CN109092126A - 一种贝壳粉高速分散装置 - Google Patents
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Abstract
本发明公开了一种贝壳粉高速分散装置,包括分散罐体,所述分散罐体的顶部设有圆形收纳槽,所述圆形收纳槽中放置有物料搅拌罐体,且物料搅拌罐体的下端贯穿分散罐体的底部,所述液压缸活塞杆的顶端通过螺栓固定有顶板,所述顶板的顶部中间通过螺栓固定有电机座,所述电机座的顶部设有凹槽,且凹槽内通过螺栓固定有高速电机,且高速电机的输出端朝下设置,所述高速电机的输出端上安装有搅拌轴,所述搅拌轴下端通过联轴器安装有弧状搅拌板,所述搅拌轴下部焊接有搅拌板,所述搅拌板的顶部安装有一对长方形状搅拌叶片。本发明结构简单,设计新颖,贝壳粉物料混合均匀,值得推广。
Description
技术领域
本发明涉及贝壳粉加工技术领域,尤其涉及一种贝壳粉高速分散装置。
背景技术
贝壳粉是指贝壳经过高温煅烧粉碎的粉末,其95%的主要成分是碳酸钙,以及甲壳素,还有少量氨基酸和多糖物质,可以做食品、化妆品以及室内装修的高档材料,应用于畜禽饲料及食品钙源添加剂、饰品加工、干燥剂等。
贝壳粉在加工时,需要充分分散贝壳粉,从而方便加工,添加添加剂时可以分散均匀,但是贝壳粉为粉剂,容易泄露出来,为此,本发明提出一种贝壳粉高速分散装置,用来解决现有技术的不足。
发明内容
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种贝壳粉高速分散装置。
为了实现上述目的,本发明采用了如下技术方案:
一种贝壳粉高速分散装置,包括分散罐体,所述分散罐体的顶部设有圆形收纳槽,所述圆形收纳槽中放置有物料搅拌罐体,且物料搅拌罐体的下端贯穿分散罐体的底部,所述物料搅拌罐体的罐底为半球状结构,所述物料搅拌罐体的底部连接有卸料管,所述卸料管的管中安装有调节阀,所述分散罐体的顶部四个角固定有液压缸,所述液压缸活塞杆的顶端通过螺栓固定有顶板,所述顶板的顶部中间通过螺栓固定有电机座,所述电机座的顶部设有凹槽,且凹槽内通过螺栓固定有高速电机,且高速电机的输出端朝下设置,所述高速电机的输出端上安装有搅拌轴,且搅拌轴贯穿电机座和顶板并延伸至物料搅拌罐体的底部,所述搅拌轴下端通过联轴器安装有弧状搅拌板,所述搅拌轴下部焊接有搅拌板,所述搅拌板的顶部安装有一对长方形状搅拌叶片。
优选的,所述长方形状搅拌叶片的侧面设有多个圆孔,且圆孔的直径大于贝壳粉物料的直径
优选的,所述分散罐体的底部四个角安装有支撑腿,所述支撑腿的底部焊接有底座,所述底座的表面周向设有安装孔。
优选的,所述分散罐体的侧面通过螺栓固定有控制箱,所述控制箱内设有PLC控制器,且PLC控制器型号为AT89C51,所述PLC控制器分别与高速电机和液压泵相连接,所述液压泵与液压缸相连接。
优选的,所述分散罐体的侧面上部设有焊接有安装架,所述安装架的顶部固定有进物料斗,且进物料斗的下端延伸至物料搅拌罐体的开口处。
优选的,所述弧状搅拌板与物料搅拌罐体的底部形状大小相吻合。
与现有技术相比,本发明的有益效果是:通过高速电机安装在物料搅拌罐体的顶部,避免高速电机与贝壳粉物料直接接触,通过设计有液压缸,这样可以使顶板升降,从而调整弧状搅拌板与物料搅拌罐体底部的距离,通过搅拌板的设计,可以将物料搅拌罐体底部的贝壳粉物料搅拌起来,使贝壳粉物料充分混合,长方形状搅拌叶片可以将物料搅拌罐体上部的物料进一步混合,长方形状搅拌叶片的表面设有圆孔,贝壳粉物料可以穿过圆孔,可以使贝壳粉物料混合的更加均匀,活动塞的设计,可以一定程度上避免粉末从罐体中出来,本发明结构简单,设计新颖,贝壳粉物料混合均匀,值得推广。
附图说明
图1为本发明提出的一种贝壳粉高速分散装置的主视图;
图2为本发明提出的一种贝壳粉高速分散装置的剖视图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
参照图1-2,一种贝壳粉高速分散装置,包括分散罐体1,分散罐体1的顶部设有圆形收纳槽,圆形收纳槽中放置有物料搅拌罐体4,且物料搅拌罐体4的下端贯穿分散罐体1的底部,物料搅拌罐体4的罐底为半球状结构,物料搅拌罐体4的底部连接有卸料管5,卸料管5的管中安装有调节阀6;
分散罐体1的顶部四个角固定有液压缸13,液压缸13活塞杆的顶端通过螺栓固定有顶板10,顶板10的顶部中间通过螺栓固定有电机座14,电机座14的顶部设有凹槽,且凹槽内通过螺栓固定有高速电机11,且高速电机11的输出端朝下设置,高速电机11的输出端上安装有搅拌轴12,且搅拌轴12贯穿电机座14和顶板10并延伸至物料搅拌罐体4的底部;
