Dual-mode automatic corn cutting device
Technical Field
The invention relates to the field of corn processing, in particular to a dual-mode automatic corn segmenting device.
Background
The corn is rich in nutrition: contains carbohydrate: 74.8 g, protein: 29 g, fat: 16.6 g and dietary fiber 6.9 g. Corn is the first gold staple food of the modern, and the nutrition experts call that the corn contains all-round nutrition which is suitable for people of all ages to eat, and the rich glutamic acid can promote the brain development and is the best intelligence-developing food for children; the vitamin B group can regulate nerve, and is a pressure-reducing food suitable for white collar; the corn sausage is rich in linoleic acid and calcium, can help to regulate fat and reduce blood pressure, and the high fiber content enables the corn to be good 'intestine scraping food', and can prevent the middle-aged blessing; in addition, the corn contains rich glutathione which is the most effective anticancer component, and the rich vitamin E can also help anti-aging and soften blood vessels.
Because the corn is rich in nutrition and fresh and sweet in taste, the corn is often used for making dishes, and particularly the taste of soup is better, in order to make the corn taste better and make the corn taste be blended into soup, the corn is usually cut into small sections and then the soup is cooked; in the current general situation, the operation of cutting the corn into sections is that a chef cuts the corn into a plurality of sections by a knife, so that the labor intensity is high, the consumed time is long, the efficiency is low, the cutting sections are not uniform, the knife edge is not flat, the corn needs to be placed on a base plate during the operation, the corn can be cut into sections by large strength during the corn cutting, and the contact surface between the corn and the base plate is large, so that the corn grains on the surface of the corn contacted with the base plate are damaged and crushed to different degrees, and the taste and the attractiveness are influenced; in order to solve the problems of high labor intensity and low efficiency of manual knife operation, the patent of application No. 2014103018276 discloses a rotary-knife type corn cutting machine, which adopts the mode that corn is vertically placed in a feeding pipe, the corn is naturally fed under the action of gravity to enable the lower end of the corn to be contacted with a supporting plate, and then a rotating blade is driven by a motor to cut the corn, so that the problems of high labor intensity, low efficiency and uneven cutting of manual knife operation are solved, but when the corn is cut by a blade, the corn needs to bear the offset force of the feeding pipe to a cutter, and the surface of the corn opposite to the rotating direction of the blade is extruded by the feeding pipe, so that the corn grains are damaged and crushed; this maize cutting machine is artifical relatively and has improved a lot with sword efficiency, nevertheless cuts maize and needs one section segmentation to cut, and efficiency still is not enough, develops a maize automatic dissection device that can improve maize dissection efficiency simultaneously can not harm again, press the corn kernel especially urgent for this reason.
Disclosure of Invention
The invention aims to solve the problems and provides a dual-mode automatic corn cutting device.
The object of the invention is achieved by:
a dual-mode automatic corn cutting device comprises a chain plate conveyor, a corn cutting die and a corn collecting box, wherein baffles are arranged on two sides of the chain plate conveyor, the corn cutting die is arranged on the outer side surface of each baffle, the corn collecting box is arranged at the tail end of the chain plate conveyor, the corn cutting die consists of an upper die and a lower die, the upper die is positioned above the chain plate, the lower die is positioned in the middle of the chain plate, an opening is formed in the middle of each baffle, the lower die extends out of the opening and is connected with the upper die through a supporting plate, threaded holes are formed in the supporting plate, and the supporting plate is fastened on the side surface of;
the upper die is provided with an upper die plate, the upper die plate is provided with a No. 1 cylinder, a cutter mounting plate A is arranged on a cylinder shaft of the No. 1 cylinder, a cutter A is mounted on the cutter mounting plate A, the lower die is provided with a lower die plate, the bottom surface of the lower die plate is provided with a No. 2 cylinder opposite to the No. 1 cylinder, a cutter mounting plate B is arranged on a cylinder shaft of the No. 2 cylinder, a cutter B is mounted on the cutter mounting plate B, and the distance from the cutter A to the surface of the upper chain plate is 2-3cm greater than the distance from the cutter B to the surface of the;
because the diameter of the corn cob is generally in the range of 3.5-6cm, the distance from the cutter A to the surface of the upper chain plate is 2-3cm larger than the distance from the cutter B to the surface of the upper chain plate and the thickness of the chain plate, the cutter B54 can be ensured to contact with the corn at the same time or in one step earlier than the cutter A44 when the cutter B cuts the corn, and the problem that the corn grains are crushed because the chain plate is used as a cushion plate due to the fact that the cutter A44 contacts with the corn in one step earlier is prevented, so that the problem that the corn cup.
