CN109031032B - Fuse box press-fitting testing machine - Google Patents
Fuse box press-fitting testing machine Download PDFInfo
- Publication number
- CN109031032B CN109031032B CN201810936928.9A CN201810936928A CN109031032B CN 109031032 B CN109031032 B CN 109031032B CN 201810936928 A CN201810936928 A CN 201810936928A CN 109031032 B CN109031032 B CN 109031032B
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- carrier
- line
- fuse box
- press
- assembly
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- 238000012360 testing method Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000003825 pressing Methods 0.000 claims abstract description 19
- 239000000523 sample Substances 0.000 claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 238000013519 translation Methods 0.000 claims description 20
- 238000004064 recycling Methods 0.000 claims description 11
- 238000002372 labelling Methods 0.000 claims description 9
- 239000000969 carrier Substances 0.000 claims description 5
- 238000011084 recovery Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/74—Testing of fuses
Abstract
The invention belongs to the technical field of fuse box press-fitting tests, and discloses a fuse box press-fitting tester, which comprises a carrier circulating line, wherein a carrier for transporting a fuse box is arranged on the carrier circulating line in a sliding manner; the feeding direction along the carrier circulation line is provided with: the preassembling mechanism comprises a preassembling conveying line and two transferring assemblies, wherein the preassembling conveying line and the two transferring assemblies are arranged in parallel with the carrier circulating line, the first transferring assembly transfers the fuse box on the carrier circulating line to the preassembling conveying line, and after the fuse box is loaded into each component, the second transferring assembly transfers the fuse box to the carrier circulating line again for continuous conveying; the pressing mechanism can press downwards towards the carrier circulation line; the testing mechanism comprises a plurality of probes for respectively testing the components; and the sorting mechanism comprises a qualified product conveying line and a unqualified product conveying line which are arranged in parallel with the carrier circulating line. The invention can realize the press mounting, automatic testing and automatic sorting of the fuse box, and improves the press mounting efficiency and accuracy of the fuse box.
Description
Technical Field
The invention relates to the technical field of fuse box press-fitting tests, in particular to a fuse box press-fitting tester.
Background
The existing automobile fuse and relay are main insurance and control devices on an automobile wire harness, are installed in a fuse box, and are integrated on a general instrument wire harness, a cabin wire harness and an engine wire harness. The fuse and the relay in the process are pressed by manual tools, so that the operation efficiency is low, the staff reacts to the pain of finger pressing, sometimes neglected loading and wrong loading occur, and the vehicle cannot be started after loading or has unsafe hidden trouble after starting. Therefore, after the press fitting is finished, the fuse box needs to be tested, the qualified products and the unqualified products are sorted, the pressed fuse box needs to be manually placed in a test position for testing, and the efficiency is low due to manual sorting.
Therefore, there is a need for an apparatus that enables press fitting, automatic testing, and automatic sorting of fuse boxes.
Disclosure of Invention
The invention aims to provide a fuse box press-fitting testing machine which can realize the press-fitting, automatic testing and automatic sorting of fuse boxes.
To achieve the purpose, the invention adopts the following technical scheme:
the fuse box press-fitting testing machine comprises a carrier circulating line, wherein a carrier for transporting the fuse box is slidably arranged on the carrier circulating line; along the feeding direction of carrier circulation line has set gradually:
the preassembling mechanism comprises a preassembling conveying line and two transferring assemblies, wherein the preassembling conveying line and the two transferring assemblies are arranged in parallel with the carrier circulating line, the first transferring assembly moves the fuse box on the carrier circulating line to the preassembling conveying line, and after the fuse box is installed into each component, the second transferring assembly moves the fuse box to the carrier circulating line again for continuous conveying;
the press-fitting mechanism can press downwards towards the carrier circulation line;
the testing mechanism comprises a plurality of probes for respectively testing the components; and
The sorting mechanism comprises a qualified product conveying line and a unqualified product conveying line which are arranged in parallel with the carrier circulating line.
Preferably, the preassembling mechanism comprises a frame, a plurality of layers of component placing frames arranged on the frame, and two preassembling conveying lines which are arranged below the component placing frames and are parallel to each other, wherein the two preassembling conveying lines are respectively arranged on two sides of the carrier circulating line.
Preferably, the placement surface of each layer of the component placement frame is inclined downward from a side close to the carrier circulation line toward a side far from the carrier circulation line.
Preferably, the transfer assembly comprises a linear module arranged on the frame, a lifting cylinder arranged on the linear module in a sliding manner, and a pneumatic clamping jaw connected with the output end of the lifting cylinder.
