CN109016089A - A kind of mold, manufacture craft and the installation method of small-sized gate stack - Google Patents
A kind of mold, manufacture craft and the installation method of small-sized gate stack Download PDFInfo
- Publication number
- CN109016089A CN109016089A CN201810790116.8A CN201810790116A CN109016089A CN 109016089 A CN109016089 A CN 109016089A CN 201810790116 A CN201810790116 A CN 201810790116A CN 109016089 A CN109016089 A CN 109016089A
- Authority
- CN
- China
- Prior art keywords
- gate stack
- side form
- clamping plate
- small
- bed die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 22
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 5
- 239000003292 glue Substances 0.000 claims description 11
- 230000002787 reinforcement Effects 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000004575 stone Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000009415 formwork Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000013039 cover film Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Door And Window Frames Mounted To Openings (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The present invention relates to the molds of small-sized gate stack, manufacture craft and installation method, including bed die, side form and clamping plate, bed die is gone forward, vertically-mounted a pair of of the side form in two sides afterwards, a left side for the side form, right both ends pass through split bolt respectively and install clamping plate, the relatively inboard of side form installs multiple partitions vertical and disposed in parallel, multiple gate stack chambers are divided by partition, a pair of of fixed plate is installed in lateral separation at the top of the partition, a left side for the fixed plate, right both ends are overlapped on clamping plate respectively, fastening bolt has been socketed between fixed plate and bed die in the middle part of each gate stack chamber, the fastening bolt of each gate stack chamber is two or more, each fastening bolt is coated with PVC casing.Inventive die can once make multiple gate stacks, and each gate stack is prefabricated with the mounting hole with wall connecting, so that gate stack is quick for installation, secured.Taper hole is reserved in one end face of this gate stack, and gate stack is blocked with mortar after the installation is completed with wall, and overall structure is beautiful, and easily operated.
Description
Technical field
The invention belongs to building fields, are related to small-sized gate stack, especially a kind of mold, manufacture craft and the peace of small-sized gate stack
Dress method.
Background technique
Small-sized gate stack is relatively common in residential housing construction, and there are two types of current small-sized gate stack construction methods: first is that building block
It builds；Second is that being formed during main structure construction with main structure one-time-concreting.
In the work progress of above two mode, all there are the following problems:
1, it is constructed using the small-sized gate stack of concrete block masonry construction method complicated, masonry quality is difficult to ensure, masonry itself is strong
It spends lower, influences subsequent doorframe installation quality.
2, using with the molding small-sized gate stack of main structure one-time-concreting, because its section is smaller, formwork reinforcement is difficult, molding
Quality is difficult to ensure that mould material and manpower consumption are big, increases construction cost.
Summary of the invention
Simple, easy to process, stable structure that it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of structures
Small-sized gate stack mold, manufacture craft and installation method.
The scheme of the invention is be achieved:
A kind of mold of small-sized gate stack, including bed die, side form and clamping plate, front and rear sides is pacified vertically on the bed die
A pair of of side form is filled, clamping plate, the relatively inboard installation of the side form are installed by split bolt respectively in the left and right both ends of the side form
Multiple partitions vertical and disposed in parallel are divided into multiple gate stack chambers by partition, lateral separation installation one at the top of the partition
To fixed plate, the left and right both ends of the fixed plate are overlapped on clamping plate respectively, fixed plate and bed die in the middle part of each gate stack chamber
Between socketed fastening bolt, the fastening bolt of each gate stack chamber is two or more, and each fastening bolt is coated with PVC
Casing.
Moreover, the left and right both ends of the side form opposite exterior lateral sides are provided with positioning plate, the positioning plate and left and right both ends
Clamping plate is solidly installed.
Moreover, the positioning plate is square steel tube.
Moreover, the fastening bolt of the PVC cannula tip is co-axially mounted Plastic cap.
Moreover, the clamping plate is thin-walled square steel tube.
