CN202461961U - Device for forming steel wire mesh and net rack - Google Patents
Device for forming steel wire mesh and net rack Download PDFInfo
- Publication number
- CN202461961U CN202461961U CN2011205341339U CN201120534133U CN202461961U CN 202461961 U CN202461961 U CN 202461961U CN 2011205341339 U CN2011205341339 U CN 2011205341339U CN 201120534133 U CN201120534133 U CN 201120534133U CN 202461961 U CN202461961 U CN 202461961U
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- machine
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- 238000003466 welding Methods 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 47
- 239000004744 fabric Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
The utility model discloses a device for forming a steel wire mesh and a net rack, which is controlled by programmed logic controller (PLC). A flat mesh welding machine, an oblique cutting machine, a spot-welding machine and a mesh forming cutting machine are sequentially included from a steel wire input end to a net frame forming output end; the steel wire is divided into an upper layer of main steel wire, an upper layer of horizontal wire, a lower layer of main steel wire and a lower layer of horizontal wire; the flat mesh welding machine comprises a flat mesh upper welding machine and a flat mesh lower welding machine; the upper layer of main steel wire and the upper layer of horizontal wire are welded to be an upper layer of mesh by the flat mesh upper welding machine; the lower layer of main steel wire and the lower layer of horizontal wire are welded to be a lower layer of mesh by the flat mesh lower welding machine; the spot-welding machine comprises an upper spot-welding machine and a lower spot-welding machine; an oblique cutting wire input by the oblique cutting machine is welded with the lower layer of mesh by the lower spot-welding machine; the oblique cutting wire is welded with the upper layer of mesh by the upper spot-welding machine; and a net rack is formed by the oblique cutting wire, the upper layer of mesh and the lower layer of mesh and is cut by the mesh forming cutting machine. By utilizing the device, the formation of the steel wire mesh and the net rack is automatically completed through a PLC control program, so that the middle process of manual operation is saved, the production efficiency is improved and the labor consumption is reduced.
Description
Technical field
The utility model relates to building material machinery, specifically belongs to the shaped device of a kind of production application in the steel fabric sheet rack of autoclaved aerated concrete slab.
Background technology
In traditional net sheet rack moulding process, the steel wire distribution self contained facility through alignment, cut-out and welding successively constitutes monolithic net sheet, more up and down two monolithic net sheets to be welded to connect through connector be a rack (or cylinder mould).Need operating personnel to participate in the overall process in this distributed production process, thereby cause the production cycle of product long, inefficiency, and labor manpower.
The utility model content
The utility model technical problem to be solved provides a kind of steel fabric sheet rack shaped device, can realize automated production, increases work efficiency.
For solving the problems of the technologies described above; The steel fabric sheet rack shaped device that the utility model provides by PLC control, becomes type output terminal to comprise plain net welding machine, oblique cutting machine, mash welder successively and becomes the net cutting machine from steel wire input to rack; Said steel wire is divided into upper strata king wire, upper strata horizontal hair, lower floor's king wire and lower floor's horizontal hair; Said plain net welding machine comprises welding machine peace welding machine off the net on the plain net, and welding machine is welded as the upper wire sheet with upper strata king wire and upper strata horizontal hair on the plain net, and welding machine is welded as the lower net sheet with lower floor's king wire and lower floor's horizontal hair under the plain net; Said mash welder comprises mash welder and following mash welder; Said down mash welder is with the oblique inserted wire and the welding of lower net sheet of the input of oblique cutting machine, and last mash welder welds oblique inserted wire and upper wire sheet, and oblique inserted wire, upper wire sheet and lower net sheet are welded to form rack and by becoming to net cutting machine cutting.
Wherein, said device comprises that two oblique cutting machines, two following mash welders and two go up mash welder, and an oblique cutting machine is positioned at a following mash welder top, and another oblique cutting machine is positioned at another mash welder top down, and two oblique cutting machines are positioned at two the place aheads of going up mash welder.