Preferably, the carrier circulation line includes:
the carrier feeding line and the carrier recycling line are arranged in parallel up and down, and the carrier feeding line sequentially passes through the preassembling mechanism, the press mounting mechanism, the testing mechanism and the sorting mechanism; and
And the two carrier lifters are respectively positioned at the head end and the tail end of the carrier feeding line and the carrier recycling line and are used for transferring the carriers between the carrier feeding line and the carrier recycling line.
Preferably, the carrier hoist includes:
a hoist frame;
the lifting assembly is connected to the elevator frame in a sliding manner; and
The translation assembly is connected to the lifting assembly and is used for receiving the carrier on the carrier feeding line or the carrier recycling line, or the translation assembly can convey the carrier on the translation assembly to the carrier feeding line or the carrier recycling line.
Preferably, the press-fitting mechanism includes:
a support base;
the jacking component is arranged on the supporting seat and positioned below the carrier feeding line and is used for jacking the carrier on the carrier feeding line; and
The pushing component is arranged on the supporting seat, is positioned above the carrier feeding line and opposite to the jacking component, and can move towards or away from the jacking component.
Preferably, the pressing assembly includes:
the support frame is arranged on the support seat;
the lower pressure cylinder is arranged on the support frame; and
And the pressing plate is connected with the output end of the lower pressing cylinder.
Preferably, the sorting mechanism further comprises a sorting assembly located above the carrier feed line, the sorting assembly being capable of gripping the fuse box on the carrier feed line and moving the fuse box to the good conveyor line or the bad conveyor line.
Preferably, the sorting mechanism further comprises a labeling machine, and the sorting assembly can grasp qualified fuse boxes to the labeling machine for labeling, and place the labeled fuse boxes on the qualified product conveying line.
The invention has the beneficial effects that:
according to the invention, the carrier circulating line is arranged to drive the fuse box to sequentially pass through the preassembling mechanism, the press-fitting mechanism, the testing mechanism and the sorting mechanism, so that the press-fitting, the automatic testing and the automatic sorting of the fuse box can be realized, the labor intensity is reduced, and the press-fitting efficiency and the accuracy of the fuse box are improved.
Drawings
FIG. 1 is a schematic diagram of a fuse box press-fit tester of the present invention;
FIG. 2 is a schematic view of a carrier circulation line of the fuse box press-fit tester of the present invention;
FIG. 3 is a schematic view of a part of the carrier circulation line of the fuse box press-fit tester of the present invention;
FIG. 4 is a schematic view of the preassembling mechanism of the fuse box press-fitting test machine of the present invention;
FIG. 5 is a schematic view of the structure of two preassembled conveyor lines and transfer modules of the preassembling mechanism of the present invention;
FIG. 6 is a schematic structural view of the press-fitting mechanism and the testing mechanism of the present invention;
FIG. 7 is a schematic view of a press-fitting mechanism and a testing mechanism according to the present invention with a portion of the support base removed;
fig. 8 is a schematic view of the structure of the sorting mechanism of the present invention.
In the figure:
1. a carrier circulation line; 11. a carrier; 12. a carrier feed line; 13. a carrier recovery line; 14. a carrier elevator; 141. a hoist frame; 142. a lifting assembly; 143. a translation assembly;
2. a preassembling mechanism; 21. preassembling a conveying line; 22. a transfer assembly; 221. a linear module; 222. a lifting cylinder; 223. pneumatic clamping jaws; 23. a frame; 24. a component placing rack;
3. a press-fitting mechanism; 31. a support base; 32. a jacking assembly; 321. jacking the air cylinder; 322. a jacking plate; 33. pressing down the assembly; 331. a support frame; 332. a pressing cylinder; 333. a pressing plate;
4. a testing mechanism; 41. a probe; 42. a probe driving cylinder; 43. a stop frame;
5. a sorting mechanism; 51. a work table; 52. a qualified product conveying line; 53. a reject transfer line; 54. a sorting assembly; 55. and (5) labeling.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
The invention provides a fuse box press-fitting testing machine, which comprises a carrier circulating line 1, wherein a carrier 11 for transporting the fuse box is arranged on the carrier circulating line 1 in a sliding manner, and a preassembling mechanism 2, a press-fitting mechanism 3, a testing mechanism 4 and a sorting mechanism 5 are sequentially arranged along the feeding direction of the carrier circulating line 1, as shown in fig. 1 and 2. Through setting up carrier circulation line 1, drive the fuse box and pass through pre-installation mechanism 2, pressure equipment mechanism 3, testing mechanism 4 and letter sorting mechanism 5 in proper order, can realize fuse box pressure equipment, automatic test and automatic sorting, alleviate intensity of labour, improve fuse box pressure equipment efficiency and accuracy.
