CN109026013A - A kind of vertical shaft slide model concrete calendering device and calendering method - Google Patents
A kind of vertical shaft slide model concrete calendering device and calendering method Download PDFInfo
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- CN109026013A CN109026013A CN201811069686.4A CN201811069686A CN109026013A CN 109026013 A CN109026013 A CN 109026013A CN 201811069686 A CN201811069686 A CN 201811069686A CN 109026013 A CN109026013 A CN 109026013A
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- vertical shaft
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- shaft slide
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- 239000004567 concrete Substances 0.000 title claims abstract description 76
- 238000003490 calendering Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims abstract description 3
- 239000002002 slurry Substances 0.000 claims description 32
- 239000004568 cement Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 10
- 239000011440 grout Substances 0.000 claims description 5
- 230000007547 defect Effects 0.000 claims description 4
- 241000272525 Anas platyrhynchos Species 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 230000013011 mating Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 22
- 238000000465 moulding Methods 0.000 abstract description 6
- 230000002265 prevention Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 13
- 238000009415 formwork Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000002689 soil Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010248 power generation Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005465 channeling Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000272517 Anseriformes Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000031016 anaphase Effects 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- 230000001360 synchronised effect Effects 0.000 description 1
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- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D5/00—Lining shafts; Linings therefor
- E21D5/12—Accessories for making shaft linings, e.g. suspended cradles, shutterings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D5/00—Lining shafts; Linings therefor
- E21D5/04—Lining shafts; Linings therefor with brick, concrete, stone, or similar building materials
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The present invention provides a kind of vertical shaft slide model concrete calendering device and calendering method, can be along the vertical shaft slide model that vertical shaft inner wall slides up and down including being arranged in vertical shaft;Annular first workbench connected to it is provided with below vertical shaft slide model;Arc track is provided on first workbench, arc track is coaxial with vertical shaft;Being additionally provided with can the arcuately mobile walking dolly of track;It is provided on walking dolly for the calendering device to vertical shaft inner wall press polish;It is additionally provided on walking dolly for the spray equipment to vertical shaft inner-wall spraying;The present invention meets vertical shaft circular cross section curvature and finish construction requirement, and tiny stomata is eliminated in prevention waterwork concrete early stage moulding crack.
Description
Technical field
The present invention relates to a kind of concrete surface processing unit and methods, and in particular to a kind of vertical shaft slide model concrete press polish
Device and calendering method.
Background technique
With the continuous improvement of national economy level, electric utility both domestic and external is also had been greatly developed;Power station
Occupy very big specific gravity in power industry, construction quality has important influence for the production of electric power enterprise;Water channeling type
The positions such as diversion tunnel, surge shaft, power tunnels, the power tunnel vertical shaft in power station are frequently with concrete lining structure;Sluicing is built
The out-of-flatness for building object surface has more significant impact to cavitation corrosion cavitation inception, and cavitation corrosion is that waterpower industry is dedicated to avoiding or subtract
Weak phenomenon.
With the continuous development for having run-of-river power station to build, the new work of new technology is continued to bring out in diversion tunnel lining construction
Skill, Water diversion tunnel concrete construction quality are continuously improved;The permanent operational safety of engineering is promoted, largely improving to extend makes
With life cycle, operation maintenance cost has been saved.
Built engineering operation practice have shown that, even if design is accurate, the advanced science of material, proportion design, construction technology is stringent;
After longtime running, the concrete surface quality problem of construction period will gradually amplify under time dimension, sluice, diversion
Building concrete total surface has different degrees of abrasion and cavitation corrosion.
Diversion tunnel lining construction mainly uses trolley segmentation one-off construction to pour both at home and abroad at present, and power generation vertical shaft is adjusted
Kill-job etc. is frequently with form construction technology.The quality of the cast-in-place lining concrete construction quality of sliding formwork, directly influences reinforced concrete
Bearing capacity, durability and the globality of soil structure, therefore each construction link must be done a good job of it in construction, to ensure concrete
Construction quality.Appearance quality trait after sliding formwork or the demoulding of needle beam trolley template is to be related to building surface beauty and knot
The critical process of structure quality;Sliding formwork cast-in-place concrete demoulding after initial set be surface-treated in time during final set, certain journey
Fabric structure quality can be improved on degree.Moulding contraction fissure and subtle stomata especially are handled in concrete setting getting up early,
Improving concrete integral smoothness reduces surface roughness, can weaken hydraulic structure cavitation erosion to a certain extent.
