CN109014961A - Compound insulation system steel bar truss welding forming production line and the method for producing the truss - Google Patents
Compound insulation system steel bar truss welding forming production line and the method for producing the truss Download PDFInfo
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- CN109014961A CN109014961A CN201811163786.3A CN201811163786A CN109014961A CN 109014961 A CN109014961 A CN 109014961A CN 201811163786 A CN201811163786 A CN 201811163786A CN 109014961 A CN109014961 A CN 109014961A
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Abstract
The invention belongs to wire mesh processing unit (plant) technical field, a kind of disclose compound insulation system steel bar truss welding forming production line and produce the truss method.It is mainly characterized in that including bar straightening mechanism, welding mechanism, seine mechanism, Cai Wang mechanism, send mesh sheet mechanism, bending mechanism and discharging mechanism；Welding mechanism includes at least a pair of of horizontal hair positioning mechanism, horizontal hair positioning mechanism includes firm banking and fixed bracket, spring steel plate is provided with above fixed bracket, spring steel plate front end is provided with scale head, lateral wire hole is provided on scale head, the front end of wire hole is provided with filament mouth, the rear end of wire hole is provided with magnetic patch, bending mechanism includes upper bending tool and lower bending tool corresponding with bending tool on this, the jackscrew card slot that section is semicircle is provided with above lower bending tool, mesh sheet carriage is between the upper bending tool and lower bending tool；When drawing before mesh sheet, transverse bar is pulled out from filament mouth, is lifted in mesh sheet, is avoided lower wear to electrodes, the mesh sheet after bending is caught on by discharging hook, facilitates discharging.
Description
Technical field
The invention belongs to wire mesh processing unit (plant) technical fields more particularly to a kind of compound insulation system steel bar girder to weld
Connect the method that forming production line produces the truss.
Background technique
In silk screens application fields such as buildings, especially in compound insulation system, English truss mesh sheet is used in many places.Mesh
Preceding main production process first welds big mesh sheet, is then cut again by plate shearing machine, bending, and the mesh sheet after cutting moves to bending machinery
On, in bending process, have the following deficiencies: first, large labor intensity, production efficiency are low when mesh sheet is mobile；Second, due to net
The English truss of piece poor location, production is of poor quality, be easy to cause thickness of wall body uneven in use process.
Summary of the invention
The invention solves first technical problem be just to provide that a kind of high production efficiency, labor intensity is small, product matter
Measured compound insulation system steel bar truss welding forming production line.
To solve the above problems, the technical solution that compound insulation system steel bar truss welding forming production line of the present invention uses
Are as follows: including payingoff mechanism, Huan Liao mechanism, bar straightening mechanism, welding mechanism, seine mechanism, Cai Wang mechanism, send mesh sheet mechanism, bending
Mechanism and discharging mechanism；The payingoff mechanism includes horizontal hair payingoff mechanism and vertical silk payingoff mechanism, and the Huan Liao mechanism includes vertical
Si Huanliao mechanism and horizontal hair Huan Liao mechanism, the bar straightening mechanism include vertical silk bar straightening mechanism and horizontal hair bar straightening mechanism；The welding
Mechanism includes welding stand, horizontal hair feeding mechanism, horizontal hair cutting mechanism, the upper beam that can move up and down and the welding stand
Fixed underbeam and control mechanism, is fixed with top electrode on the upper beam, and lower electrode is fixed on the underbeam, further includes
At least a pair of of horizontal hair positioning mechanism, the horizontal hair positioning mechanism includes firm banking and fixed bracket, on the fixed bracket
Side is provided with spring steel plate, and the spring steel plate front end is provided with scale head, lateral wear is provided on the scale head
Wire hole is provided with filament mouth in the front end of the wire hole, and the rear end of the wire hole is provided with magnetic patch, the horizontal hair positioning
The firm banking of mechanism is fixed on the underbeam, and the wire hole is described to wear silk between the top electrode and lower electrode
The lower end in hole is higher by lower electrode；Described to send mesh sheet mechanism include mesh sheet conveying frame, is provided in the mesh sheet conveying frame
Mesh sheet supporting plate is provided with mesh sheet carriage above mesh sheet supporting plate, mesh sheet card holder is provided on the mesh sheet carriage, in institute
It states and is provided with upper clamp slice in mesh sheet card holder, lower card is provided with below the upper clamp slice, the lower card passes through lower card liter
Descending mechanism is connect with the mesh sheet card holder；The bending mechanism includes bending rack, is arranged above the bending rack
Have press cylinder, upper bending tool be set below the mandril of the press cylinder, with the upper bending tool below the folding
Lower bending tool corresponding with bending tool on this is provided on bender frame, it is semicircle that section is provided with above the lower bending tool
Jackscrew card slot, the mesh sheet carriage is between the upper bending tool and lower bending tool；The discharging mechanism is located at the folding
Bender structure side, the discharging mechanism include discharging frame body, rotating bar are provided in front of the discharging frame body, in the rotation
Be provided with the discharging hook fixed with the rotating bar on bar, the rear end of the discharging frame body be provided with splicing frame, it is described go out
The end of material hook is provided with holding groove；Multiple vertical slots are provided on the lower bending tool, the front end of the discharging hook is located at
In the vertical slot.
