CN208733293U - Intelligent cloth cover monitors system - Google Patents
Intelligent cloth cover monitors system Download PDFInfo
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- CN208733293U CN208733293U CN201821299850.6U CN201821299850U CN208733293U CN 208733293 U CN208733293 U CN 208733293U CN 201821299850 U CN201821299850 U CN 201821299850U CN 208733293 U CN208733293 U CN 208733293U
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- cloth cover
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- original image
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Abstract
A kind of intelligence cloth cover monitoring system, comprising: the finished product devices for taking-up front end of loom is arranged in, for obtaining the original image of cloth cover to be reeled in photographic device；Processor is connect with photographic device, and the original image for will acquire is compared with corresponding standard picture, judges whether original image is identical as standard picture, determines that the original image is abnormal image if not identical；Display is connect with processor, for receiving and showing abnormal image.This intelligence cloth cover monitor system, can during woven fabric woven fabric real-time monitoring cloth cover, and then confirm fabric quality, found in time when abnormality occurs in cloth cover, prevent the appearance of a large amount of substandard products cloth covers.In addition, saving manpower and resource without being tested again by artificial or detection machinery after casting off cloth.
Description
Technical field
The utility model relates to cloth covers to monitor field, in particular to a kind of intelligent cloth cover monitors system.
Background technique
Currently, being only monitored after the completion of cloth production to cloth cover, cloth quality is confirmed.Fail to accomplish to supervise in real time
It surveys, checks in cloth production process to cloth quality.
Utility model content
The utility model provides a kind of intelligent cloth cover monitoring system, can during woven fabric woven fabric real-time monitoring cloth
Face, and then confirm fabric quality, it is found in time when abnormality occurs in cloth cover, prevents the appearance of a large amount of substandard products cloth covers.In addition,
Without being tested again by artificial or detection machinery after casting off cloth, manpower and resource are saved.
A kind of intelligent cloth cover provided by the embodiment of the utility model monitors system, comprising:
The finished product devices for taking-up front end of loom is arranged in, for obtaining the original image of cloth cover to be reeled in photographic device；
Processor is connect with the photographic device, the original image for will acquire and corresponding standard picture into
Row comparison, judges whether the original image is identical as standard picture, determines that the original image is abnormal image if not identical；
Display is connected to the processor, for receiving and showing the abnormal image.
In one embodiment, photographic device includes the first camera and second camera；
The upper front of cloth cover to be reeled is arranged in first camera, for obtaining cloth cover to be reeled in predeterminable area
Interior front original image；
The second camera and first camera are oppositely arranged on the reverse side of cloth cover to be reeled, for obtaining wait roll up
Take reverse side original image of the cloth cover in the predeterminable area.
In one embodiment, intelligent cloth cover monitors system further include:
Emergency braking device is connected to the processor, for receiving the equipment stop signal that the processor is sent
Stop loom.
In one embodiment, intelligent cloth cover monitors system further include:
Warning device is connected to the processor, for executing report after receiving the alarm signal that the processor is sent
Alert operation.
In one embodiment, intelligent cloth cover monitors system further include:
Labelling apparatus is connected to the processor, for marking abnormal image on cloth cover；
The labelling apparatus includes:
Electric cylinders are arranged in parallel in above the cloth cover to be reeled；
Telescopic device is set to the upper close cloth cover to be reeled of the electric cylinders；
Head is marked, is fixed on the telescopic device.
In one embodiment, intelligent cloth cover monitors system further include: cutting device is connected to the processor, setting
Between cloth cover and the finished product devices for taking-up to be reeled of the photographic device face, and the cloth cover to be reeled passes through the severing
It is batched after device by the finished product devices for taking-up；
When the cutting device is generated for abnormal image, cloth cover to be reeled described in severing.
Other features and advantages of the utility model will illustrate in the following description, also, partly from specification
In become apparent, or understood and implementing the utility model.The purpose of this utility model and other advantages can pass through
Structure specifically indicated in the written description, claims, and drawings is achieved and obtained.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
Fig. 1 is a kind of schematic diagram of intelligent cloth cover monitoring system in the utility model embodiment；
Fig. 2 is the schematic diagram that the intelligent cloth cover of another in the utility model embodiment monitors system；
Fig. 3 is the schematic diagram that the intelligent cloth cover of another in the utility model embodiment monitors system；
Fig. 4 is the schematic diagram that the intelligent cloth cover of another in the utility model embodiment monitors system.
