CN214755996U - Automatic forming device for hair clamping line of motor - Google Patents
Automatic forming device for hair clamping line of motor Download PDFInfo
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- CN214755996U CN214755996U CN202120807724.2U CN202120807724U CN214755996U CN 214755996 U CN214755996 U CN 214755996U CN 202120807724 U CN202120807724 U CN 202120807724U CN 214755996 U CN214755996 U CN 214755996U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000003973 paint Substances 0.000 claims abstract description 27
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 11
- 229910052802 copper Inorganic materials 0.000 claims description 45
- 239000010949 copper Substances 0.000 claims description 45
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 2
- 210000003298 dental enamel Anatomy 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000004080 punching Methods 0.000 description 7
- 210000000078 claw Anatomy 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an automatic forming device for a motor hair pin wire, which relates to a flat wire motor, and comprises an unreeling device, wherein a support frame is arranged on the right side of the unreeling device, a feeding device, a straightening mechanism, a paint skin detection device, a laser paint removing device, a transportation device, a shearing mechanism, a feeding clamping jaw, a Z-shaped forming stamping device and a 3D forming stamping device are sequentially arranged on the support frame from left to right, and a blanking device and a cache region are arranged on the rear side of the 3D forming stamping device; the utility model optimizes the whole process, automatically feeds materials, improves the material changing efficiency and improves the production beat; the copper wire enamel can be detected on line, the forming quality can be controlled, and meanwhile, the copper wire enamel is formed step by step, so that the final yield is improved; reduce the manual work load, improve the rate of automation, when guaranteeing final yields, great promotion production efficiency.
Description
Technical Field
The utility model relates to a flat line motor specifically is a motor hairpin line automatic forming device, the shaping preparation of the hairpin type pencil of mainly used flat line motor.
Background
With the continuous development of new energy vehicles, the demand of the motor serving as a power driving main body of the new energy vehicle is larger and larger, and the requirement for efficient assembly production of the motor is higher and higher. In the existing production equipment, the feeding operation of the raw material wire roller is mostly carried out by manually replacing the raw material wire roller, the operation process is time-consuming and labor-consuming, and the production efficiency is low; meanwhile, the forming quality and the damage degree of the paint skin on the surface of the copper wire cannot be detected in the forming process of the copper wire.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a motor hair pin automatic molding device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the automatic forming device for the motor hairpin line comprises an unwinding device, wherein a support frame fixed on the ground is arranged on the right side of the unwinding device, and the support frame comprises a high support frame on the left side and a low support frame on the right side; the high support frame is sequentially provided with a feeding device, a straightening mechanism, a paint skin detection device, a laser paint removal device, a transportation device and a shearing mechanism from left to right; the short support frame is sequentially provided with a Z-shaped forming stamping device and a 3D forming stamping device from left to right; horizontal cover plates are arranged on the right side of the high support frame and the low support frame through eight vertical support columns and cover the upper parts of the forming and stamping devices, and a feeding clamping jaw is arranged at the central line of the lower surface of each cover plate; a blanking device fixed on the ground is arranged on the rear side of the 3D forming stamping device, and a cache region is arranged on the rear side of the blanking device; the rear side of the shearing mechanism and the rear side of the 3D forming punching device are arranged below a top plate of the support frame, a first auxiliary device and a second auxiliary device are arranged below the top plate of the support frame respectively and respectively comprise a guide rail slideway vertical to the support frame and a slidable waste bucket arranged on the guide rail slideway, and a strip-shaped opening is arranged on the rear side of the shearing mechanism on the high support frame.
Furthermore, the unwinding device comprises a fixed bottom plate fixed on the ground, a servo driving device with a built-in servo pay-off motor is fixed on the top surface of the fixed bottom plate close to the rear side, and a cylinder clamping mechanism is fixed on the front side of the fixed bottom plate close to the edge and clamps the wire roller together with the servo driving device; a pneumatic feeding and lifting wedging mechanism is arranged below the wire roller; a tension wheel is arranged above the linear roller at the front side of the servo driving device through a swinging rod; and a material shortage reminding switch installed through a support is arranged below the tension wheel.