A kind of manufacture craft of small-sized gate stack, includes the following steps:
Step 1: gate stack component designs
Gate stack is divided into short transverse more by the door opening size and height that gate stack is counted according to structural design drawing paper
Block assembly is in order to making and install；
Step 2: production mold
(1) position line is played on bed die, and draws the position of side form, clamping plate, partition, and mark installment fastens on bed die
Bolt location, and drill；
(2) on clamping plate drilling for installing split bolt, according to side form position on clamping plate welding location-plate；
(3) position of partition is marked on side form and makes card slot, and partition is inserted into card slot；
(4) board clamping side form will be clamped again, and in clamping plate two sides installation split bolt fastening, be placed further according to position line
On bed die；
(5) position of fastening bolt and drilling are marked in fixed plate, and PVC casing is connect with Plastic cap and is arranged in
Between fixed plate and bed die, fastening bolt is passed through into fixed plate, PVC casing, Plastic cap and bed die and tightens reinforcing；
Step 3: component makes
The brushing interleaving agent in mold binds main reinforcement according to design drawing, uses tension rib drawknot between main reinforcement, main reinforcement is divided into
Set protective layer cushion block, reserving installation hole；Reinforcing bar bind after casting concrete and with rubber hammer strike shake template guarantee concrete
It is closely knit, membrane curing is covered on surface after pouring；
Gate stack concrete members reach form removal after design strength be placed on it is spare in fixed stockyard.
A kind of installation method of small-sized gate stack, includes the following steps:
Step 1: popping up position line on concrete wall, position concrete wall will be pasted and gate stack component is cleared up and done
After net, daub is applied on concrete wall and small-sized pier adhesive surface respectively, gate stack component and concrete wall are bonded in one
It rises；
Step 2: the preformed hole for passing through gate stack component punches on concrete wall and install tube expansion, pass through expansion bolt
Gate stack component is linked together with concrete wall；
Step 3: filling up mortar closure in the taper hole of gate stack component.
Moreover, the glue is cloud stone glue in the step 1, the proportion of cloud stone glue need to be matched according to the specification of glue
Than.
The advantages and positive effects of the present invention are:
1, inventive die structure is simple, is skillfully constructed, and can once make multiple gate stacks, and each door by the mold
Pile is prefabricated with the mounting hole with wall connecting, so that gate stack is quick for installation, secured.
2, the manufacture craft of gate stack of the present invention is simple, and good appearance.Reserve taper hole, door in one end face of this gate stack
Pile is blocked with mortar after the installation is completed with wall, and overall structure is beautiful, and easily operated.
3, the installation method of gate stack of the present invention is simple, reduces the difficulty of gate stack formwork erection, improves working efficiency and drop
Low construction cost；The gate stack installed using method of the invention, good appearance, work efficiency is high, firm stable.
4, the configuration of the present invention is simple, construction efficiency be high, at low cost, good appearance, gate stack mold are easy to make, and has extensive
The value of popularization and application.
Detailed description of the invention
Fig. 1 is main view of the invention (hiding side form)；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the left view of Fig. 1；
Fig. 4 is scheme of installation of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawing and by specific embodiment.
A kind of mold of small-sized gate stack, as shown in Figure 1 to Figure 3, including bed die 5, side form 10 and clamping plate 2, the bottom
Clamping plate, the side are installed by split bolt 4 in vertically-mounted a pair of of the side form of front and rear sides, the left and right both ends of the side form on mould
The inboard relatively of mould clamps multiple partitions 8 vertical and disposed in parallel by card slot, is divided into multiple gate stack chamber A by partition,
In order to fix multiple partitions, a pair of of fixed plate 1 is installed in lateral separation at the top of the partition, and the left and right both ends of the fixed plate are taken
It connects on clamping plate, fastening bolt 6, the fastening of each gate stack chamber has been socketed between the fixed plate and bed die in the middle part of each gate stack chamber
Bolt is two or more.For the ease of demoulding, each fastening bolt is coated with PVC casing 9.Mold in the present embodiment attached drawing
Six pieces of gate stacks can once be made.