Germany professor Uwe Drewes summarizes some engineerings in the world since cavitation occurs for irregularity degree, cavitation corrosion is asked
Topic;The cavitation property for analyzing some out-of-flatness surfaces, when also making various values different in flow rate, the appearance of uneven entirety upstream face
Perhaps the gradient has also been proposed to the requirement of smooth concrete surface and guarantees the measures such as air mixing corrosion reducing.
Weakening control measure to cavitation corrosion both at home and abroad at present is mainly four aspects: selecting reasonable overcurrent side when (1) designing
Wall body type;(2) flatness improved construction technology, improve overcurrent side wall;(3) the stronger material of etch resistant properties is selected;(4) aeration
Corrosion inhibitor.Wherein in terms of the flatness for improving construction technology raising overcurrent wall, often improved again after concrete formation smooth
Degree, finish do not propose effective technological measure.Only occurs the work handled about press polish in building construction or pavement concrete
Skill technology, and waterwork is more in the industry from concrete proportioning, template and vibrates etc. and to improve concrete finish
And flatness, do not have also to the technique for doing press polish processing after concrete surface demoulding, to diversion tunnel and power tunnel vertical shaft circle
Shape or arc-shaped sections do anaphase effect processing almost without.
In the construction of power station power tunnels vertical shaft slide model, concrete surface finishing processing is newly skidded off, is to be related to knot
The process of structure appearance and protective layer quality must carry out concrete surface processing work immediately after concrete demoulding.But at present
About the treatment measures after demoulding in existing construction technology, magma manually only is done to the apparent mass defect in part and flattens or repairs
It is handled, is that smooth being generally not processed only need to reinforce maintenance for visual examination, not to early stage moulding
It shrinks micro-cracks, tiny stomata etc. and does system overall treatment.
Summary of the invention
The present invention provide it is a kind of meet vertical shaft circular cross section curvature and finish construction requirement, prevent waterwork concrete
Early stage moulding crack, the vertical shaft slide model concrete calendering device and calendering method for eliminating tiny stomata.
The technical solution adopted by the present invention is that:
A kind of vertical shaft slide model concrete calendering device, can be sliding along the vertical shaft that vertical shaft inner wall slides up and down including being arranged in vertical shaft
Mould;Annular first workbench connected to it is provided with below vertical shaft slide model;It is provided with arc track on first workbench,
Arc track is coaxial with vertical shaft;Being additionally provided with can the arcuately mobile walking dolly of track;Be provided on walking dolly for pair
The calendering device of vertical shaft inner wall press polish;It is additionally provided on walking dolly for the spray equipment to vertical shaft inner-wall spraying.
Further, the calendering device includes press polish piece, press polish screw rod and press polish bar;Press polish screw rod one end and press polish piece
Connection, the other end and the scalable connection in press polish bar one end;The press polish bar other end and walking dolly are hinged.
Further, the spray equipment includes slurry storage tank, force (forcing) pump and grouting pump;Force (forcing) pump and grouting pump connect
Connect slurry storage tank;Grouting pump is also connected to Grouting Pipe one end, and the Grouting Pipe other end connects shower head pipe;Shower head pipe is arranged in press polish
Piece corresponding position.
Further, the walking dolly includes carriage frame, and carriage frame lower part is provided with to be matched with arc track
Walking position-limited wheel;Motor can be connected along the traveling wheel that it is moved, traveling wheel by being provided on carriage frame.
Further, pressure gauge is provided in the Grouting Pipe.
