CN105196336A - Corn cutting machine - Google Patents

Corn cutting machine Download PDF

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Publication number
CN105196336A
CN105196336A CN201510734918.3A CN201510734918A CN105196336A CN 105196336 A CN105196336 A CN 105196336A CN 201510734918 A CN201510734918 A CN 201510734918A CN 105196336 A CN105196336 A CN 105196336A
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CN
China
Prior art keywords
corn
cutting knife
frame
conveyer belt
fixed mount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510734918.3A
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Chinese (zh)
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CN105196336B (en
Inventor
闫满常
田栓贺
赵建光
李恒金
宋彬
李庆
穆建章
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Hebei Deli Foodstuff Co Ltd
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Hebei Deli Foodstuff Co Ltd
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Publication date
Application filed by Hebei Deli Foodstuff Co Ltd filed Critical Hebei Deli Foodstuff Co Ltd
Priority to CN201510734918.3A priority Critical patent/CN105196336B/en
Publication of CN105196336A publication Critical patent/CN105196336A/en
Application granted granted Critical
Publication of CN105196336B publication Critical patent/CN105196336B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a corn cutting machine, comprising a rack, wherein a control box, a transfer mechanism and a cutting mechanism are arranged on the rack; the transfer mechanism comprises a first drive device, a main drive shaft and a counter drive shaft, the main drive shaft is connected with the counter drive shaft through a conveyor belt, corn positioning devices are arranged on the conveyor belt; the cutting mechanism comprises a second drive device, a drive wheel, a driven wheel, cutters and a cutter shaft, the drive wheel is connected with the driven wheel in a transmission manner, the cutter shaft is arranged on the rack, a plurality of cutters are arranged on the cutter shaft side by side, a position between two adjacent cutters is positioned by a positioning adjustment sleeve; hold-down gears used for pressing the corn tightly are arranged above the conveyor belt; a deslagging plate is also arranged on the rack for discharging the cut disintegrating slag. The corn cutting machine has the advantages that the structural design is scientific and reasonable, the positioning of the corn cutting operation is stable, notches are smooth, the yield is high, the operation of the machine is smooth, the low failure rate is low, and the machine is suitable for the cutting operation of fresh corn, frozen corn, root vegetables and the like.

Description

A kind of corn segment cutter
Technical field
The present invention relates to corn food processing equipment technical field, particularly relate to a kind of corn segment cutter.
Background technology
Corn is of high nutritive value, good palatability, and processing variety is various, is subject to the welcome of consumer, is particularly subject to the favor of medium-to-high grade hotel, becomes one of novel delicacies on dining table.One of processing of sweet corn product or important export-oriented commodity.In the world except the U.S., other countries corns produce and converted products very few, and the demand expanding day of West Europe and south east asia, development corn produces and converted products has wide market.
In order to ensure that each season all can taste corn, the normal quick-freeze craft that adopts processes, and quick-freeze craft can be applicable to fresh corn, also can be applicable to cooked maize, and fast frozen is good stored refrigerated, maintains the color and luster of corn, local flavor preferably.At present, in corn section process, with cutting machine or cutting knife segment, continuous productive process is carried out in cutting knife operation, afterbody (butt end) is excised 1 ~ 2 centimetre by the first operator, and the second operator cuts 3 ~ 5 centimetres, tip, guarantees that otch is smooth, around the edge of a knife, seed is without fragmentation, this process cut-out operation is many, program is complicated, and according to manual operation, working (machining) efficiency is low, crudy is poor, is difficult to the demand meeting mass market.