Specific embodiment
It is illustrated below in conjunction with preferred embodiment of the attached drawing to the utility model, it should be understood that described herein excellent
It selects embodiment to be only used for describing and explaining the present invention, is not used to limit the utility model.
The utility model embodiment provides a kind of intelligent cloth cover monitoring system, as shown in Figure 1, comprising:
The finished product devices for taking-up front end of loom is arranged in, for obtaining the original image of cloth cover to be reeled in photographic device 10；
Speed probe 20 is arranged on the finished product devices for taking-up of loom, for obtaining cloth cover coiling speed；
Processor 30 is connect with photographic device 10, and the original image for will acquire and corresponding standard picture carry out pair
Than judging whether original image is identical as standard picture, determining that the original image is abnormal image if not identical；
Display 40 is connect with processor 30, for receiving and showing abnormal image.
During woven fabric woven fabric, as shown in Fig. 2, finished product devices for taking-up 22 is located at the woven lower section of woven fabric, work as woven fabric
After machine weaves cloth, batched through finished product devices for taking-up 22.Intelligent cloth cover monitoring system further includes memory, and memory is preparatory
It is stored with the standard picture of different type cloth cover, standard picture is the image for indicating non-defective unit cloth cover；Memory is connect with processor.
Processor obtains the original image of cloth cover to be reeled by photographic device, the original image that processor will acquire and corresponding standard drawing
As comparing, judges whether original image is identical as standard picture, determine that the original image is abnormal image (example if not identical
Such as, there are faults for the cloth cover in original image, it may be possible in fabrication processes because of dropped stitch caused by), and output abnormality image to display
Device.Staff can directly be seen that abnormal image by the display being arranged, and then determine that the cloth cover of which platform loom exists
Defect.Processor includes: FPGA (Field-Programmable Gate Array), i.e. field programmable gate array.
Staff operable loom board quantity be it is skilled and increased with self-skill, use this
After intelligent cloth cover monitoring system, whether new hand or skilled worker, can tens machines of easy manipulation it is even more, easily
Accomplish to save manpower.Even, follow-up developments are that a workshop only needs a people, to realize that factory automation provides effective skill
Art is supported.
In addition, air quality is not very good in most of Weaving Shop, air floating batting, dust etc., endanger to human body
Evil is larger, display can be arranged at the entrance in workshop or other air when using this intelligence cloth cover monitoring system
High-quality place, staff need to only monitor the woven fabric situation in entire workshop in front of the display, after having abnormality appearance
Progress Abnormality remove in workshop need to be just entered, the working environment of staff is greatly improved.
In order to guarantee that this intelligence cloth cover monitoring system determines the accuracy of abnormality position, as shown in Fig. 2, in a reality
It applies in example, photographic device includes the first camera 21 and second camera 24；
The top of cloth cover 23 to be reeled is arranged in first camera 21, for obtaining cloth cover 23 to be reeled in predeterminable area
Front original image；The cloth cover that the finished product devices for taking-up 22 that specific first camera may be provided at loom is batching with
Top at the reversed 30CM of take-up direction.
Second camera 24 and the first camera 21 are oppositely arranged on the lower section of cloth cover 23 to be reeled, to be reeled for obtaining
Reverse side original image of the cloth cover 23 in predeterminable area.
Anything be all it is bifacial, although front seems that there is no problem sometimes, the back side be there are problems that, institute
In order to guarantee that this intelligence cloth cover monitoring system determines the accuracy of abnormal image, that is, to guarantee the quality of cloth cover, cloth cover it is positive and negative
Face all needs setting camera.
To occur large batch of substandard products cloth cover when preventing woven fabric woven fabric, in one embodiment, as shown in Fig. 3, intelligence
Energy cloth cover monitors system further include:
Emergency braking device 50 is connect with processor 30, is stopped for receiving the equipment stop signal of the transmission of processor 30
Only loom.
