CN109051598B - Three-section type assembly line - Google Patents
Three-section type assembly line Download PDFInfo
- Publication number
- CN109051598B CN109051598B CN201811108037.0A CN201811108037A CN109051598B CN 109051598 B CN109051598 B CN 109051598B CN 201811108037 A CN201811108037 A CN 201811108037A CN 109051598 B CN109051598 B CN 109051598B
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- CN
- China
- Prior art keywords
- assembly line
- cover plate
- brackets
- pipeline
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009434 installation Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 abstract description 7
- 230000009194 climbing Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000011540 sensing material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to the technical field of pipelines, and discloses a three-section type pipeline which comprises a first pipeline and two second pipelines, wherein two ends of the first pipeline are respectively connected with the ends of the two second pipelines in a rotating way, the two second pipelines can rotate 0-20 degrees relative to the first pipeline, and the first pipeline is provided with: the cover plate is positioned above the first assembly line and is provided with a plurality of through holes; and the jacking mechanism is connected with the cover plate and used for adjusting the interval between the cover plate and the first assembly line and the angle of the cover plate relative to the first assembly line. The invention utilizes the first assembly line and the two second assembly lines to form a three-section assembly line, the feeding, locking and discharging can be simultaneously carried out, the processing efficiency is greatly improved, in addition, the two second assembly lines can rotate relative to the first assembly line, so that the product can enter the first assembly line in a climbing manner and flow out of the second assembly line in a descending manner, and the product can enter or flow out of the second assembly line more conveniently.
Description
Technical Field
The invention relates to the technical field of pipelines, in particular to a three-section type pipeline.
Background
At present, when a screw is locked to a product, the product is fed firstly, conveyed to a locking station, then the screw is locked to the product by carrying an electric batch by a manipulator or a mechanical arm, and then the product is discharged after the locking is finished. Therefore, the locking screw needs to pass through three stations, namely a feeding station, a locking station and a discharging station, if the three stations are conveyed by the same assembly line, the three processes can only be sequentially carried out, and the efficiency is low; in addition, when locking the screw, the condition that the screw drops on the product can appear, need the manual monitoring and clear up the screw that drops on the product, degree of automation is lower.
In view of the above-mentioned drawbacks, the present inventors have actively studied and innovated to create a three-stage pipeline, which has a more industrial utility value.
Disclosure of Invention
The invention aims to provide a three-section assembly line which can simultaneously feed, lock and discharge and can prevent screws from falling on products.
To achieve the purpose, the invention adopts the following technical scheme:
a three-stage pipeline comprises a first pipeline and two second pipelines, wherein,
the both ends of first assembly line respectively with two the tip rotation of second assembly line is connected, and two the second assembly line can be relative first assembly line rotates 0 ~ 20, be equipped with on the first assembly line:
the cover plate is positioned above the first assembly line and is provided with a plurality of through holes;
and the jacking mechanism is connected with the cover plate and used for adjusting the interval between the cover plate and the first assembly line and the angle of the cover plate relative to the first assembly line.
Further, a pallet is rotatably connected to one end of one of the second pipelines, and the pallet has a slope inclined from one end of the pallet connected to the second pipeline to the other end of the pallet.
Further, a first positioning mechanism and a second positioning mechanism are respectively arranged on opposite angles of one pair of the first assembly lines, the first positioning mechanism and the second positioning mechanism comprise mounting seats, sliding table cylinders arranged on the mounting seats, first cylinders connected with output ends of the sliding table cylinders and positioning blocks arranged at the output ends of the first cylinders, and the end parts of the positioning blocks are provided with sharp corners vertically connected with the end faces of the positioning blocks.
Further, the first assembly line and the second assembly line all include two supports that are parallel to each other, respectively rotate and connect two power cylinder and driven cylinder between the support both ends, around establishing power cylinder with conveyer belt on the driven cylinder, wherein, two adjacent between the support is connected through the adaptor, the adaptor is connected in the second assembly line be equipped with the arc wall on the tip of support.
Further, the first assembly line and the two second assembly lines are provided with a plurality of sensors for sensing materials on the supports.
