CN109024196A - A kind of stone material method for paving grab, carry, mating formation integrated - Google Patents
A kind of stone material method for paving grab, carry, mating formation integrated Download PDFInfo
- Publication number
- CN109024196A CN109024196A CN201810910449.XA CN201810910449A CN109024196A CN 109024196 A CN109024196 A CN 109024196A CN 201810910449 A CN201810910449 A CN 201810910449A CN 109024196 A CN109024196 A CN 109024196A
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- China
- Prior art keywords
- stone material
- formation
- paving
- grab
- car body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/52—Apparatus for laying individual preformed surfacing elements, e.g. kerbstones
Abstract
The invention discloses a kind of stone material method for paving for grabbing, carrying, mating formation integrated, include the following steps: that S1. stone material loads；S2. stone material is carried: the stone material loaded garage of mating formation is sailed to the installation station of stone material to be laid；S3. stone material grabs: stone material grabbing device being moved to above the article carrying platform for being mounted with stone material, then grabs stone material；S4. stone material is mated formation: stone material grabbing device being turned to by worker the surface of installation station again, stone material grabbing device is then adjusted and drops to stone material and come close to or in contact with installation station ground, stone material is put down at this time, completes stone material and mat formation.The present invention solves the problems, such as to need during Bartlit pavement construction that a large amount of manpowers transport stone material, mat formation, cutting and industrial injury is dangerous, saves labor, effectively improves working efficiency；Meanwhile the present invention is also equipped with level correction step, can use under the various operating conditions there are the gradient, to guarantee safety and the comfort of work.
Description
Technical field
The present invention relates to stone material pavement technique field, especially a kind of stone material paving grab, carry, mating formation integrated
Dress method.
Background technique
Roadbed stone, paving stone and mating formation for road dental calculus are part and parcels in municipal works, to entire city city appearance
Play the role of very important.But the paving of stone material is a very heavy manual labor, as exterior components,
Installation environment is more severe and has very strong complexity.Currently, being all made of manual handling both at home and abroad and building dress, whole flow process
Are as follows:
1. stone material is sorted to cart by being placed on the whole huge rock material of designated position by hand, manually pushed away what is loaded
Vehicle is pushed into installation site, such as ground is soft, moist, hollow situation, then 2 people or more is needed to assist；
3. bricklayer grade and after completing prime cement, is carried to installation station for stone material, is struck using tools such as hand hammers
Hit with guarantee stone material level, if prime cement not enough or bottom gap, after needing to lift stone material again paving slurry, to guarantee stone material
After the completion of mating formation will not because of squeeze stress after loosen.Currently, worker can only be moved manually by using rope, steel wire etc.
And mat formation, great damage is caused to the part such as lumbar vertebrae, palm of worker, the damage such as can also cause the edge of stone material to burst apart；
4. in certain stations, stone material may need to be cut into different sizes, shape to adapt to a variety of different requirements of mating formation,
Worker needs to carry out manual cutting to stone material, takes considerable time and works, increases labor intensity.
This relatively primitive stone material is carried and flooring mode, not only needs a large amount of labour, but also labor intensity is non-
Chang great, labor efficiency is low, and it is dangerous that worker also faces various industrial injuries.
Summary of the invention
In order to overcome the disadvantages mentioned above of the prior art, grabs, carries, mats formation integrated one the object of the present invention is to provide a kind of
The stone material method for paving of body, solve need a large amount of manpowers transported, mated formation to stone material during Bartlit pavement construction,
The problem of cutting and industrial injury danger, saves labor, effectively improves working efficiency；Meanwhile the present invention is also equipped with level correction step,
The generation for avoiding the dangerous situations such as stone material landing, can use under the various operating conditions there are the gradient, to guarantee the peace of work
Full property and comfort；Further, the present invention also has stone material trimming process, realizes and adds to the edge polishing and trimming of stone material
Work, so that stone material is more regular.