Summary of the invention
The object of this invention is to provide a kind of corn segment cutter, solve prior art segment cutter otch irregular, the problem that manual operation working (machining) efficiency is low.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of corn segment cutter of the present invention, comprises frame, described frame is provided with control cabinet, connecting gear and segment mechanism;
Described connecting gear comprises the first drive unit, described first drive unit is arranged on one end of described frame, the working end of the first drive unit is provided with final drive shaft, the other end of described frame is provided with counter drive shaft, described final drive shaft is connected by conveyer belt with counter drive shaft, described conveyer belt is arranged corn positioner;
Described segment mechanism is arranged on one end of frame, segment mechanism comprises the second drive unit, cutting knife and slitter shaft, described second drive unit is arranged on the below of frame, the working end of the second drive unit is provided with driving wheel, one end of described slitter shaft is provided with driven pulley, and described driving wheel and driven pulley are in transmission connection; Described slitter shaft is arranged in described frame, and multiple described cutting knife is disposed side by side on described slitter shaft, fixing by adjusting sleeve location, location between adjacent cutting knife;
The top of described conveyer belt is provided with the hold down gag for compressing corn ear, described hold down gag comprises the fixed mount of multiple pressing plate and two parallel arrangements, the two ends of described pressing plate is fixedly mounted on described fixed mount by connector, described connector is provided with spring, and the two ends of described spring are against on the top board of described pressing plate and fixed mount;
What described frame is provided with the below being positioned at described cutting knife goes out slag plate, in order to cut off the discharge of disintegrating slag.
Further, described cutting knife is circular configuration, and the outer circumference surface of cutting knife is uniform erose structure; The arranged outside of described cutting knife and slitter shaft has guard shield, and described guard shield is fixedly mounted in frame.
Further, described cutting knife and described pressing plate are arranged in parallel, and cutting knife and pressing plate are all arranged vertically with the corn ear on described corn positioner.
Further, described corn positioner comprises locating clip, and described locating clip is arranged on described conveyer belt by fixed mount.
Further, described conveyer belt is two and row is arranged, and described locating clip is multiple, and is disposed side by side on described conveyer belt by described fixed mount.
Further, when described conveyer belt has been arranged side by side many, single described locating clip is arranged on described conveyer belt by fixed mount, and the arrangement in " one " font of the locating clip on many described conveyer belts.
Further, described locating clip comprises " V " font structure or " U " font structure, and in the groove of described " V " font structure, " U " font structure, clamping is placed with corn ear.
Further, the top of described driving wheel is provided with and exports the anti-discharge baffle flown for corn section.
Further, described driving wheel and driven pulley are in transmission connection by driving-belt, and the arranged outside of the transmission device of described driving wheel, driving-belt and driven pulley composition has safety guard plate.
Further, described connector adopts bolt, and the through hole on the top board of fixed mount described in described bolt-through also passes through nut.
Compared with prior art, Advantageous Effects of the present invention:
Corn segment cutter of the present invention, frame is provided with hold-down mechanism when control cabinet, connecting gear and segment mechanism and corn cut-out, during work, whole corn ear is moved in segment mechanism by connecting gear, and corn ear compresses by hold-down mechanism, is cut off by the cutting knife arranged in segment mechanism, after cut-out completes, shift out under the drive of the conveyer belt of connecting gear, corn section drops and collects in storage box, and disintegrating slag during cut-out is discharged from going out slag plate.In the course of work of the present invention, compress when corn cuts off, cutting knife High Rotation Speed, cut surface is smooth, and cut off efficiency high, the length of corn section is minimum is 2.5cm, and the length of corn section can adjust according to demand, and its output is per hour up to 20000.Scientific structure design of the present invention is reasonable, and corn cuts off operation positioning stablity, otch is smooth, output is high, and equipment operation is steady, failure rate is low, is applicable to fresh corn, freezes the segment operation of corn and rhizome vegetable etc.
Accompanying drawing explanation
Illustrate that the invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is corn segment cutter structural representation of the present invention;
Fig. 2 is the cutter structure schematic diagram of corn segment cutter of the present invention;
Fig. 3 is the hold-down mechanism structural representation of corn segment cutter of the present invention;
Fig. 4 is the connecting gear structure schematic front view of double conveyor of the present invention;
Fig. 5 is the connecting gear structure schematic top plan view of double conveyor of the present invention;
Fig. 6 is the connecting gear structure schematic front view of the many conveyer belts of the present invention;
Fig. 7 is the connecting gear structure schematic top plan view of the many conveyer belts of the present invention;
Description of reference numerals: 1, frame; 2, the first drive unit; 3, control cabinet; 4, final drive shaft; 5, the second drive unit; 6, driving wheel; 7, driving-belt; 8, driven pulley; 9, cutting knife; 9-1, slitter shaft; 9-2, location adjusting sleeve; 9-3, guard shield; 10, hold down gag; 10-1, pressing plate; 10-2, fixed mount; 10-3, connector; 10-4, spring; 11, conveyer belt; 12, counter drive shaft; 13, corn positioner; 13-1, fixed mount; 13-2, locating clip; 14, slag plate is gone out; 15, discharge baffle.