A kind of vertical shaft slide model concrete calendering method, comprising the following steps:
Step 1: configuration cement slurry slurries, it will be in grout pouring to slurry storage tank;
Step 2: by adjusting press polish screw rod length adjustment press polish piece and vertical shaft inner wall order of contact;
Step 3: after the demoulding of vertical shaft slide model upward sliding, starting walking dolly, walking dolly arcuately track motion process, water
Mud slurries spray to vertical shaft inner wall by shower head pipe, carry out first pressing by press polish piece;
Step 4: after the completion of first pressing, being pressed in progress;
Step 5: being carried out before cement slurry slurries final set, reduce walking dolly speed and carry out receipts light.
Further, 120 ° of duck's foot curvature of press polish piece and vertical shaft inner wall are 45 ° ~ 60 ° in the step 2.
Further, it carries out carrying out precompressed repairing to vertical shaft inner wall local defect first before first pressing in the step 3.
Further, spray pipe spray range is press polish piece contact point to front end 10cm in the step 3.
The beneficial effects of the present invention are:
(1) the achievable mechanized operation of the present invention, stability meet large area curved surface concrete surface press polish construction requirement, and raising is applied
Working medium amount and safety guarantee;
(2) the secondary press polish or multiple press polish after the achievable sliding formwork demoulding of the present invention, the press polish after initial set before final set can effectively disappear
Except early stage moulding contraction fissure;In subsequent reinforcement and under conditions of guarantee concrete fog curing, can improve to a certain extent mixed
Solidifying soil durability;
(3) present invention can eliminate the microdefects such as the subtle contraction fissure of concrete surface, stomata after slding form operation demoulds;
(4) present invention newly skids off concrete surface as sliding formwork promotes follow-up processing, can reach the comprehensive press polish of continuous system
Vertical shaft concrete;Whole winding shaft concrete flatness and finish then improve the resistance to impact and abrasion of concrete.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Fig. 2 is calendering device work operating condition sectional schematic diagram in the present invention.
Fig. 3 is press polish bar of the present invention and walking dolly connection schematic diagram.
Fig. 4 is calendering device structural schematic diagram in the present invention.
Fig. 5 is walking dolly structural schematic diagram in the present invention.
Fig. 6 is spray equipment structural schematic diagram in the present invention.
In figure: 1- vertical shaft slide model, the second workbench of 2-, the first workbench of 3-, 4- vertical shaft inner wall, 5- calendering device,
501- press polish piece, 502- press polish screw rod, 503- press polish bar, 6- shaft excavation branch mask, 7- walking dolly, 701- traveling wheel,
702- motor, 703- carriage frame, 704- walking position-limited wheel, 8- arc track, 9- spray equipment, 901- slurry storage tank,
902- force (forcing) pump, 903- grouting pump, 904- pressure gauge, 905- Grouting Pipe, 906- shower head pipe.
Specific embodiment
The present invention will be further described in the following with reference to the drawings and specific embodiments.
As shown in figures 1 to 6, a kind of vertical shaft slide model concrete calendering device, including setting can be along vertical shaft inner wall 4 in vertical shaft
The vertical shaft slide model 1 slided up and down;Annular first workbench 3 connected to it is provided with below vertical shaft slide model 1;First work is flat
Arc track 8 is provided on platform 3, arc track 8 and vertical shaft are coaxial;Being additionally provided with can the arcuately mobile walking dolly of track 8
7;It is provided on walking dolly 7 for the calendering device 5 to 4 press polish of vertical shaft inner wall;It is additionally provided on walking dolly 7 for perpendicular
The spray equipment 9 that well inner wall 4 sprays.
Calendering device 5 includes press polish piece 501, press polish screw rod 502 and press polish bar 503;502 one end of press polish screw rod and press polish piece
501 connections, the other end and the scalable connection in 503 one end of press polish bar;503 other end of press polish bar and walking dolly 7 are hinged.
Spray equipment 9 includes slurry storage tank 901, force (forcing) pump 902 and grouting pump 903;Force (forcing) pump 902 and grouting pump 903
It is all connected with slurry storage tank 901;Grouting pump 903 is also connected to 905 one end of Grouting Pipe, and 905 other end of Grouting Pipe connects shower head pipe
906;Shower head pipe 906 is arranged in 501 corresponding position of press polish piece.