The technical solution adopted by the present invention to solve the technical problems is: it is a kind of grab, carry, mat formation it is integrated
Stone material method for paving, includes the following steps:
S1. stone material loads: the mat formation forklift structure of vehicle of stone material treats the stone material mated formation and carries out fork dress, then loads stone material
To on the article carrying platform that stone material mats formation vehicle rear portion；
S2. stone material is carried: after stone material has loaded, the stone material loaded garage of mating formation being sailed to the erector of stone material to be laid
Position；Stone material mat formation vehicle headstock be equipped with two-fold arm-type Intelligent lifting device；
S3. stone material grabs: centered on the column of two-fold arm-type Intelligent lifting device, stone material grabbing device being moved to dress
It is loaded with above the article carrying platform of stone material, the lifting of stone material grabbing device is adjusted until stone material is grabbed by the control handle of Intelligent lifting device
It takes device to contact with stone material, then grabs stone material；
S4. stone material is mated formation: after stone material grabbing device holds stone material, controlling its rising, then by worker by stone material grabbing device
Turn to installation station surface, then adjust stone material grabbing device drop to stone material come close to or in contact with installation station ground,
Stone material is put down at this time, is completed stone material and is mated formation.
Preferably, the step S2 further includes level correction step: stone material vehicle of mating formation passes through the level built in car body
Whether inductor detection car body is in horizontality, and when tilting of car body, the calculator chip in control device is felt according to level
The tilt angle for answering device to measure obtains the flexible analog quantity of each hydraulic support leg set on car body quadrangle, then by flexible simulation
Amount controls each hydraulic support leg work, until car body is again at horizontality.
Preferably, be additionally provided with stone material trimming process between the step S1 and S2: the control device starting is set to described
The cutting saw blade of the trimming machine for stones structure of article carrying platform two sides, trimming machine for stones structure is moved along stone material two sides, to stone material side
It is polished or is cut.
Preferably, the trimming machine for stones structure includes crane, cutting saw blade and drives cast-cutting saw swivel dynamic
Cutting motor, the crane are equipped with sliding rail, and the cutting motor is moved forward and backward along sliding rail.
Preferably, the two-fold arm-type Intelligent lifting device includes that the loop wheel machine structure and being mounted on of cranking arm on the headstock is cranked arm
The control handle, at its lower end of Intelligent lifting device on loop wheel machine structure, the Intelligent lifting device connects stone material grabbing device.
Preferably, the forklift structure is set on the article carrying platform, and is moved before and after the guide rail on the article carrying platform
It is dynamic；The forklift structure includes pallet fork door frame, crotch, pallet fork and the several groups hydraulic cylinder for driving forklift structure.
Preferably, the mat formation car body of vehicle of the stone material is built-in with horizon sensor, and the quadrangle of car body be respectively equipped with it is hydraulic
Supporting leg；The horizon sensor, hydraulic support leg are connect with the control device being set on car body.
Preferably, the stone material mats formation vehicle using crawler type car body；The stone material grabbing device is vacuum chuck or fixture.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention needs a large amount of manpowers to transport, mat formation, cut to stone material during solving Bartlit pavement construction
It cuts and the problem of industrial injury danger, saves labor, effectively improve working efficiency；
(2) present invention includes level correction step, uses whether horizon sensor induction car body is in horizontality, and
By the hydraulic support leg of car body quadrangle, make car body auto-paralleling in level ground, effectively avoids the dangerous situations such as stone material landing
Generation, can be used under the various operating conditions there are the gradient, to guarantee safety and the comfort of work；
(3) the invention also includes stone material trimming process, pass through the trimming machine for stones structure of car body two sides, realize to stone material
Edge polishing and trimming processing, so that stone material is more regular；
(4) present invention use hydraulic-driven forklift structure, load capacity is big, can will put one's child in a boarding nursery stone material or part stone material it is primary
Property be transported to and need station to be mounted, avoid being repeated several times round-trip；Simultaneously as fluid power system is closed circuit, easily
In maintenance, it is particularly suitable for outdoor or field work；
(5) present invention uses a two-fold arm-type Intelligent lifting device, is equipped with Intelligent lifting device cranking arm to hang on, and utilizes
Steel wire drive realizes the promotion, actuating, decline to stone material, and promotion stone effect can be played by only needing worker to lack power, saves labor,
Avoid worker injuries.
Detailed description of the invention
Fig. 1 is the first working condition side view of step S1 of the present invention.
Fig. 2 is the second working condition side view of step S1 of the present invention.
Fig. 3 is the third working condition side view of step S1 of the present invention.