Referring to fig. 2, the carrier circulation line 1 includes a carrier feeding line 12 and a carrier recovery line 13, which are disposed in parallel up and down, the carrier feeding line 12 is used for conveying the fuse box, and drives the fuse box to sequentially pass through the pre-loading mechanism 2, the press-loading mechanism 3, the testing mechanism 4 and the sorting mechanism 5, and the carrier recovery line 13 is used for recovering the carrier 11 after conveying the fuse box. The carrier feeding line 12 and the carrier circulating line 1 both comprise two conveying chains which are arranged at intervals, and two sides of the carrier 11 are respectively arranged on the two conveying chains so as to be conveyed; carrier lifters 14 are provided at both ends of the carrier feed line 12 and the carrier recovery line 13, and can transfer the carriers 11 between the carrier feed line 12 and the carrier recovery line 13. By providing the carrier feed line 12, the carrier recovery line 13, and the carrier lift 14, it is possible to realize the cyclic movement of the carriers 11 and continuously convey the fuse box.
Specifically, as shown in fig. 3, the carrier lifter 14 includes a lifter frame 141, a lifting component 142 slidably connected to the lifter frame 141, and a translation component 143 connected to the lifting component 142, where the lifting component 142 can drive the translation component 143 to lift by means of an air cylinder or a motor, and the translation component 143 can drive the carrier 11 to move toward or away from the carrier feeding line 12 and the carrier recycling line 13. Preferably, the translation assembly 143 may be a conveyor belt structure, taking a transfer relationship between a conveying end of the carrier feeding line 12 and the carrier lifter 14 as an example, when the carrier 11 on the carrier feeding line 12 is conveyed to the conveying end thereof, the lifting assembly 142 of the carrier lifter 14 drives the translation assembly 143 to lift to a position parallel to the carrier feeding line 12, one end of the carrier 11 gradually breaks away from the carrier feeding line 12 and is overlapped on the translation assembly 143, and because the translation assembly 143 is of a conveyor belt structure, the carrier 11 gradually moves to the translation assembly 143 under the conveying action of the translation assembly 143; the lifting assembly 142 then drives the translation assembly 143 to descend to a position parallel to the carrier recovery line 13, and the translation assembly 143 transports the carriers 11 toward the carrier recovery line 13 and gradually moves onto the carrier recovery line 13. By providing the translation assembly 143, it is possible to ensure stable movement of the carrier 11 when transferring between the carrier feed line 12 and the carrier recovery line 13.
As shown in fig. 4, the preassembling mechanism 2 includes a frame 23, component holders 24 provided on the frame 23, a preassembling conveyance line 21 provided on the frame 23 in parallel with the carrier circulation line 1, and transfer units 22 provided at both ends of the preassembling conveyance line 21. The component placing frames 24 are used for placing components to be mounted, such as fuses, relays, etc., the component placing frames 24 may be multiple and all located above the preassembled conveying line 21, and the placing surface of each component placing frame 24 is inclined downwards from one side close to the carrier circulating line 1 to one side far away from the carrier circulating line 1. Because the preassembling process is completed by manual assistance, the placement surface of the component placement frame 24 is inclined, so that the components can be conveniently taken manually and placed on the fuse box on the preassembling conveying line 21.
In this embodiment, there may be two preassembled conveying lines 21, as shown in fig. 5, where the two preassembled conveying lines 21 are symmetrically disposed on two sides of the carrier feeding line 12, so that the two sides may perform preassembling steps on the two fuse boxes respectively, thereby improving production efficiency.
The number of the transfer assemblies 22 is two, the first transfer assembly 22 moves the fuse box on the carrier circulating line 1 to the preassembled conveying line 21, and after the fuse box is installed into each component, the second transfer assembly 22 moves the fuse box to the carrier circulating line 1 again for continuous conveying. Specifically, the transfer component 22 includes a linear module 221 disposed on the frame 23, a lifting cylinder 222 slidably disposed on the linear module 221, and a pneumatic clamping jaw 223 connected to an output end of the lifting cylinder 222, where the pneumatic clamping jaw 223 can clamp the carrier 11 and lift through the lifting cylinder 222, the linear module 221 is located above the carrier feeding line 12 and the two preassembled conveying lines 21, and the linear module 221 can drive the carrier 11 to move between the carrier feeding line 12 and the preassembled conveying lines 21.