Furthermore, the feeding device comprises paired feeding stabilizing clamping jaws extending out horizontally to the left side and fixed on the vertical side face of the left side of the high support frame, a guide wheel is vertically installed at the edge of the leftmost side of the top face of the high support frame through a vertically fixed support column and used for converting a vertically-fed copper wire into horizontal feeding, a pressing roller is further installed at the topmost end of the guide wheel, a guide block with a coincident central line is further arranged on the right side of the guide wheel, a group of paired guide rollers are horizontally arranged on the left side of the guide block at the same horizontal position as the highest point of the guide wheel, and the right side of each guide roller is a guide block main body portion.
Further, the straightening mechanism comprises a horizontal straightening roller group on the left side and a vertical straightening roller group on the right side; the horizontal straightening roller group comprises vertical fixed supporting plates which are symmetrically arranged at the front side and the rear side, two groups of horizontal cylinders are respectively arranged at the opposite inner sides of the two fixed supporting plates, roller group fixing frames are jointly installed on piston rods of the two horizontal cylinders at the same side, a row of 5-8 straightening rollers are installed on the top surface of each group of roller group fixing frames, and the straightening rollers on the two groups of roller group fixing frames are arranged in a staggered manner; the vertical straightening roller group and the horizontal straightening roller group have the same structure and are vertically arranged.
Furthermore, a conductive copper brush is arranged inside the paint skin detection device and is connected with high-voltage electricity; the laser paint removing device is internally provided with four lasers which are arranged around a copper wire.
Further, the conveyer sets up be close to front side border department on the high support frame top surface, including the transportation support of vertical setting, be close to left side border department on the vertical face of rear side of transportation support and be fixed with transportation servo motor, and its axostylus axostyle is connected with the transportation lead screw the upper and lower both sides of transportation lead screw are fixed with two parallel transportation slides, it can follow under the drive of transportation lead screw to install pneumatic transportation clamping jaw on the transportation lead screw transportation slide axial displacement.
Further, shearing mechanism is including setting up shearing support on the high support frame, the level is provided with the axial slide and installs displacement servo motor on the shearing support, displacement servo motor is connected with multilayer reduction gear and drives through shearing servo motor, multilayer reduction gear's left side still is provided with the shearing sword.
Furthermore, the feeding clamping jaw comprises a transverse moving servo motor arranged at the leftmost end of the bottom surface of the cover plate, a shaft rod of the transverse moving servo motor is connected with a transverse moving screw rod which is horizontally arranged, two parallel transverse moving slide rails fixed on the bottom surface of the cover plate are arranged on two sides of the transverse moving screw rod, and a feeding pneumatic clamping jaw is mounted on the transverse moving screw rod and can axially move along the transverse moving screw rod under the driving of the transverse moving servo motor.
Furthermore, four sets of Z-shaped forming stamping devices are arranged in parallel from front to back and are used for being compatible with different line types, and each set of Z-shaped forming stamping device comprises a fixed Z-shaped stamping upper die and a Z-shaped stamping lower die driven by an air cylinder according to automatic switching of the line types; the 3D forming and stamping device is provided with four sets of devices in parallel from front to back for being compatible with different line types, and each set of device is internally provided with a 3D forming die according to automatic switching of the line types.
Furthermore, the blanking device comprises a blanking support fixed on the ground, and a blanking robot capable of sliding back and forth is arranged on the top surface of the blanking support; the buffer memory district is provided with eight groups of buffer memory supports side by side, and every group buffer memory support can temporarily store more than fifty hairpin type copper lines.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model optimizes the whole process, automatically feeds materials, improves the material changing efficiency and improves the production beat;
2. the copper wire enamel can be detected on line, the forming quality can be controlled, and meanwhile, the copper wire enamel is formed step by step, so that the final yield is improved;
3. the utility model discloses reduce the manual work volume, improve the rate of automation, when guaranteeing final yields, great promotion production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a top view of the present invention;
FIG. 4 is a schematic view of an unwinding device;
FIG. 5 is a schematic view of a straightening mechanism;