Walking dolly 7 includes carriage frame 703, and 703 lower part of carriage frame is provided with the walking matched with arc track 8
Position-limited wheel 704;Motor 702 can be connected along the traveling wheel 701 that it is moved, traveling wheel 701 by being provided on carriage frame 703.
Pressure gauge 904 is provided in Grouting Pipe 905.
In use, arc track 8 is arranged on the first workbench 3 of 1 lower section of vertical shaft slide model;Pass through bolt and
The connection of one workbench 3;Arc-shaped guide rail 8 is thrown arc by channel steel merogenesis and is process, and track arc and vertical shaft are concentric circles;It walks small
The traveling wheel 701 of vehicle 7 connects 702 transmission shaft of motor;Motor 702 and transmission shaft are arranged by bolt in carriage frame 703
On;703 lower part two sides of carriage frame are provided with locating wheel 704;Locating wheel 704 is made of cylindrical rod connection bearing, is passed through
The fixed simultaneously adjusting position of fastening bolt, contacts Location vehicle wheel 704 with track side and has the function that accurate limit;Motor
702 connection attaching plugs, and open-close on-off and varying speed switch are installed, for adjusting the speed of travel of walking dolly 7, to adjust
Save press polish plastering speed;Motor 702 drives electric wire to be connected to sliding formwork source box to the center of circle through lower wall suspension lower part, to avoid
7 circular motion of walking dolly causes wire intertwist.
Spray equipment 9, which is bolted, to be arranged on walking dolly 7, is moved in a circle together with trolley;With grouting pump
Based on 703;Slurry storage tank 901 is connect with grouting pump 903 by hose, and grout outlet is connected with force (forcing) pump 902;Grouting Pipe
It is provided with pressure gauge 904 on 905, is hose, one end connects 904 outlet end of pressure gauge, and the other end and hard shower head pipe 906 are soft
Property connection.
503 one end of press polish bar is hinged using power-assisted opening/closing device and walking dolly 7, and the other end is connect with press polish screw rod 502;Pressure
Chevilled silk bar connects press polish piece 501;Press polish bar 503 is opened and closed by opening/closing device, forms open and flat work and two kinds of 90-degree bent inoperative
Operating condition;Power-assisted opening/closing device uses existing finished product gate-type opening/closing device;Press polish piece 501 is contacted using rigid plasterer's trowel with concrete
The arc duck's foot shape that end is 120 °, back and press polish screw rod 502 are hinged.
In use process, calendering device 5 operation the following steps are included:
Arc track 8 is installed first on 1 the first workbench of lower part 3 of vertical shaft slide model, and measure review to ensure track and vertical shaft
For concentric circles;
Walking dolly 7 is installed;
Press polish bar 503 and press polish piece 501 are installed;
Installation and debugging slurries spray equipment 9;
Adjust press polish bar 503, shower head pipe 906 to vertical shaft inner wall 4 and contacts;
After the demoulding of 1 upward sliding of vertical shaft slide model, starting walking dolly 7 does uniform circular motion, drives press polish bar 503, spray head
Pipe 906 does warehouse calendering applications in the concrete surface newly skidded off;
According to the press polish of setting speed rule after a few, check that static pressure processing is done after Local Artificial processing in surface;
Press polish bar 503 and shower head pipe 906 are withdrawn, the processing of subsequent cycle concrete surface is waited.
After the press polish bar 503 of flattened operating attitude is in place, press polish piece 501 and concrete are made by the adjusting of press polish screw rod 502
Face contact;Shower head pipe 906 is fixed on press polish bar 503, it is mixed in conjunction with what is newly skidded off by the press polish bar 503 of flattened operating attitude
Solidifying soil face magma situation, can during circular motion in the concrete surface spray cement magma slurries of 501 front end of press polish piece,
Under 501 pressure of the press polish piece effect of subsequent circular motion, calendering applications are carried out.