Its additional technical feature are as follows:
The wire hole is the circular platform type that one end diameter is big, other end diameter is small；
The holding groove is " V " font wide at the top and narrow at the bottom, when the discharging hook is located at front, the overhead height of the discharging hook
The slightly below described lower bending tool overhead height；
Upper limit inductor, deceleration inductor and lower limit inductor are provided in the bending rack；
The upper bending tool is up-narrow and down-wide inverted " V " font, and the upper bending tool inside top is provided with top spring；
The splicing frame includes rotating link chain and the splicing plate that is fixed on the rotating link chain, the splicing plate be it is multiple,
When one of them described splicing plate is located at the inclined filling position in front, one of them discharge position being located behind；
It is described send mesh sheet mechanism, bending mechanism and discharging mechanism be transversely arranged two groups.
The invention solves second technical problem be just to provide it is a kind of use above-mentioned compound insulation system steel bar girder
The method that welding fabrication production line produces the truss.
To solve the above problems, the present invention should using the production of above-mentioned compound insulation system steel bar truss welding forming production line
The technical solution that the method for truss uses are as follows:
This method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism is inserted into welding mechanism after Zong Sihuanliao mechanism and vertical silk bar straightening mechanism straightening, it will
Horizontal hair on horizontal hair payingoff mechanism is inserted into welding mechanism after horizontal hair Huan Liao mechanism and horizontal hair bar straightening mechanism straightening；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole, when horizontal hair front end reaches gear filament plate, stopping wire feed simultaneously will be horizontal by horizontal hair cutting mechanism
Silk cutting, horizontal hair are attracted on rear side of wire hole under the magneticaction of magnetic patch；
Third step, top electrode push
Upper beam moves down, and top electrode is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode pushes horizontal hair, and scale head is pushed in horizontal hair folding process, and steel spring plate bending, horizontal hair is moved down to be contacted with vertical silk,
Complete welding；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
After the completion of welding, to be lifted in top electrode, the steel spring plate of scale head rear end drives on scale head in own resilient and lifts,
It is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode；
6th step, seine
Mesh sheet is drawn before seine mechanism；
7th step, splicing
The mesh sheet of welding advances to above mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism cuts off mesh sheet；
8th step, material folding
With the consistent lower card horizontal hunting 180 degree of mesh sheet direction of travel, lower card is made to be in vertical with mesh sheet direction of travel
Then direction plays card to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool and lower bending tool, mesh sheet center is made
Vertical silk be located in jackscrew card slot；
Tenth step, upper bending tool push for the first time
It presses cylinder to push, until upper bending tool lower edge touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism controls lower card and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
Cylinder retraction is pressed, bending tool moves up in drive, and mesh sheet is deviate from from upper bending tool, the vertical silk at the top of the mesh sheet after bending
It hangs on discharging hook；
14th step, discharging
Mesh sheet after bending is moved on splicing frame by rotating bar rotation, discharging hook；
15th step, mesh sheet carriage reset
Mesh sheet carriage is moved back to mesh sheet conveying frame；
16th step is repeated from the first step to the 15th step, until production finishes.
Its additional technical feature are as follows:
As the improvement of the above method, this method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism is inserted into welding mechanism after Zong Sihuanliao mechanism and vertical silk bar straightening mechanism straightening, it will
Horizontal hair on horizontal hair payingoff mechanism is inserted into welding mechanism after horizontal hair Huan Liao mechanism and horizontal hair bar straightening mechanism straightening；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole, when horizontal hair front end reaches gear filament plate, stopping wire feed simultaneously will be horizontal by horizontal hair cutting mechanism
Silk cutting, horizontal hair are attracted on rear side of wire hole under the magneticaction of magnetic patch；
Third step, top electrode push
Upper beam moves down, and top electrode is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode pushes horizontal hair, and scale head is pushed in horizontal hair folding process, and steel spring plate bending, horizontal hair is moved down to be contacted with vertical silk,
Complete welding；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
After the completion of welding, to be lifted in top electrode, the steel spring plate of scale head rear end drives on scale head in own resilient and lifts,
It is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode；
6th step, seine
Mesh sheet is drawn before seine mechanism；
7th step, splicing
The mesh sheet of welding advances to above mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism cuts off mesh sheet；
8th step, material folding
With the consistent lower card horizontal hunting 180 degree of mesh sheet direction of travel, lower card is made to be in vertical with mesh sheet direction of travel
Then direction plays card to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool and lower bending tool, mesh sheet center is made
Vertical silk be located in jackscrew card slot；
Tenth step, upper bending tool push for the first time
It presses cylinder to push, until upper bending tool lower edge touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism controls lower card and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
Cylinder retraction is pressed, bending tool moves up in drive, pushes up and pushes up under spring, mesh sheet is deviate from from upper bending tool, the mesh sheet after bending
The vertical silk at top is hung on discharging hook；
14th step, discharging
Mesh sheet after bending is moved on splicing frame by rotating bar rotation, discharging hook；
15th step, mesh sheet carriage reset
Mesh sheet carriage is moved back to mesh sheet conveying frame；
16th step is repeated from the first step to the 15th step, until production finishes.