Detailed description of the invention
As shown in Fig. 1 ~ 7, a kind of corn segment cutter, comprises frame 1, described frame 1 is provided with control cabinet 3, connecting gear and segment mechanism;
Described connecting gear comprises the first drive unit 2, described first drive unit 2 is arranged on one end of described frame 1, the working end of the first drive unit 2 is provided with final drive shaft 4, the other end of described frame 1 is provided with counter drive shaft 12, described final drive shaft 4 is connected by conveyer belt 11 with counter drive shaft 12, and described conveyer belt 11 arranges corn positioner 13;
Described segment mechanism is arranged on one end of frame 1, segment mechanism comprises the second drive unit 5, cutting knife 9 and slitter shaft 9-1, described second drive unit 5 is arranged on the below of frame 1, the working end of the second drive unit 5 is provided with driving wheel 6, one end of described slitter shaft 9-1 is provided with driven pulley 8, and described driving wheel 6 and driven pulley 8 are in transmission connection; Described slitter shaft 9-1 is arranged in described frame 1, and multiple described cutting knife 9 is disposed side by side on described slitter shaft 9-1, fixing by adjusting sleeve 9-2 location, location between adjacent cutting knife 9;
The top of described conveyer belt 11 is provided with the hold down gag 10 for compressing corn ear, described hold down gag 10 comprises the fixed mount 10-2 of multiple pressing plate 10-1 and two parallel arrangement, the two ends of described pressing plate 10-1 is fixedly mounted on described fixed mount 10-2 by connector 10-3, described connector 10-3 is provided with spring 10-4, and the two ends of described spring 10-4 are against on the top board of described pressing plate 10-1 and fixed mount 10-2;
What described frame 1 is provided with the below being positioned at described cutting knife 9 goes out slag plate 14, in order to cut off the discharge of disintegrating slag; Described go out slag plate be tilt dustpan shape, exit position is lower than inner installation site.
Specifically, as also shown in e.g. figs. 4-7, described connecting gear adopts sprocket wheel chain transmission structure, first drive unit adopts motor, final drive shaft 4 and counter drive shaft 12 is all provided with sprocket wheel and corresponding setting, often organizes corresponding sprocket wheel and linked together by the conveyer belt 11 of chain structure, rotated by final drive shaft during electric motor starting, then rotated by chain-driving counter drive shaft, chain realizes moving horizontally, to complete the transmission of corn ear.
As shown in Figure 1 and Figure 2, described cutting knife 9 is circular configuration, and the outer circumference surface of cutting knife is uniform erose structure; The arranged outside of described cutting knife 9 and slitter shaft 9-1 has guard shield 9-3, and described guard shield 9-3 is fixedly mounted in frame 1, and when preventing from cutting off, the splashing of disintegrating slag, keeps clean and tidy, the health of operation site.Described cutting knife 9 is arranged in parallel with described pressing plate 10-1, and cutting knife 9 and pressing plate 10-1 are all arranged vertically with the corn ear on described corn positioner 13.According to the demand of client, slitter shaft can be installed at least one cutting knife, complete the requirement that corn is cut into two sections and above hop count, by adjusting sleeve 9-2 interval, location between cutting knife, location adjusting sleeve is made as standard size, according to the length of corn section, the number of the location adjusting sleeve of installing between selected cutting knife, the installation of cutting knife, fast easy to adjust.