A kind of vertical shaft slide model concrete calendering method, comprising the following steps:
Step 1: configuration cement slurry slurries, it will be in grout pouring to slurry storage tank 901;The cement grout ratio of mud used is
0.35~0.5, cement preferably selects color identical as concrete magma cement, does not generate obvious color difference;
Step 2: by adjusting 502 length adjustment press polish piece 501 of press polish screw rod and 4 order of contact of vertical shaft inner wall;120 ° of ducks of press polish piece
Slap curvature.General value is 45 ° ~ 60 ° range values, weight at a slow speed when go to be worth greatly, get the small value when low pressure is quick;Selection is suitable
7 revolving speed of walking dolly, general value range is in 15 ~ 30m/s;
Step 3: after the demoulding of 1 upward sliding of vertical shaft slide model, starting walking dolly 7, arcuately track 8 is moved through walking dolly 7
Journey, cement slurry slurries spray to vertical shaft inner wall 4 by shower head pipe 906, carry out first pressing by press polish piece 501;First pressing should select compared with
Slow speed carries out, and general first pressing carries out one time;It is suitably filled spray slurries according to concrete surface pulp situation, it can be according to practical feelings
Locally supplement smears pressure to condition;Cement slurry has spray equipment 9 to pressurize even application to corresponding concrete surface, and spray range is press polish piece
501 contact points to front end 10cm or so.
Step 4: after the completion of first pressing, being pressed in progress;Middle pressure selection middling speed contacts twice of press polish, and middling speed press polish is preferably used to make
Industry;
Step 5: being carried out before cement slurry slurries final set, reduce by 7 speed of walking dolly and carry out receipts light;Appearance is carried out after the completion of middle pressure
Quality checks that last pressure-sizing one time, light processing is quickly received in the small contact of 30min before final set comprehensively.
It is different according to building concrete match ratio and intensity, select different press polish time interval and corresponding speed
Rate, the too early or too late quality problems that can all cause concrete surface dusting, play ash;Before first pressing, firstly for local defect
Obvious position uses manual type precompressed repairing treatment.
The operating condition of the artificial plastering metope of present invention simulation, using equipment connecting rod drive plasterer's trowel to newly pour metope into
Row press polish plastering substitutes artificial realization mechanization, and the accurately press polish plastering for completing the system of young concrete large area is applied
Work.When press polish, press polish piece 501 at the uniform velocity rotates on planned orbit along concrete surface with one heart, and concrete surface and press polish piece 501 squeeze
Pressure friction generates slight plastic deformation, the microdefects such as micro-cracks, bubble by newly-laid concrete magma under press polish effect
Press polish is filled and led up, achievees the purpose that improve finish and flatness so that the surface of subtle injustice be made further to obtain improvement.
The triumphant power station Fu Xia under Zambia, positioned at the river Kafue of Lusaka southeast about 90km, on away from upper triumphant rich gorge dam
17.3km, tail water 6km, under away from triumphant rich river and Zambezi intersection about 55km.
This engineering is based on generating electricity, 83,000,000 m3 of storage capacity, 5 franc turbines of installing, single-machine capacity 150MW, total installed capacity
Capacity 750MW.Engineering main structures include grinding coagulation soil barrage, flood relief through dam system, right bank diversion system, surge shaft
With ground type workshop.Diversion system includes intake tower, diversion tunnel, surge shaft, power tunnel vertical shaft and flat section up and down.Diversion tunnel
Overall length 4476.52m, surge shaft well depth are 133.2m, and it is 50.8m that well, which digs maximum span, and common paragraph span is 43.5m, pressure regulation
Bottom is connect with 5 power tunnels, and five power tunnel overall lengths are 3217.6 meters, and power station sets 5 power generation vertical shafts, axis spacing altogether
For 17m.Single power generation vertical shaft depth 113.35m, digging diameter 6.0m, diameter is 5.8m, full section armored concrete after preliminary bracing
Lining cutting, diameter is 4.8m after lining cutting.Surge shaft and power tunnel vertical shaft use slding form operation.