When abnormal image generates, processor sending device stop signal to emergency braking device, emergency braking device makes
Loom stops, and occurs large batch of substandard products cloth cover when can effectively prevent woven fabric woven fabric.Emergency braking device includes: loom
Emergency stop switch.
In order to remind staff, in one embodiment, intelligent cloth cover monitors system further include:
Warning device is connect with processor, and alarm operation is executed after the alarm signal for receiving processor transmission.
When abnormal image generates, processor sends alarm signal to warning device, and warning device executes alarm operation.Report
Alarm device includes: buzzer, one or more combinations in indicator light.Often have many platform machines in one workshop so that it is convenient to
Staff finds in time there is abnormal loom, and then shortens staff and exclude the abnormal time, improves working efficiency.
In order to mark abnormal image, in one embodiment, intelligent cloth cover monitors system further include:
Labelling apparatus is connect with processor, for marking abnormal image on cloth cover；
Labelling apparatus includes:
Electric cylinders are arranged in parallel in above cloth cover to be reeled；
Telescopic device is set to the upper close cloth cover to be reeled of electric cylinders；
Head is marked, is fixed on telescopic device.
When abnormal image generates, processor transmits a signal to labelling apparatus, and labelling apparatus is by abnormal image on cloth cover
It is marked.Telescopic device is moved on cloth cover the position for corresponding to abnormal image by electric cylinders by labelling apparatus, and telescopic device is stretched
Long to make that head is marked to touch cloth cover, electric cylinders drive a distance to the left or to the right, and then telescopic device retracts, and make that head is marked to leave
Cloth cover.The markers work of abnormality is completed in this way.Telescopic device includes: telescopic cylinder.By the reality for marking abnormality
Border position facilitates staff to find flaw in time in the specific location of cloth cover, and then when shortening staff and excluding abnormal
Between, improve working efficiency.
In order to reject substandard products cloth cover, in one embodiment, intelligent cloth cover monitors system further include: cutting device, with
Processor connection, is arranged between cloth cover and the finished product devices for taking-up to be reeled of photographic device face, and cloth cover to be reeled passes through
It is batched after cutting device by finished product devices for taking-up；
When cutting device occurs for abnormality, severing cloth cover to be reeled.
Such as: as shown in figure 4, the cloth cover that batches of the finished product devices for taking-up 22 that loom is arranged in cutting device 25 with batch
At the reverse position 10CM of direction, and cloth cover 23 after cutting device 25 through finished product devices for taking-up 22 by batching.
Cutting device includes:
Cut-off knife, for carrying out severing to cloth cover；
Clamping device prevents cloth cover when severing from glancing off for clamping cloth cover in severing.
When abnormal image generates, processor sends severing signal to cutting device, and cutting device executes severing operation, from
And severing cloth cover to be reeled；Specifically severing can be carried out by cut-off knife.The cloth cover produced before being abnormal belongs to quality product, needs
Quality product and substandard products are separated.
In one embodiment, loom is large circle machine, and fabric is annular tubular, for the detection effect for improving tubular fabric
Rate installs high definition industrial camera under board, shoots tubular fabric layer, it is provided above that LED annular area source is mounted on camera
Illumination is used, and is taken pictures using the signal triggering camera of the speed probe output on board, to obtain stable, outstanding picture matter
Amount, is supplied to processor and is analyzed.Situations such as weaving defect such as turns over silk, dropped stitch is usually in millimeter rank.This intelligence cloth cover prison
Examining system can effectively identify dropped stitch, knitting, broken hole, bad needle, greasy dirt, dirty yarn, spindle, turn over the weaving faults such as silk, race spandex, at
The efficiency of function identification can reach 99%, realize " zero leak detection ", " zero erroneous detection ".It has also been specifically designed emergency braking device, has worked as processing
Device detects when the above problem, passes through emergency braking device, machine can be allowed to stop working immediately, and issues and open warning lamp prompting
Woven fabric worker checks, to reduce the waste of raw material, really plays effect of the testing result to quality management, accurately
It identifies the generation of defect, and loom (large circle machine) shutdown is immediately controlled when detecting defect.