As shown in fig. 6 and 7, the press-fitting mechanism 3 includes a support base 31, a jack-up assembly 32 disposed on the support base 31 and located below the carrier feed line 12, and a press-down assembly 33 disposed on the support base 31. The jacking assembly 32 is configured to jack up the carrier 11 on the carrier feeding line 12, and includes a jacking cylinder 321 and a jacking plate 322 disposed on the supporting seat 31, where the jacking cylinder 321 drives the jacking plate 322 to lift up to jack up the carrier 11. The pressing component 33 is located above the carrier feeding line 12 and is disposed opposite to the jacking component 32, and the pressing component 33 can move towards or away from the jacking component 32, so as to apply pressure to the fuse box jacked by the jacking component 32, and enable the components pre-installed on the fuse box to be pressed on the fuse box. The press-fitting mechanism 3 realizes automatic press-fitting, reduces the labor intensity of manual press-fitting, ensures stable pressure application, and improves the press-fitting quality and the press-fitting efficiency.
Specifically, the pressing assembly 33 includes a support frame 331 disposed on the support seat 31, a pressing cylinder 332 disposed on the support frame 331, and a pressing plate 333 connected to an output end of the pressing cylinder 332, where the pressing cylinder 332 drives the pressing plate 333 to press down for realizing press-fitting. Wherein, support frame 331 includes cylinder backup pad and connects a plurality of support columns on cylinder backup pad bottom surface, in order to guarantee that clamp plate 333 is difficult for rocking at the in-process that pushes down, a plurality of support columns all pass clamp plate 333 setting, can play the effect of direction at the in-process that clamp plate 333 goes up and down, stabilize clamp plate 333, avoid rocking.
In this embodiment, the test mechanism 4 may be disposed on the support seat 31, with continued reference to fig. 6 and 7, where the test mechanism 4 includes a plurality of probes 41 disposed below the carrier 11 and capable of moving toward the fuse box, each of the probes 41 is disposed on a probe support plate, a probe driving cylinder 42 is disposed on the support seat 31, and an output end of the probe driving cylinder 42 is connected to the probe support plate for driving the probe 41 to lift. Because the probe 41 needs to ensure that the probe 41 can fully press against the component when contacting the component on the fuse box, and the test can be accurate, in this embodiment, the probe 41 on the probe supporting plate directly jacks up the fuse box, meanwhile, the supporting seat 31 is further provided with the stop frame 43, and the stop frame 43 is located above the fuse box and corresponds to the position of the probe 41, so that when the probe 41 jacks up the fuse box, stop positioning can be performed above the fuse box. Whether each component is accurately installed or not can be detected through the testing mechanism 4, and the installation quality is guaranteed.
As shown in fig. 8, the sorting mechanism 5 includes a table 51, and a conforming product conveying line 52, a nonconforming product conveying line 53, and a sorting unit 54 are provided on the table 51. Wherein, the acceptable product conveying line 52 and the unacceptable product conveying line 53 are arranged in parallel with the carrier circulating line 1 and are respectively positioned at two sides of the carrier circulating line 1, and the sorting assembly 54 can grasp the fuse box of the carrier feeding line 12 and move the fuse box to the acceptable product conveying line 52 or the unacceptable product conveying line 53. The sorting mechanism 5 further comprises a labeling machine 55, and the sorting assembly 54 can grasp qualified fuse boxes to the labeling machine 55 for labeling, and place the labeled fuse boxes on the qualified product conveying line 52.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (6)
1. The fuse box press-fitting testing machine is characterized by comprising a carrier circulating line (1), wherein a carrier (11) for transporting the fuse box is arranged on the carrier circulating line (1) in a sliding manner; the feeding direction along the carrier circulation line (1) is sequentially provided with:
the preassembling mechanism (2) comprises a preassembling conveying line (21) and two transferring assemblies (22) which are arranged in parallel with the carrier circulating line (1), wherein the first transferring assembly (22) moves the fuse box on the carrier circulating line (1) to the preassembling conveying line (21), and after the fuse box is assembled into each component, the second transferring assembly (22) moves the fuse box to the carrier circulating line (1) again for continuous conveying;
the pressing mechanism (3) can press downwards towards the carrier circulation line (1);
a testing mechanism (4) including a plurality of probes (41) for testing each of the components, respectively; and