The present invention is designed and is applied in the intake tunnel vertical shaft concrete lining of water channeling type power station, using mechanization generation
It is mixed in conventional sliding formwork in conjunction with the concrete surface that the synchronous comprehensive and systematic processing of follow-up of the sliding construction of sliding formwork is newly sliding for manual type
Vertical shaft concrete surface flatness and finish are improved in solidifying soil technical foundation, then improves its wash-resistant and abrasion-resistant property to a certain extent
Energy.
Expert group passes the engineering project sliding formwork special scheme at present, it is believed that technical feasibility.Digging in-situ work
Terminate simultaneously to enter the concrete lining stage comprehensively, the technology of the present invention is expected to reach the secondary pressure of concrete surface after sliding formwork demoulds
Light requirement.
The present invention has higher mechanized operation degree, and stability meets large area curved surface concrete surface press polish construction and wants
It asks, improves the quality and safety guarantee of construction;Secondary press polish or multiple press polish after reinforcing sliding formwork demoulding, especially after initial set
Press polish before final set can effectively eliminate early stage moulding contraction fissure, in the subsequent condition reinforced and guarantee concrete fog curing
Under, this vertical shaft concrete calendering techniques can improve concrete durability to a certain extent;Using the dedicated pressure of vertical shaft slide model concrete
Light device cooperation is artificial to carry out early stage processing, and the subtle receipts of concrete surface after slding form operation demoulding are eliminated before concrete final set
The microdefects such as draw seam, stomata.This technology equipment newly skids off concrete surface as sliding formwork promotes follow-up processing, can reach continuous
System comprehensive press polish vertical shaft concrete, whole winding shaft flatness and finish then improve the anti-impact of concrete
Wear-resisting property.
Claims (9)
1. a kind of vertical shaft slide model concrete calendering device, which is characterized in that can be along vertical shaft inner wall (4) in vertical shaft including setting
The vertical shaft slide model (1) of lower slider;Annular first workbench (3) connected to it is provided with below vertical shaft slide model (1);First work
Make to be provided with arc track (8) on platform (3), arc track (8) and vertical shaft are coaxial;Being additionally provided with arcuately to move track (8)
Dynamic walking dolly (7);It is provided on walking dolly (7) for the calendering device (5) to vertical shaft inner wall (4) press polish;It walks small
The spray equipment (9) for spraying to vertical shaft inner wall (4) is additionally provided on vehicle (7).
2. a kind of vertical shaft slide model concrete calendering device according to claim 1, which is characterized in that the calendering device
It (5) include press polish piece (501), press polish screw rod (502) and press polish bar (503);Press polish screw rod (502) one end and press polish piece (501)
Connection, the other end and the scalable connection in press polish bar (503) one end;Press polish bar (503) other end and walking dolly (7) are hinged.
3. a kind of vertical shaft slide model concrete calendering device according to claim 2, which is characterized in that the spray equipment (9)
Including slurry storage tank (901), force (forcing) pump (902) and grouting pump (903);Force (forcing) pump (902) and grouting pump (903) are all connected with slurry
Liquid holding vessel (901);Grouting pump (903) is also connected to Grouting Pipe (905) one end, and Grouting Pipe (905) other end connects shower head pipe
(906);Shower head pipe (906) is arranged in press polish piece (501) corresponding position.
4. a kind of vertical shaft slide model concrete calendering device according to claim 1, which is characterized in that the walking dolly
It (7) include carriage frame (703), carriage frame (703) lower part is provided with the walking position-limited wheel matched with arc track (8)
(704);Motor can be connected along the traveling wheel (701) that it is moved, traveling wheel (701) by being provided on carriage frame (703)
(702)。
5. a kind of vertical shaft slide model concrete calendering device according to claim 3, which is characterized in that the Grouting Pipe (905)
On be provided with pressure gauge (904).