As also shown in e.g. figs. 4-7, described corn positioner 13 comprises locating clip 13-2, and described locating clip 13-2 is arranged on described conveyer belt 11 by fixed mount 13-1.Specifically, what corn positioner 13 was conventional has two kinds of structures, and a kind of is that described conveyer belt 11 is two and row's setting, and described locating clip 13-2 is multiple, and is disposed side by side on described conveyer belt 11 by described fixed mount 13-1; Another kind of for described conveyer belt 11 be arranged side by side many time, single described locating clip 13-2 is arranged on described conveyer belt 11 by fixed mount 13-1, and the arrangement in " one " font of the locating clip 13-2 on many described conveyer belts 11.
Described locating clip 13-2 comprises " V " font structure or " U " font structure, and in the groove of described " V " font structure, " U " font structure, clamping is placed with corn ear; Wherein, " V " font structure or " U " font structure are consisted of single metal plate or two metallic plates, and this locating clip 13-2 is linked together by welding or screw, rivet and fixed mount 13-1.
As shown in Figure 1, the top of described driving wheel 6 is provided with and exports the anti-discharge baffle 15 flown for corn section, and the cross section of this baffle plate is arcuate structure.
Described driving wheel 6 and driven pulley 8 are in transmission connection by driving-belt 7, and the arranged outside of the transmission device of described driving wheel 6, driving-belt 7 and driven pulley 8 composition has safety guard plate, is involved in generation security incident effectively to avoid the clothing of operating personnel or arm etc.
As shown in Figure 3, described connector 10-3 adopts bolt, through hole on the top board of fixed mount 10-2 described in described bolt-through also passes through nut, regulated the setting height(from bottom) of connecting bolt by rotating nut during work, thus the pressing plate connected bottom drive connecting bolt moves up and down, to meet the compression operation of different size corn ear.
In addition, the kernel components such as cutting knife of the present invention, corn positioner preferentially adopt stainless steel material or the material that not easily gets rusty to make, and are convenient to the cleaning after machining, and prevent equipment to get rusty not easy to clean, thus have a strong impact on the health of product.
The course of work of the present invention is as follows:
During work, first, the first drive unit 2 and the second drive unit 5 is started by control cabinet 3, first drive unit work drives the final drive shaft 4 of its working end to rotate, drive counter drive shaft 12 to rotate by conveyer belt 11 simultaneously, whole corn ear is placed in the groove of corn positioner 13, then drives whole corn ear to be moved horizontally in segment mechanism, second drive unit 5 works and drives driving wheel 6 to rotate, drive driven pulley 8 to rotate by driving-belt 7 simultaneously, because driven pulley 8 is connected with slitter shaft 9-1, then hard-wired cutting knife 9 High Rotation Speed on drive slitter shaft and slitter shaft, when moving under segment cutter structure under the effect of corn ear at conveyer belt, the pressing plate 10-1 of first compacted mechanism 10 compresses, then cut off by the cutting knife of High Rotation Speed, the corn section cut off continues to move forward under the effect of conveyer belt, in the storage box of placing under dropping to frame, the disintegrating slag produced during cut-out goes out slag plate 14 landing along what tilt, and discharge baffle 15 is provided with in the frame of corn section output, fly out when dropping to prevent corn section.
Above-described embodiment is only be described preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.

