CN109099837A - It is a kind of for manufacturing the method and device of blade - Google Patents

It is a kind of for manufacturing the method and device of blade Download PDF

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Publication number
CN109099837A
CN109099837A CN201810922775.2A CN201810922775A CN109099837A CN 109099837 A CN109099837 A CN 109099837A CN 201810922775 A CN201810922775 A CN 201810922775A CN 109099837 A CN109099837 A CN 109099837A
Authority
CN
China
Prior art keywords
laying
error
method described
blade
producers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810922775.2A
Other languages
Chinese (zh)
Inventor
梁家宁
郭晓明
朱小芹
吕飞
刘鹏
陈潇
朱秋娴
岑梦佳
吉凡
张迪
张一迪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Envision Energy Jiangsu Co Ltd
Original Assignee
Envision Energy Jiangsu Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Envision Energy Jiangsu Co Ltd filed Critical Envision Energy Jiangsu Co Ltd
Priority to CN201810922775.2A priority Critical patent/CN109099837A/en
Publication of CN109099837A publication Critical patent/CN109099837A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0675Rotors characterised by their construction elements of the blades
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Immunology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Analytical Chemistry (AREA)
  • Pathology (AREA)
  • Health & Medical Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The present invention relates to a kind of methods for manufacturing blade, including the following steps: the image of the laying material of institute's laying is obtained by camera;Laying error is determined by image recognition;And alarm signal is provided when the laying error is greater than threshold value.Moreover, it relates to a kind of for manufacturing the device of blade.By the method or device, it can be obviously improved vane manufacturing precision, the error of such as Cuo Pu, more pavings, leakage paving and paving partially etc is reduced or even avoid, to improve leaf quality.