Compound insulation system steel bar truss welding forming production line provided by the present invention and produce the method for the truss with
The prior art is compared, and is had the advantage that first, due to including payingoff mechanism, Huan Liao mechanism, bar straightening mechanism, welding mechanism, drawing
Net mechanism, send mesh sheet mechanism, bending mechanism and discharging mechanism at Cai Wang mechanism；The payingoff mechanism include horizontal hair payingoff mechanism and
Vertical silk payingoff mechanism, the Huan Liao mechanism include Zong Sihuanliao mechanism and horizontal hair Huan Liao mechanism, and the bar straightening mechanism includes vertical silk
Bar straightening mechanism and horizontal hair bar straightening mechanism；The welding mechanism include welding stand, horizontal hair feeding mechanism, horizontal hair cutting mechanism, can
With upper beam, the underbeam and control mechanism fixed with the welding stand moved up and down, it is fixed with top electrode on the upper beam,
It is fixed with lower electrode on the underbeam, further includes at least a pair of of horizontal hair positioning mechanism, the horizontal hair positioning mechanism includes fixing
Pedestal and fixed bracket, are provided with spring steel plate above the fixed bracket, the spring steel plate front end are provided with scale
Head is provided with lateral wire hole on the scale head, and the front end of the wire hole is provided with filament mouth, wears silk described
The rear end in hole is provided with magnetic patch, and the firm banking of the horizontal hair positioning mechanism is fixed on the underbeam, and the wire hole is located at
Between the top electrode and lower electrode, the lower end of the wire hole is higher by lower electrode；It is described send mesh sheet mechanism include mesh sheet conveying
Rack is provided with mesh sheet supporting plate in the mesh sheet conveying frame, mesh sheet carriage is provided with above mesh sheet supporting plate, described
It is provided with mesh sheet card holder on mesh sheet carriage, is provided with upper clamp slice in the mesh sheet card holder, is arranged below the upper clamp slice
There is lower card, the lower card is connect by lower card elevating mechanism with the mesh sheet card holder；The bending mechanism includes bending
Rack is being provided with press cylinder above the bending rack, and upper bending is arranged below the mandril of the press cylinder
Knife, and the upper bending tool below the bending rack on be provided with lower bending tool corresponding with bending tool on this, in institute
The jackscrew card slot for being provided with that section is semicircle above lower bending tool is stated, the mesh sheet carriage is located at the upper bending tool and lower folding
Between tulwar；The discharging mechanism is located at the bending mechanism side, and the discharging mechanism includes discharging frame body, in the discharging
It is provided with rotating bar in front of frame body, the discharging hook fixed with the rotating bar is provided in the rotating bar, in the discharging
The rear end of frame body is provided with splicing frame, and the end of the discharging hook is provided with holding groove；It is provided on the lower bending tool
The front end of multiple vertical slots, the discharging hook is located in the vertical slot, after the transverse bar insertion in wire hole, top electrode
Pushing can be made transverse bar sink down into lower electrode and complete welding, after the completion of welding, be powered on by the upper along transverse bar is pushed of wire hole
Lifting for pole springs back spring steel plate under natural resiliency, lifts on scale head, drives transverse bar and welds together with the transverse bar
It is lifted on vertical silk, vertical silk is made to be detached from lower electrode, when drawing before mesh sheet, vertical silk is not contacted with lower electrode, reduce the abrasion of lower electrode,
When drawing before mesh sheet, transverse bar is pulled out from filament mouth, is positioned and is detected while carrying out；Vertical silk among mesh sheet is stuck on lower bending tool
In jackscrew card slot, position it is more accurate, it is thus also avoided that damage of the bending tool to mesh sheet, when convey mesh sheet, lower card direction and
Mesh sheet direction of travel is vertical, and mesh sheet flatness is good, and mesh sheet two sides are not easy sagging, and mesh sheet is not easy to deform, and reaches and rolls in mesh sheet
When curved mechanism position, when mesh sheet is pressed on lower bending tool by upper bending tool two sides, while being moved away from upper clamp slice under lower card, under
Card rotation, keeps lower card direction consistent with mesh sheet direction of advance, and upper bending tool will not influence the row of bending tool when pushing
Journey is provided with multiple vertical slots on the lower bending tool, and the front end of the discharging hook is located in the vertical slot, in upper folding
After tulwar lifts, mesh sheet is caught on by discharging hook, facilitates discharging；Second, since the wire hole is that one end diameter is big, the other end
The small circular platform type of diameter, one end diameter is big, is inserted into convenient for transverse bar, and not only makes transverse bar positioning more quasi- under other end diameter
Really, and in the case where same spring steel plate the stroke that transverse bar moves up and down is extended, vertical silk and lower electricity are further avoided
The abrasion of pole；Third, due to the holding groove be " V " font wide at the top and narrow at the bottom, when the discharging hook is located at front, it is described out
The overhead height of material hook is slightly below the lower bending tool overhead height, discharge hook swinging discharging when, the vertical silk among mesh sheet holds very much
It is easily caught on by discharging hook, plays guiding role, not will cause the bending for indulging silk among mesh sheet also when upper bending tool pushes；Its
Four, due to being provided with upper limit inductor, deceleration inductor and lower limit inductor in the bending rack, just arrived in mesh sheet
