailing curtain driving motor: RV075-B-25-V5-1.5KW/1 platform,
6-2,6-3: hired roughneck's driving motor: RV075-B-10-V5-1.5KW/1 platform,
10-1: cylinder SC40X125CA/1 set,
10-2: cylinder SC40X60CA/1 set,
8: weighing sensor and control system/1 set.
General power 5KW is amounted to, General Production Lines configure 3~4.
The simply connected skew nailing curtain bale opener is applicable to hygienic material, leather base fabric, footwear material, geotextiles, high temperature dustproof mistake
The processing opening system of the various different fibrous raw materials such as filter material material, fire-proof high-temperature resistant thermal insulation material.But the bale opener is only applicable in
Various chemical fibre raw materials are blended, and are suitable only for the raw material length of 38mm~76mm, and raw material length is basic greater than 76~120mm
Shredding is bad, in operational process, it may appear that it is easy that skew nailing curtain (is made of) easily fade decortication, wooden stick of skin curtain skin curtain, wooden stick, metal nail
It damages, fall the defects of following closely, there are also being exactly that electronics weighing precision CV value fluctuates between 10%-20%, cotton-wool is (uniform at lumps
Degree 20% or so) mechanical speed and production capacity is 150Kg/h when platform, fiber is not suitable for refine shredding substantially and be processed, especially
It is for (such as with high electrostatic glass fibre, superfine Denier fibre, high-curl-flexibility hollow screw fiber, high conductivity carbon fiber etc.)
The more dust of special fibre board leakproofness difference flyings are unable to control, and board has failure is more, shuts down frequent, shutdown in 12 hours to clear up
Once, the drawbacks such as big (artificial repeatedly to carry circulation shredding), the bad environments of labor intensity of workers, low efficiency, production capacity be low.
Summary of the invention
The purpose of the utility model is to overcome defect of the existing technology, provide it is a kind of there is 100% not damaged fiber,
Open that packet shredding is high in machining efficiency, 300~500Kg/h of production capacity when production capacity is 2-3 times of conventional types, platform, the cleaning of shutdown in 15 days one
Secondary, the multi-joint more storehouse pulley types for the features such as autoleveller or the accurate weighing of weighing belt reach 2% or so for cotton part CV% open packet
Shredding combination machine.
Realizing the technical solution of the utility model aim is: the multi-joint more storehouse pulley types of one kind open packet shredding combination machine, have
Multi-joint wallboard rack, and be set in turn in multi-joint wallboard rack automatic feeding agency, cotton opening mechanism, weighing is for cotton machine
Structure, output mechanism and dedusting fan；The automatic feeding agency includes feeding curtain；The cotton opening mechanism includes expansible multiple roll
Cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder；Between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and
The main cotton opening mechanism of multiple roll cylinder is with weighing for being connected by shifting curtain between cotton machine structure.
Multiple roll cylinder pre-blowing machine structure described in above-mentioned technical proposal includes pre- shredding hired roughneck；The pre- shredding hired roughneck includes pre- stripping
Hair roller and two pre-operation rollers；The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck；The main shredding hired roughneck includes
The spaced stripper roller cylinder of several groups and work roller, and it is set to the cleaning roller on top；It is the pre- stripper roller cylinder, pre-
Work roller, stripper roller cylinder, work roller and cleaning roller pass through corresponding independent frequency control motor transmission.
Weighing described in above-mentioned technical proposal includes weighing mechanism and PLC intelligent controller for cotton machine structure；The weighing mechanism
For Auto-alignment machine or belt scale mechanism.
Weighing described in above-mentioned technical proposal is for being equipped with self-control circulating system between cotton machine structure and output curtain mechanism；The automatic control
The circulatory system includes Pneumatic reverse turning bed, the triangle variable diameter suction inlet threeway mechanism being sequentially connected, blower, pipeline and condenser.
Output mechanism described in above-mentioned technical proposal includes output curtain mechanism and shredding output mechanism；The output curtain mechanism
Both ends are connected with weighing for cotton machine structure and shredding output mechanism respectively, and the middle part upper end setting of output curtain mechanism is Pneumatic reverse turning bed；Institute
Shredding output mechanism is stated to be connected by pipeline with the import of triangle variable diameter suction inlet threeway mechanism.
It is provided with the protected enclosure with side door in multi-joint wallboard rack described in above-mentioned technical proposal and stops with opening the door
The electronic lock of machine.