Further, this device also comprises the wire cutting off machine that cuts off upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire.
Further, this device also comprises a plurality of wire spools that are wound with steel wire, and said steel wire comprises upper strata king wire, lower floor's king wire, upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire.
Further, this device also comprises straightener, and it is installed between wire spool and the plain net welding machine.
Include straightener in the said oblique cutting machine.
Further, this device also comprises the transmission device of being located at behind the plain net welding machine, and said transmission device drives the net sheet and rack moves to output.Said transmission device is that each layer hook comprises two rows by the bilayer hook of cylinder control.
Further, this device also comprises the carriage that is positioned at into behind the net cutting machine.
The utility model adopts integrated process units, and through the forming process of the full-automatic disposable completion reinforcing bar of PLC control program or steel fabric sheet and rack, manually-operated process in the middle of saving has improved production efficiency and reduced manpower and expended.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done further detailed explanation:
Accompanying drawing is the steel fabric sheet rack shaped device structural representation of the utility model.
Wherein description of reference numerals is following:
1 is wire spool; 2 is straightener; 31 is welding machine on the plain net; 32 is welding machine under the plain net; 4 is the oblique cutting machine; 51 is last mash welder; 52 are following mash welder; 6 for becoming to net cutting machine; 7 is carriage.
The specific embodiment
The steel fabric sheet rack shaped device of the utility model; Shown in accompanying drawing; This device is controlled by PLC; Become type output terminal to comprise plain net welding machine, oblique cutting machine 4, mash welder successively and become net cutting machine 6 from steel wire input to rack, said steel wire is divided into upper strata king wire, upper strata horizontal hair, lower floor's king wire and lower floor's horizontal hair, and said plain net welding machine comprises welding machine 31 peaceful welding machines 32 off the net on the plain net; Welding machine 31 is welded as the upper wire sheet with upper strata king wire and upper strata horizontal hair on the plain net; Welding machine 32 is welded as the lower net sheet with lower floor's king wire and lower floor's horizontal hair under the plain net, and said mash welder comprises mash welder 51 and following mash welder 52, and said mash welder 52 down is with the oblique inserted wire and the welding of lower net sheet of the input of oblique cutting machine; Last mash welder 51 is with oblique inserted wire and the welding of upper wire sheet, and oblique inserted wire, upper wire sheet and lower net sheet are welded to form rack and cut by becoming to net cutting machine 6.
Wherein, Said device comprises two oblique cutting machines, two following mash welders 52 and two last mash welders 51; An oblique cutting machine is positioned at a following mash welder top, and another oblique cutting machine is positioned at another mash welder top down, and two oblique cutting machines are positioned at two the place aheads of going up mash welder.
In addition, said device also comprises wire cutting off machine, a plurality of wire spool 1 and a plurality of straightener 2.Wire cutting off machine is used to cut off upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire.To straightener 2 input steel wires, said steel wire comprises upper strata king wire, lower floor's king wire, upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire to wire spool 1 respectively.Straightener 2 is installed between wire spool 1 and the plain net welding machine, and in the oblique cutting machine.
Upper wire sheet, lower net sheet and rack are moved to output by the drive of the transmission device after being located at the plain net welding machine in device.Said transmission device is that each layer hook comprises two rows by the bilayer hook of cylinder control.Hook (stretching) under cylinder drives is linked up with rectangular triangle along the direction back and forth movement of king wire, and when it advanced, the triangular base of hook traction cylinder mould moved ahead; When retreating, the triangle hypotenuse of hook is depressed by cylinder mould, and when retreating into the triangular hook top and crossing horizontal hair, hook is upspring automatically and stopped to retreat, and continues the process of moving ahead this moment again.
This device also comprises the carriage 7 that is positioned at into behind the net cutting machine 6.