FIG. 6 is a schematic view of a laser paint removal apparatus;
FIG. 7 is a schematic view of a transport device;
FIG. 8 is a schematic view of a shearing mechanism;
FIG. 9 is a schematic view of a loading jaw;
FIG. 10 is a schematic view of a Z-shaped forming press;
FIG. 11 is a schematic view of a 3D forming and stamping apparatus;
in the figure: unreeling device-1, fixed bottom plate-101, servo driving device-102, air cylinder clamping mechanism-103, wire roller-104, pneumatic feeding and lifting wedge-caulking mechanism-105, tension wheel-106, material shortage reminding switch-107, support frame-2, high support frame-21, strip-shaped opening-211, low support frame-22, feeding device-3, paired feeding stable clamping jaws-31, guide wheel-32, pressing roller-33, guide block-34, guide roller-341, guide block main body part-342, aligning mechanism-4, horizontal roller group-41, fixed support plate-411, horizontal air cylinder-412, roller group fixing frame-413, aligning roller-414, vertical aligning roller group-42 and vertical air cylinder-421, a paint skin detection device-5, a laser paint removing device-6, a laser device-61, a transportation device-7, a transportation bracket-71, a transportation servo motor-72, a transportation screw-73, a transportation slide-74, a pneumatic transportation clamping jaw-75, a shearing mechanism-8, a shearing bracket-81, a displacement servo motor-82, a multi-layer reduction gear-83, a shearing servo motor-84, a shearing knife-85, a feeding clamping jaw-9, a transverse moving servo motor-91, a transverse moving screw-92, a transverse moving slide-93, a feeding pneumatic clamping jaw-94, a Z-shaped forming stamping device-10, a Z-shaped upper stamping die-1001, a Z-shaped lower stamping die-1002, a 3D forming stamping device-11, a 3D forming die-111 and a blanking device-12, the device comprises a blanking support-121, a blanking robot-122, a buffer area-13, a cover plate-14, a first auxiliary device-15, a guide rail slideway-151, a waste bucket-152 and a second auxiliary device-16.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention is described below clearly and completely with reference to the accompanying drawings and the specific embodiments.
Referring to fig. 1-11, fig. 1 is a schematic structural view of the present invention; FIG. 2 is a front view of the present invention; fig. 3 is a top view of the present invention; FIG. 4 is a schematic view of an unwinding device; FIG. 5 is a schematic view of a straightening mechanism; FIG. 6 is a schematic view of a laser paint removal apparatus; FIG. 7 is a schematic view of a transport device; FIG. 8 is a schematic view of a shearing mechanism; FIG. 9 is a schematic view of a loading jaw; FIG. 10 is a schematic view of a Z-shaped forming press; fig. 11 is a schematic view of a 3D forming and stamping apparatus.
The utility model provides an automatic forming device of a motor hairpin line, which is used for manufacturing a copper line into a flat line with a hairpin shape through the steps of feeding, paint skin detection, paint removal, cutting, forming stamping and the like, and comprises an unreeling device 1 for copper line emptying, wherein the right side of the unreeling device 1 is provided with a support frame 2 fixed on the ground, the support frame 2 is sequentially provided with a feeding device 3 for feeding the copper line, a straightening mechanism 4 for straightening the coiled copper line, a paint skin detection device 5 for detecting the paint skin of the copper line, a laser paint removal device 6 for removing paint and cleaning the damaged paint skin, a conveying device 7 for providing main power for conveying the copper line, a cutting mechanism 8 for cutting the copper line, a feeding clamping claw 9 for feeding the cut copper line, and a Z-shaped forming stamping device 10 for stamping the copper line into a Z shape, the 3D forming and stamping device is used for stamping the Z-shaped copper wire into a hairpin-type flat wire continuously and comprises a 3D forming and stamping device 11, a blanking device 12 which is fixed on the ground and used for blanking the formed hairpin-type flat wire is arranged on the rear side of the 3D forming and stamping device 11, and a buffer area 13 used for temporarily storing the formed hairpin-type flat wire is arranged on the rear side of the blanking device 12.
The unreeling device 1 comprises a fixed bottom plate 101 fixed on the ground, a servo driving device 102 with a built-in servo pay-off motor is fixed on the top surface of the fixed bottom plate 101 close to the rear side, a cylinder clamping mechanism 103 is fixed on the front side of the fixed bottom plate 101 close to the edge, and clamps a wire roller 104 together with the servo driving device 102, and meanwhile, the unreeling device cooperates with a subsequent conveying device 7 to conduct pay-off operation; a pneumatic feeding and lifting wedge-caulking mechanism 105 is arranged below the wire roller 104 and is used for feeding and discharging when the empty wire roller 104 is replaced by a full wire roller 104; a tension wheel 106 is installed above the wire roller 104 on the front side of the servo driving device 102 through a swing rod and used for tensioning a copper wire during paying off, the tensioning degree of the copper wire is moderate, the accuracy of a subsequent station is not affected due to too loose, and the paint skin of the copper wire is not damaged due to too tight tension.