After adopting the above technical scheme, the utility model have the effect of it is following positive:
(1) the utility model abolishes skew nailing curtain easy to damage, has 100% not damaged fiber, opens packet shredding processing efficiency
Height, even into multiple roll cylinder pre-blowing machine structure, production capacity is 2-3 times of conventional types, and traditional idea is broken in machine design, using complete
New paragon, i.e., multi-joint multiple roll cartridge type substitute skew nailing curtain, and taken in conjunction production actual needs carries out comprehensive design, rationally beautiful, anti-
The advantages that dirt effect is good, machine intelligenceization control, easy for installation.
(2) bale opener of the utility model compared with prior art has abolished skew nailing curtain, is replaced by multiple roll cylinder pre-blowing machine structure
Skew nailing curtain (is made of) shredding skin curtain, wooden stick, metal nail, solves that the winged cotton skew nailing curtain side of feeding unit sealing difference is stuck, wooden stick
The defect of nail is damaged, falls, and multiple roll cylinder pre-blowing machine structure can need to accelerate according to user；The main cotton opening mechanism of multiple roll cylinder
It is substituted close to a work roller above by cleaning roller, and all individually frequency control transmissions, fiber is avoided to wind main work
Make roller.
(3) the utility model is continuous for cotton, guarantees that subsequent cotton layer grammes per square metre deviation fluctuation in very low range, provides for client
The product of high quality is laid a solid foundation.
(4) the main cotton opening mechanism the top work roller inverted running of the multiple roll cylinder of the utility model plays the work of cleaning roller
With, can the cotton net being embedded on main work roller in metal nail cleaning roller quick turning effort under float to needle cloth
Surface allows lower stripper roller cylinder to strip transfer completely.
(5) autoleveller of the utility model or the accurate weighing of weighing belt can reach 2% for cotton CV%, to high-end product height
The uniformity, grammes per square metre proportion CV%, high production capacity, the minimum damage ratio of fiber require meet, such as high-grade cloth blend fibre ratio
Rate, color difference；The mixing ratio etc. of energy conservation and environmental protection insulation fibre material；And mitigate labor intensity of workers, it avoids unnecessary clear
Machine stop times are managed, energy basic guarantee CV value 2%, production capacity is up to 500Kg/h, and the cleaning of shutdown in 15 days is primary, in favor of continuous high-efficient
The working efficiency for playing this equipment creates bigger economic benefit to client；
(6) the utility model increases special fibre shredding self-control circulating system again, and the cotton-wool shredding uniformity is high, single fiber rate
Reach 80%, makes it possible that subsequent mixed cotton mixing ratio is greatly improved.
(7) protected enclosure with side door of the utility model and electronic lock can prevent fibre dust to working environment and work
The safety of people ensures, easy to maintenance, and beautifies equipment appearance.
Detailed description of the invention
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model, wherein
Fig. 1 is the structural schematic diagram of traditional oblique curtain electronic scale bale opener.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structural schematic diagram of the utility model embodiment 1.
Fig. 4 is the top view of Fig. 3.
Specific embodiment
(embodiment 1)
See Fig. 3, the utility model has multi-joint wallboard rack 101, and is set in turn in multi-joint wallboard rack 101
Automatic feeding agency, cotton opening mechanism, weighing are for cotton machine structure 107, output mechanism and dedusting fan；Automatic feeding agency includes feeding
Curtain 102；Feeding curtain 102 includes feeding roller, cotton transport curtain；Cotton opening mechanism includes expansible multiple roll cylinder pre-blowing machine structure and multiple roll cylinder
Main cotton opening mechanism；Between multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and the main cotton opening mechanism of multiple roll cylinder is supplied with weighing
It is connected by transfer curtain 103 between cotton machine structure 107.
Multiple roll cylinder pre-blowing machine structure includes pre- shredding hired roughneck；Pre- shredding hired roughneck includes pre- stripper roller cylinder 104 and two pre- works
Make roller 105；The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck；Main shredding hired roughneck includes the spaced stripper roller of several groups
Cylinder 118 and work roller 117, and it is set to the cleaning roller 116 on top；Pre- stripper roller cylinder 104, pre-operation roller 105, stripping
Hair roller 118, work roller 117 and cleaning roller 116 are driven by corresponding independent frequency control motor 106.；It is single
Only frequency control motor 106 hangs on direct-connection transmission on hired roughneck's axis.Each 119 driven separately of flashlight machine of performing fighting in advance, can pass through
Increase multiple roll cylinder pre-blowing machine structure, packet number is opened in increase；Each master performs fighting the combination of flashlight machine driven separately, further improves
Opener effect, complete machine sealing effect is good, increases service life, reduces failure rate, while this type does not damage fiber 100%
In the case of than traditional bale opener production capacity improve 2-3 times.Production capacity is up to 500Kg/h, and the cleaning of shutdown in 15 days is primary, mixing ratio 80%.