Further, the jacking mechanism comprises a first jacking cylinder and a second jacking cylinder which are respectively arranged on two brackets in the first assembly line, a first supporting seat is arranged at the output end of the first jacking cylinder, and the first supporting seat is movably connected with one end of the cover plate; the output end of the second jacking cylinder is provided with a second supporting seat, and the second supporting seat is rotationally connected with the other end of the cover plate.
Further, a receiving box close to the end part of the cover plate is arranged on the second supporting seat, and an opening of the receiving box faces to the end part of the cover plate.
Further, the ends of the brackets of the two second pipelines are provided with guide inclined planes for guiding materials to enter or flow out.
Further, at least one baffle is arranged on each bracket, and the baffles on two opposite brackets are oppositely arranged.
Further, the periphery of the through hole is provided with a flange protruding out of the plane of the cover plate.
The beneficial effects of the invention are as follows: the first assembly line and the two second assembly lines form a three-section assembly line, feeding, locking and discharging can be performed simultaneously, so that the processing efficiency is greatly improved; meanwhile, the distance between the cover plate and the first assembly line is adjustable, so that products can conveniently climb into the first assembly line; the cover plate is rotated, so that the cover plate inclines relative to the first production line, and screws falling onto the cover plate can be poured out, so that the screws are prevented from falling onto products.
Drawings
FIG. 1 is a schematic diagram of a three-stage pipeline according to an embodiment of the present invention;
FIG. 2 is a side view of a three-stage assembly line provided in accordance with an embodiment of the present invention;
FIG. 3 is a schematic diagram of a first positioning mechanism in a three-stage assembly line;
FIG. 4 is a schematic diagram of a second positioning mechanism in a three-stage assembly line;
fig. 5 is a schematic structural view of the positioning block.
In the figure: the device comprises a first assembly line, a bracket, a 12-conveyor belt, a 13-adapter, a 14-arc groove, a 15-guiding inclined plane, a 16-baffle, a 20-second assembly line, a 30-cover plate, a 31-through hole, a 32-flange, a 40-supporting plate, a 41-inclined plane, a 51-first positioning mechanism, a 52-second positioning mechanism, a 53-mounting seat, a 54-sliding table cylinder, a 55-first cylinder, a 56-positioning block, a 57-sharp corner, a 60-sensor, a 71-first jacking cylinder, a 72-first supporting seat, a 81-second jacking cylinder, a 82-second supporting seat and a 90-receiving box.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 2, the three-stage assembly line of the present invention comprises a first assembly line 10 and two second assembly lines 20, wherein two ends of the first assembly line 10 are respectively rotatably connected with ends of the two second assembly lines 20, the two second assembly lines 20 can rotate 0 ° -20 ° relative to the first assembly line 10, a cover plate 30 and a jacking mechanism are arranged on the first assembly line 10, the cover plate 30 is located above the first assembly line 10, and a plurality of through holes 31 are arranged on the cover plate 30; the jacking mechanism is connected with the cover plate 30 and is used for adjusting the interval between the cover plate 30 and the first assembly line 10 and the angle of the cover plate 30 relative to the first assembly line 10.
The cover plate 30 is used for protecting the product, that is, when the electric batch locks the product on the first production line 10, the electric batch can pass through the through hole 31 (the through hole 31 is aligned with the locking position of the product) to lock the product; when the electric screwdriver is dropped during the moving process of carrying the screw, the cover plate 30 can resist the screw from dropping onto the product, i.e. the screw drops onto the cover plate 30. In order to prevent the screw from falling onto the through hole 31 and falling onto the product, the invention is provided with a flange 32 protruding from the plane of the cover plate 30 at the periphery of the through hole 31.
The invention utilizes the first assembly line 10 and the two second assembly lines 20 to form a three-section assembly line, feeding, locking and discharging can be simultaneously carried out, so that the processing efficiency is greatly improved, in addition, the two second assembly lines 20 can rotate relative to the first assembly line 10, so that products can enter the first assembly line 10 in a climbing manner and flow out of the second assembly lines 20 in a descending manner, and the products can enter or flow out of the second assembly lines 20 more conveniently; meanwhile, the distance between the cover plate 30 and the first assembly line 10 is adjustable, so that products can conveniently climb into the first assembly line 10; the cover plate 30 is rotated, so that the cover plate 30 is inclined relative to the first assembly line 10, and screws falling onto the cover plate 30 can be poured out, so that the screws are prevented from falling onto products.