A sorting mechanism (5) comprising a qualified product conveying line (52) and a unqualified product conveying line (53) which are arranged in parallel with the carrier circulating line (1);
the carrier circulation line (1) comprises:
the carrier feeding line (12) and the carrier recycling line (13) are arranged in parallel up and down, and the carrier feeding line (12) sequentially passes through the preassembling mechanism (2), the press fitting mechanism (3), the testing mechanism (4) and the sorting mechanism (5); and
Two carrier lifts (14) respectively positioned at the head and tail ends of the carrier feeding line (12) and the carrier recycling line (13) and used for transferring the carriers (11) between the carrier feeding line (12) and the carrier recycling line (13);
the preassembling mechanism (2) comprises a frame (23), a plurality of layers of component placing frames (24) arranged on the frame (23), and two preassembling conveying lines (21) which are arranged below the component placing frames (24) and are parallel to each other, wherein the two preassembling conveying lines (21) are respectively arranged at two sides of the carrier circulating line (1);
the placement surface of each layer of component placement frames (24) is downwards inclined from one side close to the carrier circulation line (1) to one side far away from the carrier circulation line (1);
the transfer assembly (22) comprises a linear module (221) arranged on the frame (23), a lifting cylinder (222) arranged on the linear module (221) in a sliding mode, and a pneumatic clamping jaw (223) connected with the output end of the lifting cylinder (222).
2. The fuse box press-fit tester of claim 1, wherein the carrier lift (14) comprises:
a hoist frame (141);
a lifting assembly (142) slidably coupled to the elevator frame (141); and
The translation assembly (143) is connected to the lifting assembly (142), and the translation assembly (143) is used for receiving the carrier (11) on the carrier feeding line (12) or the carrier recycling line (13), or the translation assembly (143) can convey the carrier (11) on the translation assembly to the carrier feeding line (12) or the carrier recycling line (13).
3. The fuse box press-fit tester according to claim 1, wherein the press-fit mechanism (3) includes:
a support base (31);
a jacking component (32) which is arranged on the supporting seat (31) and is positioned below the carrier feeding line (12) and is used for jacking the carrier (11) on the carrier feeding line (12); and
The pushing component (33) is arranged on the supporting seat (31), the pushing component (33) is located above the carrier feeding line (12) and opposite to the jacking component (32), and the pushing component (33) can move towards or away from the jacking component (32).
4. A fuse box press-fit tester as claimed in claim 3, wherein the hold-down assembly (33) comprises:
the support frame (331) is arranged on the support seat (31);
a lower pressure cylinder (332) arranged on the support frame (331); and
And the pressing plate (333) is connected with the output end of the lower pressing cylinder (332).
5. The fuse box press-fit tester of claim 1, wherein the sorting mechanism (5) further comprises a sorting assembly (54) located above the carrier feed line (12), the sorting assembly (54) being capable of gripping the fuse box on the carrier feed line (12) and moving the fuse box to the good conveyor line (52) or the reject conveyor line (53).
6. The fuse box press-fit tester of claim 5, wherein the sorting mechanism (5) further comprises a labeling machine (55), the sorting assembly (54) being capable of grabbing the qualified fuse box to label at the labeling machine (55) and placing the labeled fuse box on the qualified product conveyor line (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810936928.9A CN109031032B (en) | 2018-08-16 | 2018-08-16 | Fuse box press-fitting testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810936928.9A CN109031032B (en) | 2018-08-16 | 2018-08-16 | Fuse box press-fitting testing machine |
Publications (2)
| Publication Number | Publication Date |
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| CN109031032A CN109031032A (en) | 2018-12-18 |
| CN109031032B true CN109031032B (en) | 2024-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810936928.9A Active CN109031032B (en) | 2018-08-16 | 2018-08-16 | Fuse box press-fitting testing machine |
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| Country | Link |
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| CN (1) | CN109031032B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509028A (en) * | 2019-08-15 | 2019-11-29 | 上海李尔实业交通汽车部件有限公司 | A kind of press fitting inspection equipment and technique for fuse box |
| CN113651051B (en) * | 2021-06-25 | 2023-04-07 | 东莞市冠佳电子设备有限公司 | Carrier test equipment |
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| CN201935970U (en) * | 2010-12-27 | 2011-08-17 | 东莞市上川自动化设备有限公司 | Automatic charger product testing device |
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|---|---|
| CN109031032A (en) | 2018-12-18 |
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