Weighing includes weighing mechanism and PLC intelligent controller for cotton machine structure 107；Weighing mechanism is Auto-alignment machine or skin
Belt scale mechanism 120；Precision CV value can control 2%, compared to the erratic fluctuations of traditional tiltedly CV10%-20% of curtain bale opener
Rate, the utility model can be continuously precisely even into output curtain opening mechanisms.
Weighing is for being equipped with self-control circulating system between cotton machine structure 107 and output curtain mechanism 108；Self-control circulating system position increases
Equipped with 2 aluminium rolls, self-control circulating system include Pneumatic reverse turning bed 110 be sequentially connected, triangle variable diameter suction inlet threeway mechanism 111,
Blower 113, pipeline 114 and condenser 115.Self-control circulating system is specific to special fibre, and that shredding effect is not achieved is further
It is arranged by recycling shredding to reach requirement, for the high electrostatic glass fibre of such as high temperature resistant band, superfine Denier fibre, high volume
Curvature hollow screw fiber, High-conductivity carbon fiber etc. recycle addition entrance, solution compared to manually repeating to carry in traditional handicraft
It has determined traditional bale opener lumps cotton-wool problem, to reach to form that deliver into shredding defeated close to 80% single fiber shape cotton-wool
Mechanism out, the above mechanism constitute jointly fining high-precision flexibility and open packet shredding effect, and the opener uniformity is mentioned from original 20%
It is high by 80% or more, it is widely used in civilian high-end non-woven fabrics, industrial high-tech industry non-woven fabrics, military project high-tech product, is mentioned
For optimal selection, mitigates labor intensity of workers, avoid unnecessary cleaning machine stop times.Output mechanism includes output curtain mechanism
108 and shredding output mechanism 109；The both ends of curtain mechanism 108 are exported respectively with weighing for cotton machine structure 107 and shredding output mechanism
109 are connected, the middle part upper end setting Pneumatic reverse turning bed 110 of output curtain mechanism 108；Shredding output mechanism 109 passes through pipeline and triangle
The import of variable diameter suction inlet threeway mechanism 111 is connected, and shredding output mechanism 109 includes shredding motor 121 and motor 122.
The protected enclosure 112 with side door is provided in multi-joint wallboard rack 101 and with the electronic gate shut down that opens the door
Lock.
The standard component of the utility model configures:
Independent frequency control motor 106:RV075-10-V5-1.5KW/6 platform,
Weighing is for cotton machine structure 107: electronic scale device and PLC intelligence control system (outsourcing)/1 set,
Blower 113:4# cotton transport blower fan: Y132S1-2 5.5KW/1 platform,
Feeding curtain 102, transfer curtain 103, output curtain mechanism 108: cotton transport rubber curtain (customized according to breadth, totally 5),
Hired roughneck's motor 119:RV075-B-100-Y80B5D35-0.55KW/4 platform,
Weighing belt 120:RV075-B-40-V5-1.5KW/1 platform,
Shredding motor 121:R47D90L4-36.93-M1-1.5KW/1 platform,
Motor 122:Y132M-4 7.5KW/1 platform,
Triangle variable diameter suction inlet threeway mechanism 111: 2 sets of Pneumatic three-way (outsourcing),
Total general power: 27.2KW.
On the basis of synthesis is without spinning equipment and cotton spinning traditional equipment and production practices, traditional design theory is thoroughly overturned, and
The multi-joint multiple roll cartridge type for developing the utility model replaces the independent Frequency Drive control of skew nailing curtain, multiple roll, humanized automatic control to follow
The preceding road equipment of non-woven fabrics for the integral intelligent control that loop system combines.
The working principle of the utility model are as follows: fiber enters the increase of multiple roll cylinder pre-blowing machine structure after entering automatic feeding agency
Packet number is opened, opener effect is improved subsequently into the main cotton opening mechanism of multiple roll cylinder, subsequently into weighing for cotton machine structure 107 and output machine
Structure carries out the separation of cotton gas by dedusting fan, reaches dust removing effects.