In order to make the product more smoothly discharged, the end of one of the second pipelines 20 is rotatably connected with a supporting plate 40, and the supporting plate 40 is provided with a slope 41 inclined from one end connected with the second pipeline 20 to the other end. That is, the use of the pallet 40 with the inclined surface 41 is more advantageous for the product to descend.
In order to further improve the accuracy of locking, the invention is provided with a first positioning mechanism 51 and a second positioning mechanism 52 on the opposite angles of one pair of the first assembly line 10, as shown in fig. 3 to 5, the first positioning mechanism 51 and the second positioning mechanism 52 respectively comprise an installation seat 53, a sliding table cylinder 54 installed on the installation seat 53, a first cylinder 55 connected with the output end of the sliding table cylinder 54 and a positioning block 56 installed at the output end of the first cylinder 55, and the end part of the positioning block 56 is provided with a sharp corner 57 vertically connected with the end surface thereof. The positioning blocks 56 on the first positioning mechanism 51 and the second positioning mechanism 52 can support the carrier of the product from opposite angles so as to limit the carrier to a required position, in addition, when the positioning blocks 56 support the carrier, the sharp corners 57 on the positioning blocks 56 are positioned above the carrier, when the electric screwdriver is locked and lifted, the product can be lifted at the same time, and the sharp corners 57 can support the product and prevent the product from being separated from the carrier.
Specifically, the first assembly line 10 and the second assembly line 20 each include two parallel brackets 11, a power roller and a driven roller respectively rotatably connected between two ends of the two brackets 11, and a conveyor belt 12 wound on the power roller and the driven roller, wherein two adjacent brackets 11 are connected through an adapter 13, and an arc-shaped groove 14 is formed in an end part of the adapter 13, connected with the brackets 11 in the second assembly line 20. The arcuate slot 14 is such that the second line 20 is capable of rotating 0-20 ° relative to the first line 10.
In order to make feeding, locking and discharging do not interfere with each other, the invention is provided with a plurality of sensors 60 for sensing materials on the brackets 11 of the first assembly line 10 and the two second assembly lines 20. The control of the actions of the first pipeline 10 and the two second pipelines 20 by using the signals detected by the sensor 60 can be performed at the same time so that feeding, locking and discharging do not interfere with each other.
In order to enable the jacking mechanism to adjust the interval between the cover plate 30 and the first assembly line 10 and the angle of the cover plate 30 relative to the first assembly line 10, the jacking mechanism comprises a first jacking air cylinder 71 and a second jacking air cylinder 81 which are respectively arranged on two brackets 11 in the first assembly line 10, wherein a first supporting seat 72 is arranged at the output end of the first jacking air cylinder 71, and the first supporting seat 72 is movably connected with one end of the cover plate 30; the output end of the second jacking cylinder 81 is provided with a second supporting seat 82, and the second supporting seat 82 is rotationally connected with the other end of the cover plate 30. When the interval between the cover plate 30 and the first pipeline 10 is to be adjusted, the first and second jacking cylinders 71 and 81 are simultaneously extended or retracted by the same stroke; when the angle of the cover plate 30 with respect to the first pipeline 10 is to be adjusted, the first lifting cylinder 71 is activated, the cover plate 30 can be tilted, and the screws falling on the cover plate 30 can be slid out.
In order to facilitate the collection of the screws poured from the cover 30, the second support 82 is provided with a receiving box 90 adjacent to the end of the cover 30, and the opening of the receiving box 90 faces the end of the cover 30. When the cover plate 30 is tilted, the screws may slide into the magazine 90.
In order to further facilitate the feeding and discharging of the products, the invention has a guiding inclined plane 15 for guiding the material into or out of the end of the bracket 11 of the two second pipelines 20; in addition, at least one baffle 16 is provided on each bracket 11, and the baffles 16 on two opposite brackets 11 are arranged opposite to each other, and the baffles 16 can prevent products from deviating from the conveying direction of the conveyor belt 12.