Furthermore, in order to guarantee the utility model discloses a continuous operation guarantees the continuous supply of band copper line the below of tight pulley 106 that rises is provided with has starved material through the support mounting and reminds switch 107, is used for reminding to change line roller 104 after the copper line on line roller 104 has been put.
The supporting frame 2 comprises a left high supporting frame 21 and a right low supporting frame 22, and the high supporting frame 21 is sequentially provided with a feeding device 3, a straightening mechanism 4, a paint skin detection device 5, a laser paint removal device 6, a transportation device 7 and a shearing mechanism 8 from left to right; the short support frame 22 is sequentially provided with a Z-shaped forming and stamping device 10 and a 3D forming and stamping device 11 from left to right; horizontal cover plates 14 are further mounted on the right side of the high support frame 21 and the low support frame 22 through eight vertical support columns and cover the upper portions of the forming and stamping devices, and feeding clamping claws 9 are arranged on the center lines of the lower surfaces of the cover plates 14.
A pair of feeding stabilizing clamping jaws 31 extending horizontally to the left side are fixed on the vertical side face of the left side of the high support frame 21 of the feeding device 3, each pair of feeding stabilizing clamping jaws 31 is composed of a pair of long rollers arranged in parallel, a guide wheel 32 is vertically installed on the leftmost edge of the top face of the high support frame 21 right above each pair of feeding stabilizing clamping jaws 31 through a vertically fixed support column and used for converting a vertically-fed copper wire into horizontal feeding, and a pressing roller 33 is further installed at the topmost end of the guide wheel 32 and used for pressing the copper wire in a groove of the guide wheel 32 all the time in the feeding process so as to ensure the continuous and stable feeding; the right side of the guide wheel 32 is further provided with a guide block 34 with a coincident central line, the left side of the guide block 34 is horizontally provided with a group of paired guide rollers 341 at the same horizontal position as the highest point of the guide wheel 32, and the right side of the guide rollers 341 is a guide block main body part 342 for loading copper wires. When changing the coil of wire, operating personnel only need follow the copper line that unwinding device draws forth, loop through, and the stable clamping jaw 31 of material loading in pairs, leading wheel 32 and pinch roller 33 then start loading attachment 2, and then paired leading roller 341 snatchs the copper line and sends into guide block main part 342 thereby accomplish automatic feeding.
The straightening mechanism 4 comprises a left horizontal straightening roller group 41 and a right vertical straightening roller group 42; the horizontal straightening roller group 41 comprises vertical fixed supporting plates 411 which are symmetrically arranged at the front side and the rear side, two groups of horizontal cylinders 412 are respectively arranged at the opposite inner sides of the two symmetrical fixed supporting plates 411, roller group fixing frames 413 are jointly installed at the tail ends of piston rods of the two horizontal cylinders 412 fixed on each fixed supporting plate 411, the two groups of roller group fixing frames 413 are symmetrically arranged, a row of 5-8 straightening rollers 414 are installed on the top surface of each group of roller group fixing frame 413, the straightening rollers 414 on the two groups of roller group fixing frames 413 are arranged in a staggered mode, and when copper wires pass through, the copper wires are straightened in the horizontal direction by the two groups of straightening rollers 414; the vertical alignment roller group 42 is provided with two groups of vertical cylinders 421 through vertical supports, and is provided with two groups of vertical cylinders 421 fixed on the high support frame 21 and symmetrical to the high support frame under the vertical cylinders 421, the tail ends of the piston rods of the two groups of vertical cylinders 421 at the same side are jointly fixed with a roller group fixing frame 413, 5-8 alignment rollers 414 are fixed on the front side surface of each group of roller group fixing frame 413, the alignment rollers 414 on the two groups of roller group fixing frames 413 are arranged in a staggered mode, and when copper wires pass through, the copper wires are aligned in the vertical direction through the two groups of alignment rollers 414.