In the present embodiment, for the ease of production, the left and right both ends of the side form opposite exterior lateral sides are provided with positioning plate 3, should
Positioning plate and the clamping plate at left and right both ends are solidly installed.
The fastening bolt of the PVC cannula tip is co-axially mounted Plastic cap 7.
The clamping plate is thin-walled square steel tube, and materials are easy, intensity is big.
The positioning plate is square steel tube material, expands the contact area with side form, clamping plate, and draw materials and be easy.
A kind of manufacture craft of small-sized gate stack, steps are as follows:
Step 1: counting gate stack thickness≤300mm door opening size and height progress deeply according to structural design drawing paper
Change design, is divided into muti-piece assembly in order to make and install in short transverse gate stack, the length of prefabricated gate stack component exists
500-1000mm or so；The length specification for reducing component to the greatest extent reduces the production type of mold, draws after design related deep
Change drawing；
Step 2: production mold
(1) position line is played on bed die, draws the position of side form, clamping plate, partition, and mark installment fastens spiral shell on bed die
Bolt position, and drill；
(2) on clamping plate drilling for installing split bolt, according to side form position on clamping plate welding location-plate；
(3) position of partition is marked on side form and makes card slot, and partition is inserted into card slot；
(4) board clamping side form will be clamped again, and in clamping plate two sides installation split bolt fastening, will be placed on further according to position line
On bed die；
(5) position of fastening bolt and drilling are marked in fixed plate, and PVC casing is connect with Plastic cap and is arranged in
Between fixed plate and bed die, fastening bolt is passed through into fixed plate, PVC casing, Plastic cap and bed die and tightens reinforcing；
Step 3: component makes
The brushing interleaving agent in mold is bound 2C14 main reinforcement according to design drawing, is drawn between main reinforcement using 100 tension rib of A6@
It ties, protective layer cushion block, reserving installation hole is set under main reinforcement；Reinforcing bar casting concrete and strikes shake template with rubber hammer after binding
Guarantee concrete compaction, covers membrane curing on surface after pouring；The reinforcing bar is no less than 2 12 reinforcing bars, strong concrete
It spends grade and is not less than C20；It needs to cover film tightly after concreting, curing time must not be less than 7d；Gate stack component
Concrete reach form removal after design strength be placed on it is spare in fixed stockyard.
A kind of installation method of small-sized gate stack, as shown in figure 4, including the following steps:
Step 1: popping up position line on concrete wall 11, position concrete wall will be pasted and gate stack component 13 is clear
After reason is clean, and cloud stone glue 12 is smeared on concrete wall and small-sized pier adhesive surface respectively, then gate stack component and mixed
Solidifying cob wall body bonds together；The proportion of cloud stone glue need to be matched according to the specification of glue；
Step 2: the preformed hole for passing through gate stack component punches on concrete wall and install tube expansion, pass through expansion bolt
14 link together gate stack component with concrete wall；
Step 3: filling up mortar closure in the taper hole 15 of gate stack component.
It is emphasized that embodiment of the present invention be it is illustrative, without being restrictive, therefore packet of the present invention
Include and be not limited to embodiment described in specific embodiment, it is all by those skilled in the art according to the technique and scheme of the present invention
The other embodiments obtained, also belong to the scope of protection of the invention.
Claims (8)
1. a kind of mold of small-sized gate stack, it is characterised in that: including bed die, side form and clamping plate, forward and backward two on the bed die
Clamping plate is installed by split bolt respectively in vertically-mounted a pair of of the side form in side, the left and right both ends of the side form, the side form it is opposite
Multiple partitions vertical and disposed in parallel are installed in inboard, multiple gate stack chambers are divided by partition, at the top of the partition between transverse direction
Every installing a pair of of fixed plate, the left and right both ends of the fixed plate are overlapped on clamping plate respectively, the fixation in the middle part of each gate stack chamber
Fastening bolt is socketed between plate and bed die, the fastening bolt of each gate stack chamber is two or more, each fastening bolt
It is coated with PVC casing.