搅拌轴12下端通过联轴器安装有弧状搅拌板17,搅拌轴12下部焊接有搅拌板16,搅拌板16的顶部安装有一对长方形状搅拌叶片15,位于长方形状搅拌叶片上方的搅拌轴上安装有活动塞8,所述活动塞8呈漏斗状结构,其中活动塞8的上部为圆柱状结构,活动塞8的下部为圆台状结构,所述圆柱状结构与分散罐体1的内壁相贴合设置。
本发明中,长方形状搅拌叶片15的侧面设有多个圆孔,且圆孔的直径大于贝壳粉物料的直径,分散罐体1的底部四个角安装有支撑腿2,支撑腿2的底部焊接有底座3,底座3的表面周向设有安装孔,可以用来固定在地面上,分散罐体1的侧面通过螺栓固定有控制箱7,控制箱7内设有PLC控制器,且PLC控制器型号为AT89C51,PLC控制器分别与高速电机11和液压泵相连接,液压泵与液压缸13相连接,分散罐体1的侧面上部设有焊接有安装架,安装架的顶部固定有进物料斗9,且进物料斗9的下端延伸至物料搅拌罐体4的开口处,弧状搅拌板17与物料搅拌罐体4的底部形状大小相吻合,通过高速电机11安装在物料搅拌罐体4的顶部,避免高速电机11与贝壳粉物料直接接触,通过设计有液压缸13,这样可以使顶板10升降,从而调整弧状搅拌板17与物料搅拌罐体4底部的距离,通过搅拌板16的设计,可以将物料搅拌罐体4底部的贝壳粉物料搅拌起来,使贝壳粉物料充分混合,长方形状搅拌叶片15可以将物料搅拌罐体4上部的物料进一步混合,长方形状搅拌叶片15的表面设有圆孔,贝壳粉物料可以穿过圆孔,可以使贝壳粉物料混合的更加均匀,活动塞8的设计,可以一定程度上避免粉末从罐体中出来,本发明结构简单,设计新颖,贝壳粉物料混合均匀,值得推广。
本发明在使用时,通过高速电机11安装在物料搅拌罐体4的顶部,避免高速电机11与贝壳粉物料直接接触,通过设计有液压缸13,这样可以使顶板10升降,从而调整弧状搅拌板17与物料搅拌罐体4底部的距离,这样就可以搅拌到物料搅拌罐体4底部的贝壳粉物料,防止物料搅拌罐体4底部贝壳粉物料没有搅拌均匀,通过搅拌板16的设计,可以将物料搅拌罐体4底部的贝壳粉物料搅拌起来,使贝壳粉物料充分混合,长方形状搅拌叶片15可以将物料搅拌罐体4上部的物料进一步混合,长方形状搅拌叶片15的表面设有圆孔,贝壳粉物料可以穿过圆孔,可以使贝壳粉物料混合的更加均匀。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (6)
1.一种贝壳粉高速分散装置,包括分散罐体(1),其特征在于,所述分散罐体(1)的顶部设有圆形收纳槽,所述圆形收纳槽中放置有物料搅拌罐体(4),且物料搅拌罐体(4)的下端贯穿分散罐体(1)的底部,所述物料搅拌罐体(4)的罐底为半球状结构,所述物料搅拌罐体(4)的底部连接有卸料管(5),所述卸料管(5)的管中安装有调节阀(6),所述分散罐体(1)的顶部四个角固定有液压缸(13),所述液压缸(13)活塞杆的顶端通过螺栓固定有顶板(10),所述顶板(10)的顶部中间通过螺栓固定有电机座(14),所述电机座(14)的顶部设有凹槽,且凹槽内通过螺栓固定有高速电机(11),且高速电机(11)的输出端朝下设置,所述高速电机(11)的输出端上安装有搅拌轴(12),且搅拌轴(12)贯穿电机座(14)和顶板(10)并延伸至物料搅拌罐体(4)的底部,所述搅拌轴(12)下端通过联轴器安装有弧状搅拌板(17),所述搅拌轴(12)下部焊接有搅拌板(16),所述搅拌板(16)的顶部安装有一对长方形状搅拌叶片(15),位于长方形状搅拌叶片(15)上方的搅拌轴(12)上安装有活动塞(8),所述活动塞(8)呈漏斗状结构,其中活动塞(8)的上部为圆柱状结构,活动塞(8)的下部为圆台状结构,所述圆柱状结构与分散罐体(1)的内壁相贴合设置。
2.根据权利要求1所述的一种贝壳粉高速分散装置,其特征在于,所述长方形状搅拌叶片(15)的侧面设有多个圆孔,且圆孔的直径大于贝壳粉物料的直径,所述搅拌板(16)的表面均匀设有搅拌孔。
3.根据权利要求1所述的一种贝壳粉高速分散装置,其特征在于,所述分散罐体(1)的底部四个角安装有支撑腿(2),所述支撑腿(2)的底部焊接有底座(3),所述底座(3)的表面周向设有安装孔。
4.根据权利要求1所述的一种贝壳粉高速分散装置,其特征在于,所述分散罐体(1)的侧面通过螺栓固定有控制箱(7),所述控制箱(7)内设有PLC控制器,且PLC控制器型号为AT89C51,所述PLC控制器分别与高速电机(11)和液压泵相连接,所述液压泵与液压缸(13)相连接。
5.根据权利要求1所述的一种贝壳粉高速分散装置,其特征在于,所述分散罐体(1)的侧面上部设有焊接有安装架,所述安装架的顶部固定有进物料斗(9),且进物料斗(9)的下端延伸至物料搅拌罐体(4)的开口处。
6.根据权利要求1所述的一种贝壳粉高速分散装置,其特征在于,所述弧状搅拌板(17)与物料搅拌罐体(4)的底部形状大小相吻合。
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