When up to bending shelf position, upper bending tool is located at upper limit sensor location, and upper bending tool pushes rapidly at this time, improves effect
Rate shortens bending tool traveling time, and when upper bending tool reaches deceleration sensor location, upper bending tool is slowly pushed, folding
Curved effect is good, and when reaching lower limit sensor location, upper bending tool stops pushing；Fifth, since the upper bending tool is upper
Narrow lower wide inverted " V " font is provided with top spring in the upper bending tool inside top, after upper bending tool is by mesh sheet bending, by
There is certain elasticity in mesh sheet wire, during lifting on upper bending tool, mesh sheet is easy to be stuck in upper bending tool under natural resiliency
Inside, mesh sheet can be ejected upper bending tool by pushing up spring at this time, and when upper bending tool pushes, top spring can be compressed, using more
It is convenient；Sixth, since the splicing frame includes rotating link chain and the splicing plate that is fixed on the rotating link chain, the splicing plate
To be multiple, when a splicing plate is located at the inclined filling position in front wherein, one of them discharge level being located behind
It sets, discharging is more convenient；Seventh, due to it is described send mesh sheet mechanism, bending mechanism and discharging mechanism be transversely arranged two groups, can
It is occupied with greatly improving production efficiency and reducing place.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of compound insulation system steel bar truss welding forming production line of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural schematic diagram of the welding machine with transverse bar positioning mechanism；
Fig. 4 is enlarged drawing at A in Fig. 3；
Fig. 5 is the front view of Fig. 3；
Fig. 6 is the structural schematic diagram of transverse bar positioning mechanism；
Fig. 7 is the structural schematic diagram of another angle of transverse bar positioning mechanism；
Fig. 8 is the lateral plan of Fig. 7；
Fig. 9 is the structural schematic diagram that English truss conveys bending and molding device；
Figure 10 is enlarged drawing at B in Fig. 9；
Figure 11 is front view in Fig. 9；
Figure 12 is enlarged drawing at C in Figure 11；
Figure 13 is enlarged drawing at D in Figure 11.
Specific embodiment
With reference to the accompanying drawings and detailed description to compound insulation system steel bar truss welding forming production line of the present invention
Structure and be described in further details using principle and the method for producing the truss.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12 and Figure 13, the present invention
The structural schematic diagram of compound insulation system steel bar truss welding forming production line, compound insulation system steel bar truss welding of the present invention
Forming production line includes payingoff mechanism 1, Huan Liao mechanism 2, bar straightening mechanism 3, welding mechanism 4, seine mechanism 5, Cai Wang mechanism 6, send
Mesh sheet mechanism 7, bending mechanism 8 and discharging mechanism 9；Payingoff mechanism 1 includes horizontal hair payingoff mechanism 10 and vertical silk payingoff mechanism 11, is delayed
Expect that mechanism 2 includes Zong Sihuanliao mechanism 12 and horizontal hair Huan Liao mechanism 13, bar straightening mechanism 3 includes vertical silk bar straightening mechanism 14 and horizontal hair tune
Straight mechanism 15.Welding mechanism 4 includes welding stand 16, horizontal hair feeding mechanism 17, horizontal hair cutting mechanism 18, can move up and down
Upper beam 19, the underbeam 20 and control mechanism 21 fixed with welding stand 16, are fixed with top electrode 22, in underbeam 20 on upper beam 19
On be fixed with lower electrode 23, further include at least a pair of of horizontal hair positioning mechanism 24.As shown in Fig. 6, Fig. 7 and Fig. 8, horizontal hair positioning mechanism
24 include firm banking 25 and fixed bracket 26, spring steel plate 27 is provided with above fixed bracket 26, before spring steel plate 27
End is provided with scale head 28, and lateral wire hole 29 is provided on scale head 28, the front end of wire hole 29 is provided with wire vent
Mouth 30, is provided with magnetic patch 31 in the rear end of wire hole 29, the firm banking 25 of horizontal hair positioning mechanism 24 is fixed on underbeam 20, wears
Wire hole 29 is located between top electrode 22 and lower electrode 23, and the lower end of wire hole 29 is higher by lower electrode 23.As shown in figures 9 and 11,
Sending mesh sheet mechanism 7 includes mesh sheet conveying frame 32, mesh sheet supporting plate 33 is provided in mesh sheet conveying frame 32, in mesh sheet supporting plate 33
Top is provided with mesh sheet carriage 34, and mesh sheet card holder 35 is provided on mesh sheet carriage 34, is provided in mesh sheet card holder 35
Upper clamp slice 36, is provided with lower card 37 below upper clamp slice 36, and lower card 37 passes through lower card elevating mechanism 38 and mesh sheet card holder
35 connections.Bending mechanism 8 includes bending rack 40, press cylinder 41 is being provided with above bending rack 40, in press gas
Upper bending tool 43 is set below the mandril 42 of cylinder 41, with upper bending tool 43 below bending rack 40 on be provided with and rolled over on this
The corresponding lower bending tool 44 of tulwar 43 is provided with the jackscrew card slot 45 that section is semicircle above lower bending tool 44.Mesh sheet conveying
Frame 34 is between upper bending tool 43 and lower bending tool 44.Discharging mechanism 9 is located at 8 side of bending mechanism, and discharging mechanism 9 includes
Expect frame body 46, be provided with rotating bar 47 in front of discharging frame body 46, is provided in rotating bar 47 and goes out with what rotating bar 47 was fixed
Expect hook 48, the rear end of discharging frame body 46 is provided with splicing frame 49, the end of discharging hook 48 is provided with holding groove 50；In lower folding
Multiple vertical slots 51 are provided on tulwar 44, the front end of discharging hook 48 is located in vertical slot 51.