Obviously, it is practical without departing from this can to carry out various modification and variations to the utility model by those skilled in the art
Novel spirit and scope.If in this way, these modifications and variations of the present invention belong to the utility model claims and
Within the scope of its equivalent technologies, then the utility model is also intended to include these modifications and variations.
Claims (6)
1. a kind of intelligence cloth cover monitors system characterized by comprising
Photographic device, for obtaining the original image of cloth cover to be reeled；
Processor is connect with the photographic device, and the original image for will acquire and corresponding standard picture carry out pair
Than judging whether the original image is identical as standard picture, determining that the original image is abnormal image if not identical；
Display is connected to the processor, for receiving and showing the abnormal image.
2. intelligence cloth cover as described in claim 1 monitors system, which is characterized in that the photographic device includes the first camera
And second camera；
The upper front of cloth cover to be reeled is arranged in first camera, for obtaining cloth cover to be reeled in predeterminable area
Front original image；
The second camera and first camera are oppositely arranged below the reverse side of cloth cover to be reeled, for obtaining wait roll up
Take reverse side original image of the cloth cover in the predeterminable area.
3. intelligence cloth cover as described in claim 1 monitors system, which is characterized in that further include:
Emergency braking device is connected to the processor, and is stopped for receiving the equipment stop signal that the processor is sent
Loom.
4. intelligence cloth cover as described in claim 1 monitors system, which is characterized in that further include:
Warning device is connected to the processor, for executing alarm behaviour after receiving the alarm signal that the processor is sent
Make.
5. intelligence cloth cover as described in claim 1 monitors system, which is characterized in that further include:
Labelling apparatus is connected to the processor, for marking abnormal image on cloth cover；
The labelling apparatus includes:
Electric cylinders are arranged in parallel in above the cloth cover to be reeled；
Telescopic device is set to the upper close cloth cover to be reeled of the electric cylinders；
Head is marked, is fixed on the telescopic device.
6. intelligence cloth cover as described in claim 1 monitors system, which is characterized in that the system also includes: cutting device, with
Processor connection, is arranged between cloth cover and the finished product devices for taking-up to be reeled of the photographic device face, and it is described to
Cloth cover is batched by being batched after the cutting device by the finished product devices for taking-up；
When the cutting device is generated for abnormal image, cloth cover to be reeled described in severing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821299850.6U CN208733293U (en) | 2018-08-13 | 2018-08-13 | Intelligent cloth cover monitors system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821299850.6U CN208733293U (en) | 2018-08-13 | 2018-08-13 | Intelligent cloth cover monitors system |
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| CN208733293U true CN208733293U (en) | 2019-04-12 |
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| CN201821299850.6U Active CN208733293U (en) | 2018-08-13 | 2018-08-13 | Intelligent cloth cover monitors system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112083009A (en) * | 2020-07-23 | 2020-12-15 | 广州超音速自动化科技股份有限公司 | Method and device for detecting quality of mask through video and storage medium |
| CN114411309A (en) * | 2022-03-01 | 2022-04-29 | 深圳市海弘装备技术有限公司 | Broken weft yarn processing device and method |
| CN117110330A (en) * | 2023-10-25 | 2023-11-24 | 山西慧达澳星科技有限公司 | Conveying belt flaw detection method, device, equipment and storage medium |
-
2018
- 2018-08-13 CN CN201821299850.6U patent/CN208733293U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112083009A (en) * | 2020-07-23 | 2020-12-15 | 广州超音速自动化科技股份有限公司 | Method and device for detecting quality of mask through video and storage medium |
| CN114411309A (en) * | 2022-03-01 | 2022-04-29 | 深圳市海弘装备技术有限公司 | Broken weft yarn processing device and method |
| CN117110330A (en) * | 2023-10-25 | 2023-11-24 | 山西慧达澳星科技有限公司 | Conveying belt flaw detection method, device, equipment and storage medium |
| CN117110330B (en) * | 2023-10-25 | 2024-01-30 | 山西慧达澳星科技有限公司 | Conveying belt flaw detection method, device, equipment and storage medium |
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