In conclusion, the three-section assembly line can simultaneously feed, lock and discharge, and can prevent screws from falling on products.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (6)
1. A three-stage pipeline is characterized by comprising a first pipeline (10) and two second pipelines (20), wherein,
the both ends of first assembly line (10) respectively with two the tip rotation of second assembly line (20) is connected, and two second assembly line (20) can be relative first assembly line (10) rotates 0 ~ 20, be equipped with on first assembly line (10):
the cover plate (30) is positioned above the first assembly line (10), and a plurality of through holes (31) are formed in the cover plate (30);
the jacking mechanism is connected with the cover plate (30) and is used for adjusting the interval between the cover plate (30) and the first assembly line (10) and the angle of the cover plate (30) relative to the first assembly line (10);
a first positioning mechanism (51) and a second positioning mechanism (52) are respectively arranged on opposite angles of one pair of the first assembly line (10), the first positioning mechanism (51) and the second positioning mechanism (52) comprise an installation seat (53), a sliding table cylinder (54) installed on the installation seat (53), a first cylinder (55) connected with the output end of the sliding table cylinder (54) and a positioning block (56) installed at the output end of the first cylinder (55), and sharp corners (57) vertically connected with the end surfaces of the positioning blocks (56) are arranged at the end parts of the positioning blocks;
the first assembly line (10) and the second assembly line (20) comprise two brackets (11) which are arranged in parallel, a power roller and a driven roller which are respectively connected between two ends of the two brackets (11) in a rotating mode, and a conveyor belt (12) which is wound on the power roller and the driven roller, wherein the two adjacent brackets (11) are connected through an adapter (13), and the adapter (13) is connected with the end portions of the brackets (11) in the second assembly line (20) to form an arc-shaped groove (14);
the jacking mechanism comprises a first jacking air cylinder (71) and a second jacking air cylinder (81) which are respectively arranged on two brackets (11) in the first assembly line (10), a first supporting seat (72) is arranged at the output end of the first jacking air cylinder (71), and the first supporting seat (72) is movably connected with one end of the cover plate (30); the output end of the second jacking cylinder (81) is provided with a second supporting seat (82), and the second supporting seat (82) is rotationally connected with the other end of the cover plate (30);
the periphery of the through hole (31) is provided with a flange (32) protruding out of the plane of the cover plate (30).
2. The three-stage pipeline according to claim 1, wherein a pallet (40) is rotatably connected to an end of one of the second pipelines (20), the pallet (40) having a slope (41) inclined from one end thereof connected to the second pipeline (20) to the other end thereof.
3. The three-stage assembly line according to claim 1, wherein the first assembly line (10) and the two brackets (11) of the second assembly line (20) are each provided with a plurality of material sensing sensors (60).
4. The three-stage assembly line according to claim 1, characterized in that the second support (82) is provided with a receiving box (90) adjacent to the end of the cover plate (30), the opening of the receiving box (90) being directed towards the end of the cover plate (30).
5. The three-stage line according to claim 1, characterized in that the ends of the brackets (11) of two of the second lines (20) have guiding ramps (15) that guide the material in or out.
6. The three-stage assembly line according to claim 1, wherein at least one baffle (16) is provided on each support (11), the baffles (16) on two opposite supports (11) being arranged opposite each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811108037.0A CN109051598B (en) | 2018-09-21 | 2018-09-21 | Three-section type assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811108037.0A CN109051598B (en) | 2018-09-21 | 2018-09-21 | Three-section type assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109051598A CN109051598A (en) | 2018-12-21 |
| CN109051598B true CN109051598B (en) | 2023-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811108037.0A Active CN109051598B (en) | 2018-09-21 | 2018-09-21 | Three-section type assembly line |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111773984B (en) * | 2020-07-27 | 2022-10-21 | 河南科技大学第一附属医院 | A supplementary dispensing device of western medicine for clinical pharmacy |
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| Publication number | Publication date |
|---|---|
| CN109051598A (en) | 2018-12-21 |
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