6. a kind of calendering method of vertical shaft slide model concrete calendering device as claimed in claim 3, which is characterized in that including with
Lower step:
Step 1: configuration cement slurry slurries, it will be in grout pouring to slurry storage tank (901);
Step 2: by adjusting press polish screw rod (502) length adjustment press polish piece (501) and vertical shaft inner wall (4) order of contact;
Step 3: after the demoulding of vertical shaft slide model (1) upward sliding, starting walking dolly (7), walking dolly (7) arcuately track
(8) motion process, cement slurry slurries spray to vertical shaft inner wall (4) by shower head pipe (906), are carried out just by press polish piece (501)
Pressure;
Step 4: after the completion of first pressing, being pressed in progress;
Step 5: being carried out before cement slurry slurries final set, reduce walking dolly (7) speed and carry out receipts light.
7. a kind of vertical shaft slide model concrete calendering method according to claim 6, which is characterized in that pressed in the step 2
120 ° of duck's foot curvature of mating plate (501) and vertical shaft inner wall (4) are 45 °~60 °.
8. a kind of vertical shaft slide model concrete calendering method according to claim 6, which is characterized in that in the step 3 into
Precompressed repairing is carried out to vertical shaft inner wall (4) local defect first before row first pressing.
9. a kind of vertical shaft slide model concrete calendering method according to claim 6, which is characterized in that sprayed in the step 3
Pipe (906) spray range is applied as press polish piece (501) contact point to front end 10cm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811069686.4A CN109026013B (en) | 2018-09-13 | Vertical shaft slip form concrete calendaring device and calendaring method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811069686.4A CN109026013B (en) | 2018-09-13 | Vertical shaft slip form concrete calendaring device and calendaring method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109026013A true CN109026013A (en) | 2018-12-18 |
CN109026013B CN109026013B (en) | 2024-09-24 |
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Cited By (4)
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CN109882204A (en) * | 2019-03-22 | 2019-06-14 | 中铁隧道集团二处有限公司 | A kind of sliding mode system operating platform and its installation method for tunnel shaft lining cutting |
CN112647953A (en) * | 2020-12-25 | 2021-04-13 | 北京易成市政工程有限责任公司 | Concrete spraying frame for shaft construction |
CN113315318A (en) * | 2021-05-11 | 2021-08-27 | 中国长江电力股份有限公司 | Inspection device and inspection method suitable for large-scale hydraulic generator stator and rotor |
WO2023133948A1 (en) * | 2022-01-17 | 2023-07-20 | 中铁十八局集团有限公司 | Concrete-spraying system for underground construction of ultra-deep vertical shaft and method for underground concrete spraying in ultra-deep vertical shaft |
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CN107100649A (en) * | 2017-06-24 | 2017-08-29 | 浙江华东工程咨询有限公司 | A kind of construction technology for inclined shaft concreting |
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JPH07119391A (en) * | 1993-10-21 | 1995-05-09 | Tobishima Corp | Vertical shaft spraying device and vertical shaft spraying method |
JP2000130066A (en) * | 1998-10-23 | 2000-05-09 | Nishimatsu Constr Co Ltd | Construction method for vertical shaft |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109882204A (en) * | 2019-03-22 | 2019-06-14 | 中铁隧道集团二处有限公司 | A kind of sliding mode system operating platform and its installation method for tunnel shaft lining cutting |
CN112647953A (en) * | 2020-12-25 | 2021-04-13 | 北京易成市政工程有限责任公司 | Concrete spraying frame for shaft construction |
CN112647953B (en) * | 2020-12-25 | 2023-03-14 | 北京易成市政工程有限责任公司 | Concrete spraying frame for shaft construction |
CN113315318A (en) * | 2021-05-11 | 2021-08-27 | 中国长江电力股份有限公司 | Inspection device and inspection method suitable for large-scale hydraulic generator stator and rotor |
WO2023133948A1 (en) * | 2022-01-17 | 2023-07-20 | 中铁十八局集团有限公司 | Concrete-spraying system for underground construction of ultra-deep vertical shaft and method for underground concrete spraying in ultra-deep vertical shaft |
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