The baffle plate is provided with an inductor, the inductor is positioned on the side face of the baffle plate opposite to the position under the cutter A, and the end of the chain plate conveyor, which is on the same side as the inductor, is provided with an induction magnetic strip.
Preferably, the cutter a and the cutter B are aligned, the distance between the cutter a and the adjacent cutter a is equal, the distance between the cutter B and the adjacent cutter B is equal, the distance between the cutter a and the adjacent cutter a is equal to the distance between the cutter B and the adjacent cutter B, the cutting edge of the cutter a faces downward, and the cutting edge of the cutter B faces upward.
Preferably, the cutter A and the cutter B comprise blades, triangular columns are arranged at the edges of two ends of each blade, the height of each triangular column of the cutter A is equal to that of each blade, the height of each triangular column of the cutter B is greater than that of each blade by 1mm, three angles of each triangular column are arc angles, and the thickness of each blade is gradually increased from the blade edge to the blade back.
The effect of triangular prism is for fixed blade, and the effect that the triangular prism of cutter B is higher than 1mm of blade is when the cutter cuts the section to the maize, at first cutter A contacts with cutter B's triangular prism earlier, prevent cutter A's blade and cutter B contact, prevent that the cutting edge from damaging, the life of blade has been improved, and the maize 1mm that does not cut makes maize section interconnect, further prevent that the maize section bullet from flying, 1mm that does not cut can automatic fracture when carrying into maize collecting box, the maize divides into several sections.
Preferably, still be equipped with two baffle A on the cutter mounting panel A of last mould, two baffle A set up respectively on the long edge of cutter mounting panel A, and baffle A's height is greater than cutter A height, and the distance between two baffle A is a bit bigger than the width of link joint, and baffle A's thickness is less than the clearance between two link joints.
Preferably, the chain plate is provided with cutter holes the number of which is the same as that of the cutters A and B, the shapes of the cutter holes are the same as that of the cutters A and B and are aligned with the cutters A and B, so that the cutters B of the lower die can cut corn sections through the cutter holes when cutting corn, and the middle of the chain plate is also provided with a groove the bottom surface of which is an arc surface.
The effect of link joint is placed the maize, and the recess can prevent that the maize from rolling, because of cutter B, cutter A and cutter pore pair in same straight line, when cutter A carries out the dissection to the maize, cutter B also atress makes cutter A and cutter B carry out the dissection to the maize simultaneously, has improved dissection efficiency. The problem that the corn kernels are crushed is solved, and the cutter B adopts a cutting edge to support the corn, so that the problem that the corn is in large-area contact with a support in the prior art is solved, and the problem that the corn kernels are crushed is solved;
the invention has the beneficial effects that: the dual-mode automatic corn cutting device provided by the invention has the advantages that the chain plate conveyor is adopted to convey the corn, and the corn cutting die is used for cutting the corn into a plurality of sections at one time, so that the automation degree is high, the corn cutting efficiency is improved, the corn is uniform in cutting, the cut is flat, and the problem that corn kernels are crushed is solved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a perspective sectional view of the present invention.
Fig. 3 is a schematic structural view of the corn cutting die of the present invention.
Fig. 4 is a partially enlarged view of a in fig. 1.
Fig. 5 is a schematic view of the installation structure of the cutter installation plate a, the cutter a and the baffle plate a.
Fig. 6 is a schematic view of the structure of the cutter of the present invention.
Fig. 7 is a schematic structural diagram of the link plate of the present invention.
Description of the figures reference signs: 1-chain plate conveyor, 2-corn collecting box, 3-baffle, 4-upper die, 5-lower die, 6-opening, 7-supporting plate, 8-bolt, 9-inductor, 10-induction magnetic stripe, 101-chain plate, 102-cutter hole, 103-groove, 41-upper die plate, 42-No. 1 cylinder, 43-cutter mounting plate A, 44-cutter A, 45-baffle A, 51-lower die plate, 52-No. 2 cylinder, 53-cutter mounting plate B, 54-cutter B, 404-blade, 405-triangular column, 701-screw hole.
Detailed Description
Reference will now be made in further detail to the accompanying drawings.