2. the mold of small-sized gate stack according to claim 1, it is characterised in that: left and right the two of the side form opposite exterior lateral sides
End is provided with positioning plate, and the positioning plate and the clamping plate at left and right both ends are solidly installed.
3. the mold of small-sized gate stack according to claim 2, it is characterised in that: the positioning plate is square steel tube.
4. the mold of small-sized gate stack according to claim 1, it is characterised in that: the fastening bolt of the PVC cannula tip
It is co-axially mounted Plastic cap.
5. the mold of small-sized gate stack according to claim 1, it is characterised in that: the clamping plate is thin-walled square steel tube.
6. a kind of manufacture craft of the small-sized gate stack as described in claim 1 to 5, characterized by the following steps:
Step 1: gate stack component designs
Gate stack is divided into muti-piece to spell by the door opening size and height that gate stack is counted according to structural design drawing paper in short transverse
It is filled with convenient for production and installation；
Step 2: production mold
(1) position line is played on bed die, and draws the position of side form, clamping plate, partition, the mark installment fastening bolt on bed die
Position, and drill；
(2) on clamping plate drilling for installing split bolt, according to side form position on clamping plate welding location-plate；
(3) position of partition is marked on side form and makes card slot, and partition is inserted into card slot；
(4) board clamping side form will be clamped again, and in clamping plate two sides installation split bolt fastening, be placed in bottom further according to position line
On mould；
(5) position of fastening bolt and drilling are marked in fixed plate, and PVC casing is connect with Plastic cap and is arranged in fixation
Between plate and bed die, fastening bolt is passed through into fixed plate, PVC casing, Plastic cap and bed die and tightens reinforcing；
Step 3: component makes
The brushing interleaving agent in mold binds main reinforcement according to design drawing, tension rib drawknot is used between main reinforcement, is arranged under main reinforcement and protects
Sheath cushion block, reserving installation hole；Reinforcing bar bind after casting concrete and with rubber hammer strike shake template guarantee concrete compaction,
Membrane curing is covered on surface after pouring；
Gate stack concrete members reach form removal after design strength be placed on it is spare in fixed stockyard.
7. a kind of installation method of small-sized gate stack, characterized by the following steps:
Step 1: pop up position line on concrete wall, position concrete wall will be pasted and after gate stack component cleans out,
Daub is applied on concrete wall and small-sized pier adhesive surface respectively, gate stack component is bonded together with concrete wall；
Step 2: the preformed hole for passing through gate stack component punches on concrete wall and installs tube expansion, by expansion bolt by door
Pile component links together with concrete wall；
Step 3: filling up mortar closure in the taper hole of gate stack component.