Claims (10)

1. a corn segment cutter, comprises frame (1), it is characterized in that: described frame (1) is provided with control cabinet (3), connecting gear and segment mechanism;
Described connecting gear comprises the first drive unit (2), described first drive unit (2) is arranged on one end of described frame (1), the working end of the first drive unit (2) is provided with final drive shaft (4), the other end of described frame (1) is provided with counter drive shaft (12), described final drive shaft (4) is connected by conveyer belt (11) with counter drive shaft (12), described conveyer belt (11) is arranged corn positioner (13);
Described segment mechanism is arranged on one end of frame (1), segment mechanism comprises the second drive unit (5), cutting knife (9) and slitter shaft (9-1), described second drive unit (5) is arranged on the below of frame (1), the working end of the second drive unit (5) is provided with driving wheel (6), one end of described slitter shaft (9-1) is provided with driven pulley (8), and described driving wheel (6) and driven pulley (8) are in transmission connection; Described slitter shaft (9-1) is arranged in described frame (1), and multiple described cutting knife (9) is disposed side by side on described slitter shaft (9-1), fixing by location, location adjusting sleeve (9-2) between adjacent cutting knife (9);
The top of described conveyer belt (11) is provided with the hold down gag (10) for compressing corn ear, described hold down gag (10) comprises the fixed mount (10-2) of multiple pressing plate (10-1) and two parallel arrangements, the two ends of described pressing plate (10-1) is fixedly mounted on described fixed mount (10-2) by connector (10-3), described connector (10-3) is provided with spring (10-4), the two ends of described spring (10-4) are against on the top board of described pressing plate (10-1) and fixed mount (10-2);
What described frame (1) is provided with the below being positioned at described cutting knife (9) goes out slag plate (14), in order to cut off the discharge of disintegrating slag.
2. corn segment cutter according to claim 1, is characterized in that: described cutting knife (9) is circular configuration, and the outer circumference surface of cutting knife is uniform erose structure; The arranged outside of described cutting knife (9) and slitter shaft (9-1) has guard shield (9-3), and described guard shield (9-3) is fixedly mounted in frame (1).
3. corn segment cutter according to claim 1, is characterized in that: described cutting knife (9) and described pressing plate (10-1) are arranged in parallel, and cutting knife (9) and pressing plate (10-1) are all arranged vertically with the corn ear on described corn positioner (13).
4. corn segment cutter according to claim 1, is characterized in that: described corn positioner (13) comprises locating clip (13-2), and described locating clip (13-2) is arranged on described conveyer belt (11) by fixed mount (13-1).
5. corn segment cutter according to claim 4, is characterized in that: described conveyer belt (11) is two and row is arranged, and described locating clip (13-2) for multiple, and is disposed side by side on described conveyer belt (11) by described fixed mount (13-1).
6. corn segment cutter according to claim 4, it is characterized in that: when described conveyer belt (11) has been arranged side by side many, single described locating clip (13-2) is arranged on described conveyer belt (11) by fixed mount (13-1), and the arrangement in " one " font of the locating clip (13-2) on many described conveyer belts (11).
7. corn segment cutter according to claim 4, is characterized in that: described locating clip (13-2) comprises " V " font structure or " U " font structure, and in the groove of described " V " font structure, " U " font structure, clamping is placed with corn ear.
8. corn segment cutter according to claim 1, is characterized in that: the top of described driving wheel (6) is provided with and exports the anti-discharge baffle (15) flown for corn section.
9. corn segment cutter according to claim 1; it is characterized in that: described driving wheel (6) and driven pulley (8) are in transmission connection by driving-belt (7), and the arranged outside of transmission device that described driving wheel (6), driving-belt (7) and driven pulley (8) form has safety guard plate.
10. corn segment cutter according to claim 1, is characterized in that: described connector (10-3) adopts bolt, and the through hole on the top board of fixed mount (10-2) described in described bolt-through also passes through nut.