The inside electrically conductive copper brush that is provided with of enamel detection device 5, electrically conductive copper brush switches on has high-voltage electricity, and when the copper line through the alignment was when enamel detection device 5, the electrically conductive copper brush of switch on high-voltage electricity detected the enamel of copper line, if the enamel of copper line has damaged or when unqualified, can be punctured by high-voltage electricity, and enamel detection device 5 can send the police dispatch newspaper this moment to the copper line position of record warning, can reject the copper line of alarm position at follow-up station, in order to guarantee final product quality.
Laser paint removing device 6, it has four lasers 61 to encircle the copper line and sets up to embed, when the copper line passes through, four lasers 61 begin work simultaneously, carry out laser cleaning operation to the varnished cloth of the damaged department of flat copper wire varnished cloth that previous device detected, will required length sanitization in the short time.
The conveyer 7 sets up be close to front side border department on the high support frame 21 top surface, including the transport support 71 of vertical setting, be close to left side border department on the vertical face of rear side of transport support 71 and be fixed with transportation servo motor 72, the axostylus axostyle of transportation servo motor 72 is connected with transportation lead screw 73 the upper and lower both sides of transportation lead screw 73 are fixed with two parallel transportation slides 74, it can follow under the drive of transportation lead screw 73 to install pneumatic transportation clamping jaw 75 on the transportation lead screw 73 transportation slide 74 axial displacement, during the use, will pneumatic transportation clamping jaw 75 removes to the leftmost end, then presss from both sides tight flat copper line, later is in to right side horizontal migration under the drive of transportation servo motor 72, later sends into the flat copper line that presss from both sides tight and cuts off 8 departments of mechanism.
Shearing mechanism 8 is including setting up cut support 81 on the high support frame 21, cut the support 81 and go up the level and be provided with the axial slide and install displacement servo motor 82, displacement servo motor 82 is connected with multilayer reduction gear 83 and drives through cutting servo motor 84, displacement servo motor 82 adjustable with the interval of laser depainting device 6 guarantees the two simultaneous working, the left side of multilayer reduction gear 83 still is provided with cuts sword 85, cuts the copper line according to required length.
The feeding clamping jaw 9 comprises a transverse moving servo motor 91 arranged at the leftmost end of the bottom surface of the cover plate 14, a shaft rod of the transverse moving servo motor 91 is connected with a transverse moving screw rod 92 which is horizontally arranged, two parallel transverse moving slide rails 93 fixed on the bottom surface of the cover plate 14 are arranged on two sides of the transverse moving screw rod 92, a feeding pneumatic clamping jaw 94 is mounted on the transverse moving screw rod 92 and can axially move along the transverse moving screw rod 92 under the driving of the transverse moving servo motor 91, and the feeding pneumatic clamping jaw is used for clamping the cut copper wires and then feeding the copper wires to the Z-shaped forming stamping device 10.
Z type shaping stamping device 10 is as the first step with the copper line punching press, and parallel arrangement has four sets to be used for compatible different line types after to in the past, according to line type automatic switch-over, every set of device all includes fixed Z type punching press and goes up mould 1001 and cylinder drive's Z type punching press lower mould 1002, and when the copper line needs stamping forming, Z type punching press lower mould 1002 is through cylinder drive with linear copper line punching press one-tenth Z molded lines, later shifts the Z molded lines to 3D shaping stamping device 11 department through the action of material loading clamping jaw 9.
The 3D forming and stamping device 11 is used as a second step of stamping the copper wire, four sets of devices which are compatible with different wire types are arranged in parallel from front to back, and each set of device is internally provided with a 3D forming die 111 for stamping the Z-shaped wire into the 3D-shaped wire according to automatic switching of the wire types.
Copper line process Z type shaping stamping device 10 and 3D shaping stamping device 11's two-stage punching press mode, the effectual risk of having alleviated and leading to the damaged lacquer coat because of the too big one-shot forming deformation volume, secondly for final shaping provides distinguishable setpoint, ensure that the shaping size is accurate.
The blanking device 12 is used for blanking the finally formed copper wire to the cache area 13, and comprises a blanking support 121 fixed on the ground, and a blanking robot 122 capable of sliding back and forth is arranged on the top surface of the blanking support 121.
In addition, a first auxiliary device 15 and a second auxiliary device 16 are respectively arranged below the top plate of the support frame 2 at the rear side of the shearing mechanism 8 and the rear side of the 3D forming and stamping device 11, the first auxiliary device and the second auxiliary device both comprise a guide rail slideway 151 vertical to the support frame 2 and a slidable waste material barrel 152 arranged on the guide rail slideway, a strip-shaped opening 211 is arranged at the rear side of the shearing mechanism 8 on the high support frame 21, and the first auxiliary device 15 is used for receiving the sheared unqualified copper wires; the second auxiliary device 16 is used for storing fertilizers such as paint coats and the like to assist the machine tool to realize functions.