8. a kind of installation method of small-sized gate stack according to claim 7, it is characterised in that: described in the step 1
Glue is cloud stone glue, and the proportion of cloud stone glue need to be matched according to the specification of glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810790116.8A CN109016089B (en) | 2018-07-18 | 2018-07-18 | Mold, manufacturing process and installation method of small door jamb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810790116.8A CN109016089B (en) | 2018-07-18 | 2018-07-18 | Mold, manufacturing process and installation method of small door jamb |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109016089A true CN109016089A (en) | 2018-12-18 |
| CN109016089B CN109016089B (en) | 2020-01-07 |
Family
ID=64643938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810790116.8A Active CN109016089B (en) | 2018-07-18 | 2018-07-18 | Mold, manufacturing process and installation method of small door jamb |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109016089B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109881887A (en) * | 2019-02-28 | 2019-06-14 | 中天建设集团有限公司 | A kind of small gate stack regularization formwork and its construction method |
| CN109881891A (en) * | 2019-02-28 | 2019-06-14 | 中天建设集团有限公司 | A kind of construction method of prefabricated gate stack component |
| CN109986686A (en) * | 2019-04-30 | 2019-07-09 | 重庆川船大业钢结构有限公司 | Three-chip type stairway die |
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|---|---|---|---|---|
| GB1013765A (en) * | 1962-04-07 | 1965-12-22 | Wehinger Robert | Partitioned mould |
| WO1998026909A1 (en) * | 1996-12-18 | 1998-06-25 | Columbia Machine, Inc. | Method and apparatus for accommodating tolerances in a mold for concrete products |
| JP2000006134A (en) * | 1998-06-26 | 2000-01-11 | Onoda Autoclaved Light Weight Concrete Co Ltd | Manufacture of continuous plate embedding alc panel for anchor, and alc panel manufactured thereby |
| CN201620605U (en) * | 2010-02-09 | 2010-11-03 | 中天建设集团有限公司天津分公司 | Clamp for reinforcing beam formwork |
| CN202689242U (en) * | 2012-08-14 | 2013-01-23 | 中建七局第三建筑有限公司 | Door buttress wall brickwork |
| CN203347225U (en) * | 2013-06-05 | 2013-12-18 | 中国建筑第八工程局有限公司 | Construction structure of aluminum alloy formwork door buttress |
| CN204278195U (en) * | 2014-11-30 | 2015-04-22 | 江苏金贸科技发展有限公司 | A kind of cement tension test mould being convenient to the demoulding |
| CN106592966A (en) * | 2016-12-28 | 2017-04-26 | 河北建筑工程学院 | Support-beam-plate-free post-cast strip formwork system and construction method thereof |
| CN206870073U (en) * | 2017-03-29 | 2018-01-12 | 上海二十冶建设有限公司 | A kind of adjustable mold device for producing different size concrete building block brick |
| CN207295406U (en) * | 2017-08-21 | 2018-05-01 | 五冶集团上海有限公司 | Diaphragm plate Cast-in-Situ Segment template system for Precast T-Beam connection |
-
2018
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1013765A (en) * | 1962-04-07 | 1965-12-22 | Wehinger Robert | Partitioned mould |
| WO1998026909A1 (en) * | 1996-12-18 | 1998-06-25 | Columbia Machine, Inc. | Method and apparatus for accommodating tolerances in a mold for concrete products |
| JP2000006134A (en) * | 1998-06-26 | 2000-01-11 | Onoda Autoclaved Light Weight Concrete Co Ltd | Manufacture of continuous plate embedding alc panel for anchor, and alc panel manufactured thereby |
| CN201620605U (en) * | 2010-02-09 | 2010-11-03 | 中天建设集团有限公司天津分公司 | Clamp for reinforcing beam formwork |
| CN202689242U (en) * | 2012-08-14 | 2013-01-23 | 中建七局第三建筑有限公司 | Door buttress wall brickwork |
| CN203347225U (en) * | 2013-06-05 | 2013-12-18 | 中国建筑第八工程局有限公司 | Construction structure of aluminum alloy formwork door buttress |
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| CN106592966A (en) * | 2016-12-28 | 2017-04-26 | 河北建筑工程学院 | Support-beam-plate-free post-cast strip formwork system and construction method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109881887A (en) * | 2019-02-28 | 2019-06-14 | 中天建设集团有限公司 | A kind of small gate stack regularization formwork and its construction method |
| CN109881891A (en) * | 2019-02-28 | 2019-06-14 | 中天建设集团有限公司 | A kind of construction method of prefabricated gate stack component |
| CN109986686A (en) * | 2019-04-30 | 2019-07-09 | 重庆川船大业钢结构有限公司 | Three-chip type stairway die |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109016089B (en) | 2020-01-07 |
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