After steel wire process straightener 1 alignment on the wire spool 1; Pass the wire bore portion and get into welding machine 31 on the plain net, wherein upper strata king wire and upper strata horizontal hair are welded as the upper wire sheet, and part gets into welding machine 32 under the plain net; Wherein lower floor's king wire and lower floor's horizontal hair are welded as the lower net sheet; Upper wire sheet and lower net sheet are under the drive of hook, and the rectilinear direction of importing along king wire travels forward, and the two is parallel but not overlapping.Oblique inserted wire at positive and negative both direction respectively through two oblique cutting machine 4 wire feeds, deliver to the precalculated position after, following mash welder 52 is welded on oblique inserted wire on the lower net sheet, wire cutting off machine cuts off the part of oblique inserted wire on the upper wire sheet then.The upper wire sheet moves ahead under the traction of hook with the lower net sheet that is welded with oblique inserted wire, welds together at last mash welder 51 place's oblique inserted wires and upper wire sheet.After the rack welding is accomplished, cut into specified size, deliver to into product carrier 7 by becoming net cutting machine 6 will net sheet.Said process can be accomplished the rack welding job of different specification size through spacing, horizontal hair spacing and the oblique inserted wire angle that lower net plate is set by main frame PLC control.
More than through specific embodiment the utility model has been carried out detailed explanation, this embodiment only is the preferred embodiment of the utility model, it is not that the utility model is limited.Under the situation that does not break away from the utility model principle, equivalent replacement and improvement that those skilled in the art makes shaped device etc. all should be regarded as in the technological category that the utility model is protected.
Claims (9)
1. steel fabric sheet rack shaped device; It is characterized in that: this device is controlled by PLC; Become type output terminal to comprise plain net welding machine, oblique cutting machine, mash welder successively and become the net cutting machine from steel wire input to rack, said steel wire is divided into upper strata king wire, upper strata horizontal hair, lower floor's king wire and lower floor's horizontal hair, and said plain net welding machine comprises welding machine peace welding machine off the net on the plain net; Welding machine is welded as the upper wire sheet with upper strata king wire and upper strata horizontal hair on the plain net; Welding machine is welded as the lower net sheet with lower floor's king wire and lower floor's horizontal hair under the plain net, and said mash welder comprises mash welder and following mash welder, and said mash welder down is with the oblique inserted wire and the welding of lower net sheet of the input of oblique cutting machine; Last mash welder is the welding of oblique inserted wire and upper wire sheet, and oblique inserted wire, upper wire sheet and lower net sheet are welded to form rack and by becoming the net cutting machine to cut.
2. steel fabric sheet rack shaped device according to claim 1; It is characterized in that: said device comprises two oblique cutting machines, two following mash welders and two last mash welders; An oblique cutting machine is positioned at a following mash welder top; Another oblique cutting machine is positioned at another mash welder top down, and two oblique cutting machines are positioned at two the place aheads of going up mash welder.
3. steel fabric sheet rack shaped device according to claim 1 is characterized in that: also comprise the wire cutting off machine that cuts off upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire.
4. steel fabric sheet rack shaped device according to claim 1 is characterized in that: also comprise a plurality of wire spools that are wound with steel wire, said steel wire comprises upper strata king wire, lower floor's king wire, upper strata horizontal hair, lower floor's horizontal hair and oblique inserted wire.
5. steel fabric sheet rack shaped device according to claim 1 is characterized in that: also comprise straightener, it is installed between wire spool and the plain net welding machine.
6. steel fabric sheet rack shaped device according to claim 1 and 2 is characterized in that: include straightener in the said oblique cutting machine.
7. steel fabric sheet rack shaped device according to claim 1 is characterized in that: also comprise the transmission device of being located at behind the plain net welding machine, said transmission device drives the net sheet and rack moves to output.
8. steel fabric sheet rack shaped device according to claim 7 is characterized in that: said transmission device is the bilayer hook by cylinder control, and each layer hook comprises two rows.