After the transverse bar insertion in wire hole 29, pushing for top electrode 22 can be by the upper horizontal along pushing of wire hole 29
Muscle makes transverse bar sink down into lower electrode 23 and completes welding, and after the completion of welding, lifting for top electrode 22 makes spring steel plate 27 at itself
Elasticity is lower to be sprung back, and is lifted on scale head 28, is driven and is lifted on transverse bar and the vertical silk welded together with the transverse bar, is detached from vertical silk lower electric
Pole 23, when drawing before mesh sheet, vertical silk is not contacted with lower electrode 23, reduces the abrasion of lower electrode 23, when being drawn before mesh sheet, transverse bar from
Filament mouth 30 pulls out.Vertical silk among mesh sheet is stuck in the jackscrew card slot 45 on lower bending tool 44, and it is more accurate to position, and is also avoided
Damage of the bending tool to mesh sheet, when conveying mesh sheet, lower 37 direction of card is vertical with mesh sheet direction of travel, mesh sheet flatness
Well, mesh sheet two sides are not easy sagging, and mesh sheet is not easy to deform, when mesh sheet reaches 8 position of bending mechanism, upper 43 two sides of bending tool
When mesh sheet is pressed on lower bending tool 44, while 36, card are moved away under lower card 37, lower card 36 rotates, and makes lower card
36 directions are consistent with mesh sheet direction of advance, and upper bending tool 43 will not influence the stroke of bending tool 43, in lower bending when pushing
Multiple vertical slots 51 are provided on knife 44, the front end of discharging hook 48 is located in vertical slot 51, after upper bending tool 43 lifts, mesh sheet
It is caught on by discharging hook 48, facilitates discharging.
Wire hole 29 is the circular platform type that one end diameter is big, other end diameter is small, and one end diameter is big, is inserted into convenient for transverse bar, and
Not only make transverse bar positioning more accurate under other end diameter, and extends transverse bar or more in the case where same spring steel plate
Mobile stroke further avoids the abrasion of vertical silk Yu lower electrode.
As shown in figure 12, holding groove 50 is " V " font wide at the top and narrow at the bottom, and when the hook 48 that discharges is located at front, discharge hook 48
Slightly below lower 44 overhead height of bending tool of overhead height, discharge 48 swinging discharging of hook when, the vertical silk among mesh sheet be easy to by
Discharging hook 48 is caught on, and plays guiding role, not will cause the bending that silk is indulged among mesh sheet also when upper bending tool 43 pushes.
As shown in figure 11, upper limit inductor 52, deceleration inductor 53 and lower limit sense are provided in bending rack 40
Device 54 is answered, when mesh sheet just arrives to bending shelf position, upper bending tool 43 is located at 52 position of upper limit inductor, at this time upper bending
Knife 43 pushes rapidly, improves efficiency, shortens 43 traveling time of bending tool, reaches deceleration inductor 53 in upper bending tool 43
When position, upper bending tool 43 is slowly pushed, and bending effect is good, and when reaching 54 position of lower limit inductor, upper bending tool 43 stops
Only push.
As shown in figure 13, upper bending tool 43 is up-narrow and down-wide inverted " V " font, is provided in upper 43 inside top of bending tool
Top spring 55, since mesh sheet wire has certain elasticity, lifts process on upper bending tool 43 after upper bending tool 43 is by mesh sheet bending
In, mesh sheet is easy to be stuck in upper 43 inside of bending tool under natural resiliency, and mesh sheet can be ejected upper bending tool 43 by pushing up spring 55 at this time,
When upper bending tool 43 pushes, top spring can be compressed, more convenient to use.