Particular embodiments described above has carried out into one the purpose of this utility model, technical scheme and beneficial effects
Step is described in detail, it should be understood that being not limited to this foregoing is merely specific embodiment of the utility model
Utility model, within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done should all wrap
Containing being within the protection scope of the utility model.
Claims (7)
1. a kind of multi-joint more storehouse pulley types open packet shredding combination machine, there is multi-joint wallboard rack (101), and be set in turn in more
Automatic feeding agency, cotton opening mechanism, weighing on connection wallboard rack (101) is for cotton machine structure (107), output mechanism and dedusting wind
Machine；The automatic feeding agency includes feeding curtain (102)；It is characterized by: the cotton opening mechanism includes expansible multiple roll cylinder
Pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder；It is between the multiple roll cylinder pre-blowing machine structure and the main cotton opening mechanism of multiple roll cylinder and more
The main cotton opening mechanism of roller is with weighing for being connected by shifting curtain (103) between cotton machine structure (107).
2. multi-joint more storehouse pulley types according to claim 1 open packet shredding combination machine, it is characterised in that: the multiple roll cylinder is pre-
Cotton opening mechanism includes pre- shredding hired roughneck；The pre- shredding hired roughneck includes pre- stripper roller cylinder (104) He Lianggen pre-operation roller
(105)；The main cotton opening mechanism of multiple roll cylinder includes main shredding hired roughneck；The main shredding hired roughneck includes the spaced stripping of several groups
Hair roller (118) and work roller (117), and it is set to the cleaning roller (116) on top；The pre- stripper roller cylinder (104),
Pre-operation roller (105), stripper roller cylinder (118), work roller (117) and cleaning roller (116) pass through corresponding list
Only frequency control motor (106) transmission；The independent frequency control motor (106) hangs on direct-connection transmission on hired roughneck's axis.
3. multi-joint more storehouse pulley types according to claim 2 open packet shredding combination machine, it is characterised in that: the weighing is for cotton
Mechanism (107) includes weighing mechanism and PLC intelligent controller；The weighing mechanism is Auto-alignment machine or belt scale mechanism.
4. multi-joint more storehouse pulley types according to claim 2 or 3 open packet shredding combination machine, it is characterised in that: the weighing
For being equipped with self-control circulating system between cotton machine structure (107) and output curtain mechanism (108)；The self-control circulating system includes successively phase
Pneumatic reverse turning bed (110) even, triangle variable diameter suction inlet threeway mechanism (111), cotton transport blower fan (113), pipeline (114) and condenser
(115)。
5. multi-joint more storehouse pulley types according to claim 4 open packet shredding combination machine, it is characterised in that: the output mechanism
Including output curtain mechanism (108) and shredding output mechanism (109)；The both ends of output curtain mechanism (108) are supplied with weighing respectively
Cotton machine structure (107) is connected with shredding output mechanism (109), and the middle part upper end setting of output curtain mechanism (108) is Pneumatic reverse turning bed
(110)；The shredding output mechanism (109) is connected by pipeline with the import of triangle variable diameter suction inlet threeway mechanism (111).
6. multi-joint more storehouse pulley types according to claim 5 open packet shredding combination machine, it is characterised in that: the multi-joint wallboard
The protected enclosure (112) with side door is provided in rack (101) and with the electronic lock shut down that opens the door.
7. multi-joint more storehouse pulley types according to claim 6 open packet shredding combination machine, it is characterised in that: the self-controlled circulating
System position has additional 2 aluminium rolls.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821637926.1U CN208884050U (en) | 2018-10-10 | 2018-10-10 | The multi-joint more storehouse pulley types of one kind open packet shredding combination machine |
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| CN201821637926.1U CN208884050U (en) | 2018-10-10 | 2018-10-10 | The multi-joint more storehouse pulley types of one kind open packet shredding combination machine |
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| CN208884050U true CN208884050U (en) | 2019-05-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109112677A (en) * | 2018-10-10 | 2019-01-01 | 常州市老丁机械有限公司 | Multi-joint more storehouse pulley types open packet shredding combination machine |
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2018
- 2018-10-10 CN CN201821637926.1U patent/CN208884050U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109112677A (en) * | 2018-10-10 | 2019-01-01 | 常州市老丁机械有限公司 | Multi-joint more storehouse pulley types open packet shredding combination machine |
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