9. steel fabric sheet rack shaped device according to claim 1 is characterized in that: also comprise the carriage that is positioned at into behind the net cutting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205341339U CN202461961U (en) | 2011-12-19 | 2011-12-19 | Device for forming steel wire mesh and net rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205341339U CN202461961U (en) | 2011-12-19 | 2011-12-19 | Device for forming steel wire mesh and net rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202461961U true CN202461961U (en) | 2012-10-03 |
Family
ID=46910158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205341339U Expired - Lifetime CN202461961U (en) | 2011-12-19 | 2011-12-19 | Device for forming steel wire mesh and net rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202461961U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690552A (en) * | 2015-03-13 | 2015-06-10 | 吉林省众鑫汽车装备有限公司 | Metal wire mesh carrier winding and canning all-in-one machine |
| CN107160107A (en) * | 2017-06-16 | 2017-09-15 | 鹏越（天津）紧固件有限公司 | One kind manufacture wire netting equipment |
| CN107378502A (en) * | 2017-08-11 | 2017-11-24 | 江门市江海区中盈汇五金制品有限公司 | A kind of skeleton straightening with steel ring positioner is rushed curved welding integrated |
| CN108098353A (en) * | 2018-01-12 | 2018-06-01 | 中山市吉成五金制品有限公司 | Full-automatic steel-pipe electric welding machine |
| CN109014961A (en) * | 2018-10-02 | 2018-12-18 | 河北骄阳丝网设备有限责任公司 | Compound insulation system steel bar truss welding forming production line and the method for producing the truss |
| CN109909755A (en) * | 2018-12-27 | 2019-06-21 | 浙江亿洲机械科技有限公司 | A kind of cylinder mould production line |
| CN110216478A (en) * | 2019-06-17 | 2019-09-10 | 濮阳恒瑞建材科技有限公司 | Welding equipment is used in a kind of construction of network frame plate |
-
2011
- 2011-12-19 CN CN2011205341339U patent/CN202461961U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690552A (en) * | 2015-03-13 | 2015-06-10 | 吉林省众鑫汽车装备有限公司 | Metal wire mesh carrier winding and canning all-in-one machine |
| CN107160107A (en) * | 2017-06-16 | 2017-09-15 | 鹏越（天津）紧固件有限公司 | One kind manufacture wire netting equipment |
| CN107378502A (en) * | 2017-08-11 | 2017-11-24 | 江门市江海区中盈汇五金制品有限公司 | A kind of skeleton straightening with steel ring positioner is rushed curved welding integrated |
| CN108098353A (en) * | 2018-01-12 | 2018-06-01 | 中山市吉成五金制品有限公司 | Full-automatic steel-pipe electric welding machine |
| CN109014961A (en) * | 2018-10-02 | 2018-12-18 | 河北骄阳丝网设备有限责任公司 | Compound insulation system steel bar truss welding forming production line and the method for producing the truss |
| CN109909755A (en) * | 2018-12-27 | 2019-06-21 | 浙江亿洲机械科技有限公司 | A kind of cylinder mould production line |
| CN109909755B (en) * | 2018-12-27 | 2023-09-08 | 浙江亿洲机械科技有限公司 | Net cage production line |
| CN110216478A (en) * | 2019-06-17 | 2019-09-10 | 濮阳恒瑞建材科技有限公司 | Welding equipment is used in a kind of construction of network frame plate |
| CN110216478B (en) * | 2019-06-17 | 2021-04-20 | 中鼎(河南)建筑研究院有限公司 | Welding equipment is used in net rack board construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160311 Address after: 200124, Shanghai, Pudong New Area Sanlin village Linjiang village, No. 338 Patentee after: Fuchen Holding Group Co., Ltd. Address before: 200124, Shanghai, Pudong New Area Sanlin Town Linjiang village, House No. 338, 2 building, 5 floor Patentee before: Shanghai Fuchun Jianye Technology Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |
|
| CX01 | Expiry of patent term |