Fig. 4 is the working state schematic representation of step S3 of the present invention.
Fig. 5 is the working range schematic diagram that stone material of the present invention grabs and mats formation.
Fig. 6 is the working state schematic representation of embodiment two.
Fig. 7 is the working state schematic representation of embodiment three.
Specific embodiment
Now in conjunction with Detailed description of the invention, the present invention is further described with embodiment:
Embodiment one: a kind of stone material method for paving grab, carry, mating formation integrated includes the following steps:
S1. stone material loads: referring to Figure 1-3, the mat formation forklift structure 1 of vehicle 100 of stone material is treated the stone material 101 mated formation and is carried out
Stone material 101, is then loaded on the article carrying platform that stone material mats formation 100 rear portion of vehicle by fork dress；
The forklift structure 1 is set on the article carrying platform, and the guide rail on the article carrying platform is moved forward and backward；It is described
Forklift structure 1 includes pallet fork door frame, crotch, pallet fork 13 and the several groups hydraulic cylinder for driving forklift structure.The pallet fork
Door frame includes pallet fork inner upright mounting 11 and pallet fork outer mast 12, and the several groups hydraulic cylinder includes for adjusting pallet fork door frame front and back
The first mobile hydraulic cylinder, the second hydraulic cylinder for adjusting pallet fork outer mast front and rear tilt angle, for driving pallet fork
The third hydraulic cylinder of inner upright mounting lifting；The linear movement direction of the setting direction and car body of the guide rail and the first hydraulic cylinder
It is identical.
The pallet fork outer mast 12 is connected with support 14 by the second hydraulic cylinder, and the pallet fork outer mast and support are fixed
It is mounted on sliding floor, the bottom of the sliding floor is equipped with idler wheel, and the idler wheel is matched with guide rail position；The sliding
Bottom plate is driven by the first hydraulic cylinder and is moved forward and backward on article carrying platform；The one side of the pallet fork inner upright mounting 11 is embedded in by idler wheel
It in pallet fork outer mast 12, and is driven and is gone up and down by third hydraulic cylinder, the another side of the pallet fork inner upright mounting 11 is equipped with crotch, described
Pallet fork 13 is hung on crotch；The pallet fork 13 is L-type pallet fork.
When the present invention loads stone material, the first hydraulic cylinder first drives pallet fork door frame to move back to article carrying platform tail end, then
Third hydraulic cylinder drives pallet fork inner upright mounting 11 to decline, until pallet fork bottom contacts ground, that is, loads the first work when stone material
State, pallet fork loads stone material 101 at this time；Next, third hydraulic cylinder drives pallet fork inner upright mounting 11 to rise again, until pallet fork bottom
Portion is concordant with article carrying platform, that is, loads the second working condition when stone material, and the first hydraulic cylinder drives pallet fork door frame whole at this time
The pallet fork 13 of stone material or sky to be handled is loaded on article carrying platform, reaches third working condition by Forward.
In whole process, due to stretching for the second hydraulic cylinder, pallet fork door frame can be tilted forward and back, and be forked and heap goods putting with benefit
Object, and stablize cargo in pallet fork fork goods and handling process.
S2. stone material is carried: after stone material has loaded, the stone material loaded garage of mating formation being sailed to the erector of stone material to be laid
Position；Stone material mat formation vehicle headstock be equipped with two-fold arm-type Intelligent lifting device；
S3. stone material grabs: centered on the column of two-fold arm-type Intelligent lifting device, stone material grabbing device being moved to dress
It is loaded with above the article carrying platform of stone material, the lifting of stone material grabbing device is adjusted until stone material is grabbed by the control handle of Intelligent lifting device
It takes device to contact with stone material, then grabs stone material 102；The stone material grabbing device is vacuum chuck or fixture.The present invention both may be used
Stone material is grabbed by vacuum chuck, can also realize the crawl to irregular stone with clamps as needed, and remove roadbed
Outside the stone materials such as stone, the functions such as equipment can also realize crawl to objects such as cement plate, landscape trees, transport.