CN201510734918.3A 2015-11-03 2015-11-03 A kind of corn segment cutter Active CN105196336B (en)

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CN105196336B CN105196336B (en) 2017-07-25

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690453A (en) * 2016-04-05 2016-06-22 广州市天烨商贸有限公司 Food machine processing device cutting fresh corn cobs into segments
CN105818183A (en) * 2016-05-14 2016-08-03 申翰昭 Improved cutting device for corn cobs
CN106737950A (en) * 2016-12-16 2017-05-31 哈尔滨华夏知识产权代理有限公司 A kind of aid from rice germ acquisition device
CN107599029A (en) * 2017-11-01 2018-01-19 邵林子禹 A kind of food materials cutter device
CN107824293A (en) * 2017-10-02 2018-03-23 张新侠 A kind of food chemistry takes device with corncob marrow
CN108450978A (en) * 2018-04-26 2018-08-28 杭州其门堂蔬菜食品有限公司 A kind of cutting machine for pickle
CN109093682A (en) * 2018-08-10 2018-12-28 劳加斌 A kind of corn segmentizing unit
CN109093681A (en) * 2018-08-10 2018-12-28 劳加斌 A kind of automatic segmentizing unit of double mode corn
CN109262682A (en) * 2018-09-28 2019-01-25 劳加斌 A kind of automatic segmentizing unit of single mode corn

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Publication number Priority date Publication date Assignee Title
US4327616A (en) * 1980-02-29 1982-05-04 Stayton Canning Company Cooperative Cob saw
US6736041B2 (en) * 2001-02-09 2004-05-18 Maurice Roger Portnoy Vegetable stick cutting machine
CN201268006Y (en) * 2008-08-23 2009-07-08 刘连江 Maize cut-off machine
CN102528836A (en) * 2012-01-16 2012-07-04 南通吉腾农牧机械科技有限公司 Fresh corn cutting machine
CN202934621U (en) * 2012-10-13 2013-05-15 安徽喜农农业开发有限责任公司 Corn root cutting device
CN203592500U (en) * 2013-12-04 2014-05-14 嘉兴艾博实业有限公司 Corn slicing machine
CN203901350U (en) * 2014-06-30 2014-10-29 陆尧 Corn segment cutter
CN205552653U (en) * 2015-11-03 2016-09-07 河北德力食品有限公司 Maize cutting machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4327616A (en) * 1980-02-29 1982-05-04 Stayton Canning Company Cooperative Cob saw
US6736041B2 (en) * 2001-02-09 2004-05-18 Maurice Roger Portnoy Vegetable stick cutting machine
CN201268006Y (en) * 2008-08-23 2009-07-08 刘连江 Maize cut-off machine
CN102528836A (en) * 2012-01-16 2012-07-04 南通吉腾农牧机械科技有限公司 Fresh corn cutting machine
CN202934621U (en) * 2012-10-13 2013-05-15 安徽喜农农业开发有限责任公司 Corn root cutting device
CN203592500U (en) * 2013-12-04 2014-05-14 嘉兴艾博实业有限公司 Corn slicing machine
CN203901350U (en) * 2014-06-30 2014-10-29 陆尧 Corn segment cutter
CN205552653U (en) * 2015-11-03 2016-09-07 河北德力食品有限公司 Maize cutting machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690453A (en) * 2016-04-05 2016-06-22 广州市天烨商贸有限公司 Food machine processing device cutting fresh corn cobs into segments
CN105818183A (en) * 2016-05-14 2016-08-03 申翰昭 Improved cutting device for corn cobs
CN106737950A (en) * 2016-12-16 2017-05-31 哈尔滨华夏知识产权代理有限公司 A kind of aid from rice germ acquisition device
CN106737950B (en) * 2016-12-16 2018-12-25 哈尔滨权清科技服务有限责任公司 A kind of aid from rice germ acquisition device
CN107824293A (en) * 2017-10-02 2018-03-23 张新侠 A kind of food chemistry takes device with corncob marrow
CN107599029A (en) * 2017-11-01 2018-01-19 邵林子禹 A kind of food materials cutter device
CN108450978A (en) * 2018-04-26 2018-08-28 杭州其门堂蔬菜食品有限公司 A kind of cutting machine for pickle
CN109093682A (en) * 2018-08-10 2018-12-28 劳加斌 A kind of corn segmentizing unit
CN109093681A (en) * 2018-08-10 2018-12-28 劳加斌 A kind of automatic segmentizing unit of double mode corn
CN109093682B (en) * 2018-08-10 2020-07-10 海门名驰工业设计有限公司 Maize dissection device
CN109093681B (en) * 2018-08-10 2020-07-10 海门名驰工业设计有限公司 Dual-mode automatic corn cutting device
CN109262682A (en) * 2018-09-28 2019-01-25 劳加斌 A kind of automatic segmentizing unit of single mode corn
CN109262682B (en) * 2018-09-28 2020-07-10 海门名驰工业设计有限公司 Automatic cutting device of single mode maize

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