Description

It is a kind of for manufacturing the method and device of blade
Technical field
Present invention is generally directed to wind-driven generators to manufacture field, in particular to a kind of for manufacturing the side of blade Method.The invention further relates to a kind of for manufacturing the device of blade.
Background technique
In recent years, clean energy resource field shows fast-developing trend.As the representative of clean energy resource, wind-driven generator Using growing.The blade of wind-driven generator is the significant components of wind-driven generator, and quality is directly related to equipment peace Complete and generating efficiency.
Currently, the manufacture of blade is mainly using hand assembled mode by rule of thumb.Producers identify with reference to mold or hand The modes such as scribing line and reference tooling are moved by different sizes and the blade material layer laying of material into corresponding laying region, then are led to The techniques such as perfusion curing agent bonding are crossed to form final blade.The more inspection for relying on manual quality personnel of such assembly method It looks into and/or the qualification and sense of responsibility of operator, be easy to cause Cuo Pu, more paving pavings, leakage paving, laying fold and paving partially, And then leaf quality is influenced, cause the adverse effect to safety or efficiency.
Therefore, it is necessary to a kind of method and apparatus for more accurately manufacturing blade.
Summary of the invention
It is a kind of for manufacturing the method and device of blade the task of the present invention is providing from the prior art, pass through institute Method or apparatus is stated, vane manufacturing precision can be obviously improved, reduces or even avoid such as Cuo Pu, more pavings, leakage paving and paving Inclined etc error, to improve leaf quality.
In the first aspect of the present invention, foregoing task is solved by a kind of for manufacturing the method for blade, this method packet Include the following steps:
The image of the laying material of institute's laying is obtained by camera;
Laying error is determined by image recognition;And
Alarm signal is provided when the laying error is greater than threshold value.
It is provided in a preferred embodiment of the invention, this method further include: according to the laying for the laying material for wanting laying Information and tolerance determine laying position;
Light beam projecting is formed to the laying region with signal to vane manufacturing region;And
In the laying region, middle berth puts laying material associated with signal.
By the preferred embodiment, light projection can use to accurately guide the laying of manufacturing process, such as blade material, from And further increase accuracy.
It is provided in a preferred embodiment of the invention, the light beam is laser beam.Since laser has brightness height, direction Property it is strong, monochromaticjty is good the features such as, therefore by the preferred embodiment, the accuracy of light projection can be improved, to improve manufacture essence Degree.It should be understood that other visible lights are also conceivable.
It is provided in an expansion scheme of the invention, the laying material includes the glass of specified model and specified size Cloth.According to different application scenarios, other materials for manufacturing blade are also to be contemplated that.
It is provided in a preferred embodiment of the invention, method further include:
The correctness of laying is monitored by camera;And/or
The non-standard operation of producers is monitored by camera.
Pass through the preferred embodiment, it is possible to reduce laying error and non-standard operation, to further increase leaf quality.
By the preferred embodiment, alarm can automatically be provided by system when there is laying error, to remind production Personnel or automated system are modified laying error, thus improve leaf quality and reduce rejection rate.
It is provided in an expansion scheme of the invention, the laying information includes one or more of the following: Start-stop position, laying width, laying thickness and the material type of laying.It should be noted here that for determining laying position Other laying information be also it is conceivable, such as the laying number of plies, laying towards etc..
It being provided in a preferred embodiment of the invention, the establishment line of different laying materials in different colors distinguishes, And wherein the laying error includes one or more of the following: Cuo Pu, more pavings, leakage paving, paving are inclined.Preferably by this Scheme can be conducive to determine various laying faults and laying defect by image recognition, and provide prompt, thus reduce paving Error is put, the efficiency of defect identification is promoted and accuracy rate and improves leaf quality.
It is provided in an expansion scheme of the invention, alarm signal packet is provided when the laying error is greater than threshold value It includes:
Different alarm signals is provided according to the type of laying error and extent of deviation.
With this solution, different alarm signals can be provided for different laying errors to prompt producers or automation System carries out different amendments.
It is provided in another expansion scheme of the invention, the non-standard operation includes:
Whether producers are in workplace remaining foreign matter;
Whether producers dress protective garment or shoe cover;And
The whether excessive glue spraying of producers.
Pass through the preferred embodiment, it is possible to reduce abnormal activity, to further increase leaf quality.The behaviour lack of standardization The identification of work can be carried out by system by means of the pattern-recognition of such as Activity recognition etc, without manual intervention.
In the second aspect of the present invention, foregoing task is solved by a kind of for manufacturing the device of blade, device tool Have:
Tooling bracket is produced, is used to support the laying material for the blade to be manufactured;
Camera is used to shoot the image of the laying material of institute's laying;And
Controller is configured as executing following movement:
Laying position is determined according to the laying information for the laying material for wanting laying and tolerance;And
The correctness of laying is determined according to captured image.
The present invention at least has following the utility model has the advantages that the present invention also provides laying error identification and prompting functions, thus Producers or automated system are enabled to correct error in time, to improve the accuracy of manufacture.
Detailed description of the invention
With reference to specific embodiment, the present invention is further explained with reference to the accompanying drawing.
Fig. 1 shows according to the present invention for manufacturing the schematic diagram of the device of blade;And
Fig. 2 shows the top views for the blade to be manufactured.
Specific embodiment
It should be pointed out that each component in each attached drawing may be shown in which be exaggerated in order to illustrate, and it is not necessarily ratio Example is correctly.In the drawings, identical appended drawing reference is equipped with to the identical component of identical or function.