Refer to Fig. 4, the two-fold arm-type Intelligent lifting device includes that cranking arm on headstock and is mounted on loop wheel machine structure 2
The Intelligent lifting device 3 cranked arm on loop wheel machine structure.The loop wheel machine structure of cranking arm includes column 21, first cranks arm and 22 and second crank arm 23, institute
It states column bottom end to be fixedly mounted on headstock, the described first rear end thereof cranked arm is connected to the column top, and is equipped with
The host 31 of Intelligent lifting device, the described first front end cranked arm is hinged by the rear end that folding arm joint is cranked arm with second, described
It is successively arranged the spring signal wire 32 of Intelligent lifting device below second front end cranked arm and controls handle 33, on the control handle
End connects the host of the Intelligent lifting device, the control handle, at its lower end connection of the Intelligent lifting device by wirerope via pulley
There is stone material grabbing device 34.
Fig. 5 is referred to, the most large arm of loop wheel machine structure 2 of cranking arm is opened up up to 2800mm, and working range is the arm centered on column 21
Exhibition is the region after radius is rotated by 360 °.The Intelligent lifting device 3 is 200kg Intelligent lifting device, is realized using steel wire drive
Promotion, actuating, decline to stone material, worker only need one hand that can operate to the stone material of maximum 100kg, all movement velocitys
Controllably；The Intelligent lifting device can realize holding coaxial-type self-suspending function by controlling handle 33, and operator passes through control
Handle 33 processed controls the lifting of equipment, need to only apply the power of 2-3kg to stone material, elevating control can be realized, and is particularly suitable for accurate
Positioning and secondary mat formation.
Specifically, the column 21 is telescopic post, and the column side is equipped with the 4th for driving vertical column expanding
The maximal dilation stroke of hydraulic cylinder 24, the column is 550mm, and column designs for liftable, and it is high to reduce equipment to greatest extent
Degree, convenient for storage and transport；The folding arm joint is equipped with electromagnetic brake, and guarantee will not generate shaking or pendulum in the process of walking
It is dynamic.
S4. stone material is mated formation: after stone material grabbing device holds stone material, controlling its rising, then by worker by stone material grabbing device
Turn to installation station surface, then adjust stone material grabbing device drop to stone material come close to or in contact with installation station ground,
Stone material is put down at this time, is completed stone material and is mated formation.
In the present embodiment, the stone material mats formation vehicle using crawler type car body, and two sides are equipped with crawler body, has good get over
Wild ability is adapted to the road conditions such as various mirinesss, hollow, ditch.The crawler body uses rubber belt track, further specific
Ground, the rubber belt track add fibrous material using nitrile rubber, and composite fibre is added in nitrile rubber, can effectively be enhanced
The frictional behaviour of nitrile rubber.
Embodiment two: referring to Fig. 6, the present embodiment and embodiment one the difference is that, the step S2 further includes
Level correction step: stone material vehicle 200 of mating formation by the level sensor built in car body detects whether car body is in horizontal
State, when tilting of car body, the calculator chip in control device is obtained according to the tilt angle that level sensor measures to be set to
The flexible analog quantity of each hydraulic support leg 4 of car body quadrangle, then by each hydraulic support leg work of flexible Analog control, until
Car body is again at horizontality.The mat formation car body of vehicle 200 of the stone material is built-in with horizon sensor, and the quadrangle difference of car body
Equipped with hydraulic support leg 4；The horizon sensor, hydraulic support leg 4 are connect with the control device being set on car body.
Embodiment three: referring to Fig. 7, the present embodiment and embodiment one the difference is that, the step S1 and S2 it
Between be additionally provided with stone material trimming process: control device starting is set to the trimming machine for stones structure 5 of the article carrying platform two sides, stone material
The cutting saw blade of trimming mechanism is moved along stone material two sides, and stone material side is polished or cut.
The trimming machine for stones structure 5 includes crane 51, cutting saw blade and the cutting for driving cast-cutting saw swivel dynamic
Motor 52, the crane are equipped with sliding rail, and the cutting motor is moved forward and backward along sliding rail.When it is implemented, the crane
It is driven by raise-lower hydraulic oil cylinder, the cutting motor is moved forward and backward by horizontal hydraulic pressure oil cylinder drives edge sliding rail, the raise-lower hydraulic
Oil cylinder, horizontal hydraulic pressure oil cylinder and cutting motor are all connected with control device, and the control device can external connection power supply.