As shown in fig. 1-6, a dual-mode automatic corn cutting device comprises a chain plate conveyor 1, a corn cutting die and a corn collecting box 2, wherein baffles 3 are arranged on two sides of the chain plate conveyor 1, the corn cutting die is arranged on the outer side surfaces of the baffles 3, the corn collecting box 2 is arranged at the tail end of the chain plate conveyor 1, the corn cutting die comprises an upper die 4 and a lower die 5, the upper die 4 is positioned above a chain plate 101, the lower die 5 is positioned in the middle of the chain plate 101, an opening 6 is arranged in the middle of the baffle 3, the lower die 5 extends out of the opening 6 and is connected with the upper die 4 through a supporting plate 7, a threaded hole 701 is arranged on the supporting plate 7, and the supporting plate 7 is fastened on the side surface of the; the upper die 4 is provided with an upper die plate 41, the upper die plate 41 is provided with a No. 1 air cylinder 42, a cutter mounting plate A43 is arranged on an air cylinder shaft of the No. 1 air cylinder 42, a cutter A44 is arranged on a cutter mounting plate A43, the lower die 5 is provided with a lower die plate 51, a No. 2 air cylinder 52 opposite to the No. 1 air cylinder 42 is arranged on the bottom surface of the lower die plate 51, a cutter mounting plate B53 is arranged on an air cylinder shaft of the No. 2 air cylinder 52, a cutter B54 is arranged on the cutter mounting plate B53, and the distance from the cutter A44 to the surface of the upper chain plate is 2.5cm greater than the distance from the cutter B54 to; the sensor 9 is arranged on the baffle 3, the sensor 9 is positioned on the side face of the baffle 3 opposite to the position right below the cutting knife A44, and the end of the chain plate 101 of the chain plate conveyor 1, which is on the same side as the sensor 9, is provided with the sensing magnetic strip 10. The cutter A44 is in pair with the cutter B54, the distance between the cutter A44 and the adjacent cutter A44 is equal, the distance between the cutter B54 and the adjacent cutter B54 is equal, the distance between the cutter A44 and the adjacent cutter A44 is equal to the distance between the cutter B54 and the adjacent cutter B54, the cutting edge of the cutter A44 faces downwards, the cutting edge of the cutter B54 faces upwards, the cutter A44 and the cutter B54 comprise a blade 404, triangular columns 405 are arranged at the edges of the two ends of the blade 404, the height of the cutter A44 triangular column 405 is equal to the height of the blade 404, the height of the cutter B triangular column 405 is greater than 1mm of the height of the blade 404, three corners of the triangular columns 405 are arc corners, and the thickness of the blade 404 is gradually increased from the cutting edge to the back of the blade. The cutter mounting plate A43 of the upper die 4 is further provided with two baffle plates A45, the two baffle plates A45 are respectively arranged on the long edge of the cutter mounting plate A43, the height of the baffle plate A45 is larger than that of the cutter A44, the distance between the two baffle plates A45 is slightly larger than the width of the chain plate 101, and the thickness of the baffle plate A45 is smaller than the gap between the two chain plates 101.
As shown in fig. 7, the chain plate 101 is provided with cutter holes 102 which are the same in number as the cutters a44 and B54, the cutter holes 102 are the same in shape as the cutters a44 and B54 and are aligned with the cutters a44 and B54, so that the cutter B54 of the lower die can cut corn sections through the cutter holes 102 when cutting corn, and the middle of the chain plate 101 is also provided with a groove 103 with an arc-shaped bottom surface.
During operation, water can be poured into the corn collection box 2 to prevent the corn sections from being conveyed into the corn collection box 2 to damage corn kernels; manually putting the corn without the coat on the head end of the chain plate conveyor 1 on the chain plates 101, wherein each chain plate 101 is provided with an induction magnetic strip 10, and the side face of the baffle 3 is provided with an inductor 9, when the chain plate conveyor 1 conveys the corn to a position right below the cutter A44, the chain plate conveyor 1 stops, the cylinder 1 drives the cutter A44 to press downwards, the cylinder 2 drives the cutter B54 to push upwards simultaneously, the cutter B54 contacts the corn simultaneously or firstly with the cutter A44 from the cutter hole 102, the cutter A44 is prevented from further contacting the corn firstly, so that the chain plate is used as a cushion plate to press the corn grains to be broken, and due to the driving force of the cylinder, when the triangular column 405 of the cutter A44 contacts with the triangular column 405 of the cutter B54, the corn is cut into a plurality of sections, the next corn chain plate also continues to be cut into sections according to the flow, and the cut corn is conveyed into the corn collecting box 2 continuously through the conveyor 1.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.