In the description of the present invention, it should be understood that the terms "right side", "left to right", "top surface", "front side", "rear side", "lower side", "left side", "bottom surface", "end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore, should not be construed as limiting the present invention.
While embodiments of the invention have been illustrated and described, it is to be understood that the embodiments described are only some embodiments of the invention and not all embodiments. Based on the embodiments of the present invention, it can be understood to those skilled in the art that all other embodiments obtained by making various changes, modifications, substitutions and variations to the embodiments without any creative work without departing from the principles and spirit of the present invention belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a motor hairpin line automatic molding device which characterized in that: the device comprises an unwinding device (1), wherein a support frame (2) fixed on the ground is arranged on the right side of the unwinding device (1), and the support frame (2) comprises a high support frame (21) on the left side and a low support frame (22) on the right side; the high support frame (21) is sequentially provided with a feeding device (3), a straightening mechanism (4), a paint skin detection device (5), a laser paint removal device (6), a transportation device (7) and a shearing mechanism (8) from left to right; the short support frame (22) is sequentially provided with a Z-shaped forming and stamping device (10) and a 3D forming and stamping device (11) from left to right; horizontal cover plates (14) are arranged on the right side of the high support frame (21) and the short support frame (22) through eight vertical support columns and cover the upper parts of the forming and stamping devices, and a feeding clamping jaw (9) is arranged at the central line of the lower surface of each cover plate (14); a blanking device (12) fixed on the ground is arranged on the rear side of the 3D forming and stamping device (11), and a buffer area (13) is arranged on the rear side of the blanking device (12); cut off mechanism (8) rear side and 3D shaping stamping device (11) rear side and be in the roof below of support frame (2) sets up first auxiliary device (15) and second auxiliary device (16) respectively, all include with support frame (2) vertically guide rail slide (151) and slidable waste material bucket (152) of placing on it, on high support frame (21) cut off mechanism (8) rear side and be provided with bar opening (211).
2. The automatic forming device of the motor hair pin line of claim 1, characterized in that: the unwinding device (1) comprises a fixed bottom plate (101) fixed on the ground, a servo driving device (102) with a built-in servo pay-off motor is fixed on the top surface of the fixed bottom plate (101) close to the rear side, and an air cylinder clamping mechanism (103) is fixed on the front side of the fixed bottom plate (101) close to the edge and clamps a wire roller (104) together with the servo driving device (102); a pneumatic feeding and lifting wedging mechanism (105) is arranged below the wire roller (104); a tension wheel (106) is arranged above the wire roller (104) at the front side of the servo driving device (102) through a swinging rod; and a material shortage reminding switch (107) installed through a bracket is arranged below the tension wheel (106).
3. The automatic forming device of the motor hair pin line of claim 2, characterized in that: the feeding device (3) comprises paired feeding stabilizing clamping jaws (31) which horizontally extend towards the left side and are fixed on the left vertical side face of the high support frame (21), guide wheels (32) are vertically installed on the leftmost edge of the top face of the high support frame (21) through vertically fixed support columns and used for converting vertically-fed copper wires into horizontal feeding materials, pressing rollers (33) are further installed at the topmost ends of the guide wheels (32), guide blocks (34) with overlapped center lines are further arranged on the right sides of the guide wheels (32), a group of paired guide rollers (341) are horizontally arranged on the left side of each guide block (34) at the same horizontal position of the highest point of the corresponding guide wheel (32), and the right sides of the guide rollers (341) are guide block main body portions (342).
4. The automatic forming device of the motor hair pin line of claim 3, characterized in that: the straightening mechanism (4) comprises a left horizontal straightening roller group (41) and a right vertical straightening roller group (42); the horizontal straightening roller group (41) comprises vertical fixed supporting plates (411) which are symmetrically arranged at the front side and the rear side, two groups of horizontal cylinders (412) are respectively arranged at the opposite inner sides of the two fixed supporting plates (411), roller group fixing frames (413) are jointly arranged on piston rods of the two horizontal cylinders (412) at the same side, a row of 5-8 straightening rollers (414) are respectively arranged on the top surface of each group of roller group fixing frames (413), and the straightening rollers (414) on the two groups of roller group fixing frames (413) are arranged in a staggered manner; the vertical straightening roller group (42) and the horizontal straightening roller group (41) have the same structure and are vertically arranged.