In conclusion after those skilled in the art read file of the present invention, according to the technique and scheme of the present invention with
Technical concept is not necessarily to creative mental labour and makes other various corresponding conversion schemes, belongs to the model that the present invention is protected
It encloses.
Claims (8)
1. a kind of stone material method for paving grab, carry, mating formation integrated, which comprises the steps of:
S1. stone material loads: the mat formation forklift structure of vehicle of stone material treats the stone material mated formation and carries out fork dress, is then loaded into stone material and sets
In on the article carrying platform that stone material mats formation vehicle rear portion；
S2. stone material is carried: after stone material has loaded, the stone material loaded garage of mating formation being sailed to the installation station of stone material to be laid；
Stone material mat formation vehicle headstock be equipped with two-fold arm-type Intelligent lifting device；
S3. stone material grabs: centered on the column of two-fold arm-type Intelligent lifting device, stone material grabbing device being moved to and is mounted with
Above the article carrying platform of stone material, the lifting of stone material grabbing device is adjusted by the control handle of Intelligent lifting device and is filled until stone material grabs
It sets and is contacted with stone material, then grab stone material；
S4. stone material is mated formation: after stone material grabbing device holds stone material, controlling its rising, then rotated stone material grabbing device by worker
To installation station surface, then adjust stone material grabbing device drop to stone material come close to or in contact with installation station ground, at this time
Stone material is put down, stone material is completed and mats formation.
2. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 1, feature exist
In the step S2 further includes level correction step: stone material vehicle of mating formation by the level sensor built in car body detects vehicle
Whether body is in horizontality, when tilting of car body, what the calculator chip in control device was measured according to level sensor
Tilt angle obtains the flexible analog quantity of each hydraulic support leg set on car body quadrangle, then each hydraulic by flexible Analog control
Supporting leg work, until car body is again at horizontality.
3. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 2, feature exist
In being additionally provided with stone material trimming process between the step S1 and S2: the control device starting is set to the article carrying platform two sides
Trimming machine for stones structure, the cutting saw blade of trimming machine for stones structure moves along stone material two sides, stone material side polished or cut
It cuts.
4. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 3, feature exist
In: the trimming machine for stones structure includes the cutting motor that crane, cutting saw blade and driving cast-cutting saw swivel move, described
Crane is equipped with sliding rail, and the cutting motor is moved forward and backward along sliding rail.
5. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 2 or 3, feature
Be: the two-fold arm-type Intelligent lifting device includes that the loop wheel machine structure and being mounted on of cranking arm on the headstock is cranked arm on loop wheel machine structure
The control handle, at its lower end of Intelligent lifting device, the Intelligent lifting device connects stone material grabbing device.
6. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 5, feature exist
In: the forklift structure is set on the article carrying platform, and the guide rail on the article carrying platform is moved forward and backward；The forklift
Structure includes pallet fork door frame, crotch, pallet fork and the several groups hydraulic cylinder for driving forklift structure.
7. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 6, feature exist
It is built-in with horizon sensor in the mat formation car body of vehicle of: the stone material, and the quadrangle of car body is respectively equipped with hydraulic support leg；The water
Sensor, hydraulic support leg are connect with the control device being set on car body.
8. a kind of stone material method for paving grab, carry, mating formation integrated according to claim 1, feature exist
In: the stone material mats formation vehicle using crawler type car body；The stone material grabbing device is vacuum chuck or fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810910449.XA CN109024196A (en) | 2018-08-10 | 2018-08-10 | A kind of stone material method for paving grab, carry, mating formation integrated |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810910449.XA CN109024196A (en) | 2018-08-10 | 2018-08-10 | A kind of stone material method for paving grab, carry, mating formation integrated |
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| CN109024196A true CN109024196A (en) | 2018-12-18 |
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| CN201810910449.XA Pending CN109024196A (en) | 2018-08-10 | 2018-08-10 | A kind of stone material method for paving grab, carry, mating formation integrated |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110714396A (en) * | 2019-10-08 | 2020-01-21 | 云和县恒毅模具厂 | Automatic equipment that falls of curb of cooperation municipal works car |
| CN112677131A (en) * | 2020-12-10 | 2021-04-20 | 深圳市凯之成智能装备有限公司 | Photovoltaic panel automatic paving engineering vehicle and control method thereof |
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Application publication date: 20181218 |
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