In the present invention, unless otherwise indicated, " on being arranged in ... ", " being arranged in ... top " and " on being arranged in ... " Do not exclude the case where there are intermediaries therebetween.
In the present invention, each embodiment is intended only to illustrate the solution of the present invention, and is understood not to restrictive.
In the present invention, unless otherwise indicated, quantifier "one", " one " and the scene for not excluding element.
It is also noted herein that in an embodiment of the present invention, for it is clear, for the sake of simplicity, might show only one Sub-unit or component, but those skilled in the art are it is understood that under the teachings of the present invention, it can be according to concrete scene Need to add required component or component.
It is also noted herein that within the scope of the invention, the wording such as " identical ", " equal ", " being equal to " are not meant to The two numerical value is absolutely equal, but allows certain reasonable error, that is to say, that the wording also contemplated " substantially phase Together ", " being essentially equal ", " being substantially equal to ".
Fig. 1 shows according to the present invention for manufacturing the schematic diagram of the device 100 of blade.
As shown in Figure 1, device 100 include laser 101, the laser 101 its be configured as multiple laser beams 105 The laying position on production tooling bracket 104 is projected to form multiple laser labellings 106, wherein 106 structure of the laser labelling At multiple laying positions 107.It should be noted here that the present invention may be used also although the present embodiment is illustrated by taking laser as an example To use the visible light beam of other visible lights, such as collimatedization.
Device 100 further includes production tooling bracket 104, and the production tooling bracket 104 is configured as what bearing to be manufactured Blade 104.
Device 100 further includes camera 102, and the camera 102 is configured as the image of shooting blade 104.
In addition, device 100 further includes controller (not shown), the controller is configured as:
According to the laying information for the laying material for wanting laying, for example the start-stop position put, laying width, laying thickness with And material type etc. and tolerance determine laying position;
Laser beam 105 is projected to fabrication region to indicate the laying position by indication laser 101;
The image of the laying material (such as glass-fiber-fabric) of the institute's laying obtained by camera 102 is analyzed to determine paving Error is put, wherein the analysis can be completed by image recognition, mode is for example are as follows: institute's laying is identified in described image Each laying material boundary, and the boundary and laying position (containing tolerance) are compared, wherein being more than threshold in difference Providing when value indicates to spread inclined signal;It is identified in described image by identifying color and/or the size of the material of institute's laying The information of each laying material of institute's laying, and corresponding alarm is issued in the case where Cuo Pu, leakage paving, more pavings;In order to realize The identification, can in advance to associated disadvantages type carry out machine learning, then by system by way of pattern-recognition come reality When identify various defects;After corresponding defect is identified, system will generate the examining report of defect and its grade, and in correspondence Region generates examining report after completing maintenance again;To not by regulation complete maintenance region can also be identified again, And provide warning message;These examining reports will become the important component of blade archives, obtain whole life cycle forever Kubo is deposited, and system can also find to carry out damage information and production defect and maintenance position certainly when damage during operation Dynamic control and mapping, so that helping to realize more effective problem diagnosis;
The behavior of producers is monitored to find unlawful practice, such as producers whether in workplace something lost Stay foreign matter, producers whether dress protective garment or shoe cover and the whether excessive glue spraying of producers, producers it is whether long when Between chat or do not work etc., the identification can for example be carried out by pattern-recognition.
The operational process of brief description the solution of the present invention.
Firstly, multiple laser beams 105 are projected to blade system according to the laying position determined by controller by laser 101 It makes to form multiple laser labellings 106 in region, wherein the laser labelling 106 prompts multiple laying regions 107.
Then, by producers or by automated system will laying material placement corresponding with laser labelling 106 to phase It answers in laying region 107.
Later, the image of blade 104 is shot by camera 102, wherein determining laying error, such as by image recognition Cuo Pu, more pavings, leakage paving and paving are inclined.
Finally, providing corresponding alarm according to laying error.
Fig. 2 shows the top views for the blade 104 to be manufactured.It should be pointed out that described overlook the difference for showing blade Laying region, the laying region are only exemplary, and can be different because of blade construction design difference.
As shown in Fig. 2, being projected on blade 104 for laser beam generates multiple laser labellings 106, and the laser labelling 106 determine multiple laying region 201-205 again.
The laser labelling can have different colours to prompt the laying material of laying difference size or material, Huo Zhesuo Laser labelling is stated other than laser lines also with other symbols, such as character come prompting laying difference size or different materials Laying material.
It should be noted here that although illustrate only the camera 102 of vertical direction in the present embodiment, other It, can be with the camera in pitch-based sphere direction so that identification layer is high or is laid with the number of plies in embodiment.
As shown in Fig. 2, producers or automated system can be according to the laser labellings come laying difference size or difference The laying material of material.When pawnshop putting material deviates from scheduled laying position or situations such as Cuo Pu, more pavings, leakage paving occurs When, device 100 can provide corresponding alarm.
The present invention at least have it is following the utility model has the advantages that the present invention also provides the identification of laying error and prompting function, by This enables producers or automated system to correct error in time, to improve the accuracy of manufacture.
Although some embodiments of the present invention are described in present specification, those skilled in the art Member is it is understood that these embodiments are merely possible to shown in example.Those skilled in the art under the teachings of the present invention may be used To expect numerous variant schemes, alternative solution and improvement project without beyond the scope of this invention.The appended claims purport It is limiting the scope of the invention, and is covering the method in the range of these claims itself and its equivalents and knot whereby Structure.