5. The automatic forming device of the motor hair pin line of claim 4, characterized in that: a conductive copper brush is arranged inside the paint skin detection device (5) and is connected with high-voltage electricity; the laser paint removing device (6) is internally provided with four lasers (61) which are arranged around the copper wire.
6. The automatic forming device of the motor hair pin line of claim 5, characterized in that: conveyer (7) set up be close to front side border department on high support frame (21) top surface, including the transport support (71) of vertical setting, be close to left side border department on the vertical face of rear side of transport support (71) and be fixed with transportation servo motor (72), and its axostylus axostyle is connected with transportation lead screw (73) the upper and lower both sides of transportation lead screw (73) are fixed with two parallel transportation slides (74), it can follow under the drive of transportation lead screw (73) to install pneumatic transportation clamping jaw (75) on transportation lead screw (73) transportation slide (74) axial displacement.
7. The automatic forming device of the motor hair pin line of claim 6, characterized in that: cut mechanism (8) including setting up cut support (81) on high support frame (21), cut support (81) and go up the level and be provided with axial slide and install displacement servo motor (82), displacement servo motor (82) are connected with multilayer reduction gear (83) and drive through cutting servo motor (84), the left side of multilayer reduction gear (83) still is provided with cuts off sword (85).
8. The automatic forming device of motor hairpin line of claim 7 wherein: the feeding clamping jaw (9) comprises a transverse moving servo motor (91) arranged at the leftmost end of the bottom surface of the cover plate (14), a shaft rod of the transverse moving servo motor (91) is connected with a transverse moving screw rod (92) which is horizontally arranged, two parallel transverse moving slide rails (93) fixed on the bottom surface of the cover plate (14) are arranged on two sides of the transverse moving screw rod (92), and a feeding pneumatic clamping jaw (94) is mounted on the transverse moving screw rod (92) and can axially move along the transverse moving screw rod (92) under the driving of the transverse moving servo motor (91).
9. The automatic forming device of the motor hair pin line of claim 8, characterized in that: four sets of Z-shaped forming stamping devices (10) are arranged in parallel from front to back and are used for being compatible with different line types, and each set of the Z-shaped forming stamping devices comprises a fixed Z-shaped stamping upper die (1001) and a Z-shaped stamping lower die (1002) driven by an air cylinder according to automatic switching of the line types; the three-dimensional (3D) forming and stamping device (11) is provided with four sets of devices in parallel from front to back for being compatible with different line types, and each set of device is internally provided with a 3D forming die (111) according to automatic switching of the line types.
10. The automatic forming device of the motor hair pin line of claim 9, characterized in that: the blanking device (12) comprises a blanking support (121) fixed on the ground, and a blanking robot (122) capable of sliding back and forth is arranged on the top surface of the blanking support (121); the buffer area (13) is provided with eight groups of buffer supports side by side, and each group of buffer supports can temporarily store more than fifty hairpin type copper wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120807724.2U CN214755996U (en) | 2021-04-20 | 2021-04-20 | Automatic forming device for hair clamping line of motor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120807724.2U CN214755996U (en) | 2021-04-20 | 2021-04-20 | Automatic forming device for hair clamping line of motor |
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| Publication Number | Publication Date |
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| CN214755996U true CN214755996U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120807724.2U Active CN214755996U (en) | 2021-04-20 | 2021-04-20 | Automatic forming device for hair clamping line of motor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116599307A (en) * | 2023-05-12 | 2023-08-15 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
-
2021
- 2021-04-20 CN CN202120807724.2U patent/CN214755996U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116599307A (en) * | 2023-05-12 | 2023-08-15 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
| CN116599307B (en) * | 2023-05-12 | 2024-02-09 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
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| CP03 | Change of name, title or address |
Address after: 116036, Dalian City, Liaoning province Ganjingzi City Industrial Zone Patentee after: Dalian Haosen Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: 116036, Dalian City, Liaoning province Ganjingzi City Industrial Zone Patentee before: Dalian Haosen Equipment Manufacturing Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address |