As shown in figure 11, splicing frame 49 includes rotating link chain 56 and the splicing plate 57 being fixed on rotating link chain 56, splicing
Plate 57 be it is multiple, when a splicing plate 57 is located at the inclined filling position in front wherein, one of them discharging being located behind
Position, before splicing plate 57 receive the English truss after welding bending, operator will be located at the splicing plate of discharge position
English truss on 57 is unloaded down, and discharging is more convenient.
Bending mechanism 8 and discharging mechanism 9 are transversely arranged two groups, can greatly improve production efficiency and reduction place accounts for
With.
It the use of the method that above-mentioned compound insulation system steel bar truss welding forming production line produces the truss include following step
It is rapid:
This method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism 11 is inserted into bonding machine after Zong Sihuanliao mechanism 12 and vertical 14 straightening of silk bar straightening mechanism
In structure 4, the horizontal hair on horizontal hair payingoff mechanism 10 is inserted into welding after 15 straightening of horizontal hair Huan Liao mechanism 13 and horizontal hair bar straightening mechanism
In mechanism；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole 29, when horizontal hair front end reaches gear filament plate, stops wire feed and passes through horizontal hair cutting mechanism 18
Horizontal hair is cut off, horizontal hair is attracted on 29 rear side of wire hole under the magneticaction of magnetic patch 31；
Third step, top electrode push
Upper beam 19 moves down, and top electrode 22 is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode 22 pushes horizontal hair, and scale head 28 is pushed in horizontal hair folding process, and steel spring plate 27 is bent, and horizontal hair moves down and vertical silk
Welding is completed in contact；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
It after the completion of welding, is lifted in top electrode 22, the steel spring plate 27 of 28 rear end of scale head drives scale in own resilient
It lifts on first 28, is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode 23；
6th step, seine
Mesh sheet is drawn before seine mechanism 5；
7th step, splicing
The mesh sheet of welding advances to 33 top of mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism 6 cuts off mesh sheet；
8th step, material folding
With the consistent lower 37 horizontal hunting 180 degree of card of mesh sheet direction of travel, it is in lower card 37 and hangs down with mesh sheet direction of travel
Then straight direction plays card 37 to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage 32 drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool 43 and lower bending tool 44, net is made
The vertical silk at piece center is located in jackscrew card slot 45；
Tenth step, upper bending tool push for the first time
It presses cylinder 41 to push, until upper 43 lower edge of bending tool touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism 38 controls lower card 37 and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool 43 pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
It presses cylinder 41 to bounce back, bending tool 43 moves up in drive, and mesh sheet is deviate from from upper bending tool 43, at the top of the mesh sheet after bending
Vertical silk hang over discharging hook 48 on；
14th step, discharging
Rotating bar 47 rotates, and the mesh sheet after bending is moved on splicing frame 49 by discharging hook 28；
15th step, mesh sheet carriage reset
Mesh sheet carriage 34 is moved back to mesh sheet conveying frame 32；
16th step is repeated from the first step to the 15th step, until production finishes.
As the improvement of the above method, this method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism 11 is inserted into bonding machine after Zong Sihuanliao mechanism 12 and vertical 14 straightening of silk bar straightening mechanism
In structure 4, the horizontal hair on horizontal hair payingoff mechanism 10 is inserted into welding after 15 straightening of horizontal hair Huan Liao mechanism 13 and horizontal hair bar straightening mechanism
In mechanism；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole 29, when horizontal hair front end reaches gear filament plate, stops wire feed and passes through horizontal hair cutting mechanism 18
Horizontal hair is cut off, horizontal hair is attracted on 29 rear side of wire hole under the magneticaction of magnetic patch 31；
Third step, top electrode push
Upper beam 19 moves down, and top electrode 22 is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode 22 pushes horizontal hair, and scale head 28 is pushed in horizontal hair folding process, and steel spring plate 27 is bent, and horizontal hair moves down and vertical silk
Welding is completed in contact；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
It after the completion of welding, is lifted in top electrode 22, the steel spring plate 27 of 28 rear end of scale head drives scale in own resilient
It lifts on first 28, is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode 23；
6th step, seine
Mesh sheet is drawn before seine mechanism 5；
7th step, splicing
The mesh sheet of welding advances to 33 top of mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism 6 cuts off mesh sheet；
8th step, material folding
With the consistent lower 37 horizontal hunting 180 degree of card of mesh sheet direction of travel, it is in lower card 37 and hangs down with mesh sheet direction of travel
Then straight direction plays card 37 to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage 32 drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool 43 and lower bending tool 44, net is made
The vertical silk at piece center is located in jackscrew card slot 45；
Tenth step, upper bending tool push for the first time
It presses cylinder 41 to push, until upper 43 lower edge of bending tool touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism 38 controls lower card 37 and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool 43 pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
Cylinder retraction is pressed, bending tool moves up in drive, and mesh sheet is deviate from from upper bending tool, the vertical silk at the top of the mesh sheet after bending
It hangs on discharging hook；
13rd step, upper bending tool move up
It presses cylinder 41 to bounce back, bending tool 43 moves up in drive, and top spring 55 is lower to be pushed up, and mesh sheet is deviate from from upper bending tool 43, bending
Vertical silk at the top of mesh sheet afterwards is hung on discharging hook 48；
14th step, discharging
Rotating bar 47 rotates, and the mesh sheet after bending is moved on splicing frame 49 by discharging hook 28；
15th step, mesh sheet carriage reset
Mesh sheet carriage 34 is moved back to mesh sheet conveying frame 32；
16th step is repeated from the first step to the 15th step, until production finishes.