Claims (11)

1. a kind of method for manufacturing blade, including the following steps:
The image of the laying material of institute's laying is obtained by camera;
Laying error is determined by image recognition;And
Alarm signal is provided when the laying error is greater than threshold value.
2. according to the method described in claim 1, further including the following steps:
Laying position is determined according to the laying information for the laying material for wanting laying and tolerance;
Light beam projecting is formed to the laying region with signal to vane manufacturing region;And
In the laying region, middle berth puts laying material associated with signal.
3. according to the method described in claim 1, wherein the light beam is laser beam.
4. according to the method described in claim 1, wherein the laying material includes the glass-fiber-fabric of specified model and specified size.
5. according to the method described in claim 1, further include:
The correctness of laying is monitored by camera;And/or
The non-standard operation of producers is monitored by camera.
6. according to the method described in claim 1, wherein the laying information includes one or more of the following: laying Start-stop position, laying width, the laying number of plies or thickness and material type.
7. according to the method described in claim 1, wherein determining that laying error includes: by image recognition
Machine learning is carried out to laying error;And
Laying error is identified by pattern-recognition.
8. according to the method described in claim 1, wherein different laying materials are distinguished using different braiding line colors, and Wherein the laying error includes one or more of the following: Cuo Pu, more pavings, leakage paving, paving are inclined.
9. according to the method described in claim 1, wherein when the laying error is greater than threshold value, offer alarm signal includes:
Different alarm signals is provided according to the type of laying error and extent of deviation.
10. according to the method described in claim 1, wherein the non-standard operation includes:
Whether producers are in workplace remaining foreign matter;
Whether producers dress protective garment or shoe cover;And
The whether excessive glue spraying of producers.
11. a kind of for manufacturing the device of blade, comprising:
Tooling bracket is produced, is used to support the laying material for the blade to be manufactured;
Camera is used to shoot the image of the laying material of institute's laying;And
Controller is configured as executing following movement:
Laying position is determined according to the laying information for the laying material for wanting laying and tolerance;And
The correctness of laying is determined according to captured image.
CN201810922775.2A 2018-08-14 2018-08-14 It is a kind of for manufacturing the method and device of blade Pending CN109099837A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201810922775.2A CN109099837A (en) 2018-08-14 2018-08-14 It is a kind of for manufacturing the method and device of blade

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113379836A (en) * 2021-06-30 2021-09-10 三一机器人科技有限公司 Laying control method, device and system and storage medium
WO2024193782A1 (en) * 2023-03-23 2024-09-26 Vestas Wind Systems A/S Wind turbine blade manufacturing using intelligent imaging

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2218912A2 (en) * 2009-02-17 2010-08-18 Siemens Aktiengesellschaft Quality inspection for rotor blades of a wind turbine
CN102975375A (en) * 2012-12-05 2013-03-20 成都飞机工业(集团)有限责任公司 Method for detecting automated tape laying quality of composite material through laser positioning
CN104015097A (en) * 2014-06-04 2014-09-03 南京航空航天大学 Tool setting method for complex free-form surface component laying forming
CN107076539A (en) * 2014-09-24 2017-08-18 庞巴迪公司 Laser vision inspection system and method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2218912A2 (en) * 2009-02-17 2010-08-18 Siemens Aktiengesellschaft Quality inspection for rotor blades of a wind turbine
CN101832946A (en) * 2009-02-17 2010-09-15 西门子公司 Be used to check the method and apparatus of workmanship of the spinner blade of wind energy plant
CN102975375A (en) * 2012-12-05 2013-03-20 成都飞机工业(集团)有限责任公司 Method for detecting automated tape laying quality of composite material through laser positioning
CN104015097A (en) * 2014-06-04 2014-09-03 南京航空航天大学 Tool setting method for complex free-form surface component laying forming
CN107076539A (en) * 2014-09-24 2017-08-18 庞巴迪公司 Laser vision inspection system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113379836A (en) * 2021-06-30 2021-09-10 三一机器人科技有限公司 Laying control method, device and system and storage medium
CN113379836B (en) * 2021-06-30 2024-06-11 三一机器人科技有限公司 Laying control method, device, system and storage medium
WO2024193782A1 (en) * 2023-03-23 2024-09-26 Vestas Wind Systems A/S Wind turbine blade manufacturing using intelligent imaging

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Address after: Shen Gang street of Jiangyin city in Jiangsu province 214443 Wuxi city Shen Zhuang Road No. 3

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Address before: Shen Gang street of Jiangyin city in Jiangsu province 214443 Wuxi city Shen Zhuang Road No. 3

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