Protection scope of the present invention is not limited solely to above-described embodiment, as long as structure and compound insulation system steel of the present invention
The structure of muscle truss welding forming production line is same or similar and method and the present invention produce the truss method it is same or similar,
Just fall in the scope of protection of the invention.
Claims (9)
1. compound insulation system steel bar truss welding forming production line, it is characterised in that: including payingoff mechanism, Huan Liao mechanism, adjust
Straight mechanism, seine mechanism, Cai Wang mechanism, send mesh sheet mechanism, bending mechanism and discharging mechanism at welding mechanism；
The payingoff mechanism includes horizontal hair payingoff mechanism and vertical silk payingoff mechanism, the Huan Liao mechanism include Zong Sihuanliao mechanism and
Horizontal hair Huan Liao mechanism, the bar straightening mechanism include vertical silk bar straightening mechanism and horizontal hair bar straightening mechanism；
The welding mechanism include welding stand, horizontal hair feeding mechanism, horizontal hair cutting mechanism, the upper beam that can move up and down, with
The welding stand fixed underbeam and control mechanism, are fixed with top electrode on the upper beam, are fixed on the underbeam
Lower electrode further includes at least a pair of of horizontal hair positioning mechanism, and the horizontal hair positioning mechanism includes firm banking and fixed bracket, in institute
It states and is provided with spring steel plate above fixed bracket, the spring steel plate front end is provided with scale head, is set on the scale head
It is equipped with lateral wire hole, the front end of the wire hole is provided with filament mouth, the rear end of the wire hole is provided with magnetic patch,
The firm banking of the horizontal hair positioning mechanism is fixed on the underbeam, the wire hole be located at the top electrode and lower electrode it
Between, the lower end of the wire hole is higher by lower electrode；
Described to send mesh sheet mechanism include mesh sheet conveying frame, mesh sheet supporting plate is provided in the mesh sheet conveying frame, in mesh sheet
It is provided with mesh sheet carriage above supporting plate, mesh sheet card holder is provided on the mesh sheet carriage, is set in the mesh sheet card holder
It is equipped with upper clamp slice, lower card is provided with below the upper clamp slice, the lower card passes through lower card elevating mechanism and the net
The connection of piece card holder；
The bending mechanism includes bending rack, press cylinder is being provided with above the bending rack, in the press
Upper bending tool is set below the mandril of cylinder, with the upper bending tool below the bending rack on be provided with and rolled over on this
The corresponding lower bending tool of tulwar is provided with the jackscrew card slot that section is semicircle, the mesh sheet conveying above the lower bending tool
Frame is between the upper bending tool and lower bending tool；
The discharging mechanism is located at the bending mechanism side, and the discharging mechanism includes discharging frame body, in the discharging frame body
Front is provided with rotating bar, the discharging hook fixed with the rotating bar is provided in the rotating bar, in the discharging frame body
Rear end be provided with splicing frame, it is described discharging hook end be provided with holding groove；It is provided on the lower bending tool multiple
The front end of vertical slot, the discharging hook is located in the vertical slot.
2. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: described to wear
Wire hole is the circular platform type that one end diameter is big, other end diameter is small.
3. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: described to hold
Access slot is " V " font wide at the top and narrow at the bottom, and when the discharging hook is located at front, the overhead height of the discharging hook is slightly below described
Lower bending tool overhead height.
4. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: described
Upper limit inductor, deceleration inductor and lower limit inductor are provided in bending rack.
5. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: on described
Bending tool is up-narrow and down-wide inverted " V " font, and the upper bending tool inside top is provided with top spring.
6. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: described to connect
Material frame includes rotating link chain and the splicing plate that is fixed on the rotating link chain, and the splicing plate is multiple a, institute wherein
When stating splicing plate and being located at the inclined filling position in front, one of them discharge position being located behind.
7. compound insulation system steel bar truss welding forming production line according to claim 1, it is characterised in that: described to send
Mesh sheet mechanism, bending mechanism and discharging mechanism are transversely arranged two groups.
8. being produced using compound insulation system steel bar truss welding forming production line described in claim 1,2,3,4,5,6 or 7
The method of the truss, it is characterised in that: this method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism is inserted into welding mechanism after Zong Sihuanliao mechanism and vertical silk bar straightening mechanism straightening, it will
Horizontal hair on horizontal hair payingoff mechanism is inserted into welding mechanism after horizontal hair Huan Liao mechanism and horizontal hair bar straightening mechanism straightening；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole, when horizontal hair front end reaches gear filament plate, stopping wire feed simultaneously will be horizontal by horizontal hair cutting mechanism
Silk cutting, horizontal hair are attracted on rear side of wire hole under the magneticaction of magnetic patch；
Third step, top electrode push
Upper beam moves down, and top electrode is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode pushes horizontal hair, and scale head is pushed in horizontal hair folding process, and steel spring plate bending, horizontal hair is moved down to be contacted with vertical silk,
Complete welding；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
After the completion of welding, to be lifted in top electrode, the steel spring plate of scale head rear end drives on scale head in own resilient and lifts,
It is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode；
6th step, seine
Mesh sheet is drawn before seine mechanism；
7th step, splicing
The mesh sheet of welding advances to above mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism cuts off mesh sheet；
8th step, material folding
With the consistent lower card horizontal hunting 180 degree of mesh sheet direction of travel, lower card is made to be in vertical with mesh sheet direction of travel
Then direction plays card to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool and lower bending tool, mesh sheet center is made
Vertical silk be located in jackscrew card slot；
Tenth step, upper bending tool push for the first time
It presses cylinder to push, until upper bending tool lower edge touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism controls lower card and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
Cylinder retraction is pressed, bending tool moves up in drive, and mesh sheet is deviate from from upper bending tool, the vertical silk at the top of the mesh sheet after bending
It hangs on discharging hook；
14th step, discharging
Mesh sheet after bending is moved on splicing frame by rotating bar rotation, discharging hook；
15th step, mesh sheet carriage reset
Mesh sheet carriage is moved back to mesh sheet conveying frame；
16th step is repeated from the first step to the 15th step, until production finishes.
9. the method for producing the truss using the compound insulation system steel bar truss welding forming production line described in claim 5,
It is characterized by: this method includes the following steps:
The first step indulges pan feeding and the straightening of silk and horizontal hair
Vertical silk on vertical silk payingoff mechanism is inserted into welding mechanism after Zong Sihuanliao mechanism and vertical silk bar straightening mechanism straightening, it will
Horizontal hair on horizontal hair payingoff mechanism is inserted into welding mechanism after horizontal hair Huan Liao mechanism and horizontal hair bar straightening mechanism straightening；
Second step is inserted into horizontal hair
Horizontal hair is inserted into from wire hole, when horizontal hair front end reaches gear filament plate, stopping wire feed simultaneously will be horizontal by horizontal hair cutting mechanism
Silk cutting, horizontal hair are attracted on rear side of wire hole under the magneticaction of magnetic patch；
Third step, top electrode push
Upper beam moves down, and top electrode is driven to push；
4th step, horizontal hair are moved down and are welded
Top electrode pushes horizontal hair, and scale head is pushed in horizontal hair folding process, and steel spring plate bending, horizontal hair is moved down to be contacted with vertical silk,
Complete welding；
5th step is lifted in the mesh sheet at top electrode and lower electrode while top electrode is lifted
After the completion of welding, to be lifted in top electrode, the steel spring plate of scale head rear end drives on scale head in own resilient and lifts,
It is lifted on horizontal hair and the vertical silk welded together with the horizontal hair, vertical silk is made to be detached from lower electrode；
6th step, seine
Mesh sheet is drawn before seine mechanism；
7th step, splicing
The mesh sheet of welding advances to above mesh sheet supporting plate, and when reaching setting length, Cai Wang mechanism cuts off mesh sheet；
8th step, material folding
With the consistent lower card horizontal hunting 180 degree of mesh sheet direction of travel, lower card is made to be in vertical with mesh sheet direction of travel
Then direction plays card to be lifted up, the mesh sheet of cutting is clamped；
9th step, haul
Mesh sheet carriage drives mesh sheet card holder to move ahead, and mesh sheet is delivered between upper bending tool and lower bending tool, mesh sheet center is made
Vertical silk be located in jackscrew card slot；
Tenth step, upper bending tool push for the first time
It presses cylinder to push, until upper bending tool lower edge touches mesh sheet；
11st step, lower card are moved down and are rotated
Lower card elevating mechanism controls lower card and moves down and rotated；
12nd step, upper bending tool continue to push
Upper bending tool pushes, and mesh sheet is converted into " V " font；
13rd step, upper bending tool move up
Cylinder retraction is pressed, bending tool moves up in drive, pushes up and pushes up under spring, mesh sheet is deviate from from upper bending tool, the mesh sheet after bending
The vertical silk at top is hung on discharging hook；
14th step, discharging
Mesh sheet after bending is moved on splicing frame by rotating bar rotation, discharging hook；
15th step, mesh sheet carriage reset
Mesh sheet carriage is moved back to mesh sheet conveying frame；
16th step is repeated from the first step to the 15th step, until production finishes.
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| CN201811163786.3A CN109014961B (en) | 2018-10-02 | 2018-10-02 | Welding and forming production line for steel bar truss of composite heat preservation system and method for producing truss |
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