CN109005930B - Still field device is smashed to crop straw - Google Patents
Still field device is smashed to crop straw Download PDFInfo
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- CN109005930B CN109005930B CN201811052930.6A CN201811052930A CN109005930B CN 109005930 B CN109005930 B CN 109005930B CN 201811052930 A CN201811052930 A CN 201811052930A CN 109005930 B CN109005930 B CN 109005930B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
- A01D82/02—Rollers for crop conditioners
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Abstract
本发明属于农用机械技术领域,具体的说是一种农作物秸秆粉碎还田装置,包括壳体、行走轮、扬起滚轮、出料斗、驱动电机、皮带、旋转轴、支撑板、切刀、碾压模块、传送模块,所述切刀的右侧设有传送模块;所述切刀的左侧设有碾压模块;本发明通过在切刀的右侧设置一号皮带线和二号皮带线,且二号皮带线的右端通过一号气缸的动作实现上下摆动,进而实现二号皮带线的右端将秸秆压住,一方面可以节省投放秸秆的人员,另一方面保证了人员不与设备直接接触,提高了人员操作的安全性,同时,通过一号皮带线和二号皮带线的配合转动,能够将秸秆均速地传送到切刀处进行切碎,保证了秸秆切碎后的大小统一,且大小可控制,进而增大了设备的适用范围。
The invention belongs to the technical field of agricultural machinery, in particular to a crop straw crushing and returning device, comprising a casing, a traveling wheel, a lifting roller, a discharge hopper, a driving motor, a belt, a rotating shaft, a support plate, a cutter, a roller A pressing module and a transmission module, the right side of the cutter is provided with a transmission module; the left side of the cutter is provided with a rolling module; the present invention sets the No. 1 belt line and the No. 2 belt line on the right side of the cutter , and the right end of the No. 2 belt line swings up and down through the action of the No. 1 cylinder, so that the right end of the No. 2 belt line presses the straw, on the one hand, it can save the personnel who put the straw, and on the other hand, it ensures that the personnel are not directly connected with the equipment. At the same time, through the coordinated rotation of the No. 1 belt line and the No. 2 belt line, the straw can be sent to the cutter for chopping at a uniform speed, ensuring the uniform size of the chopped straw. , and the size can be controlled, thereby increasing the scope of application of the device.
Description
技术领域technical field
本发明属于农用机械技术领域,具体的说是一种农作物秸秆粉碎还田装置。The invention belongs to the technical field of agricultural machinery, in particular to a device for crushing and returning crop stalks to the field.
背景技术Background technique
在农业生产中,农作物果实收获完成后的工作是将农田中的秸秆拔除,为后期作物的种植做好准备。如:棉秆或玉米秆,传统的方式是通过人工拔除,拔除的秸秆就地放置于农田,进行野外焚烧,造成严重的大气污染,因此,国家正大力推广秸秆粉碎还田,并以此达到减少污染和改良农田土壤的目的。目前国内与此配套的农机极少,由于秸杆量大,农民要实施秸杆粉粹还田需要人工粉碎,再洒回田里,费时费力,根据使用的工具不同粉碎效果还有差距;以造成很多地方农民不愿意进行秸杆还田。In agricultural production, the work after the harvest of crops and fruits is to pull out the straws in the farmland to prepare for the planting of crops in the later stage. For example: cotton stalk or corn stalk, the traditional method is to manually pull out the stalk. The removed stalk is placed on the farmland and burned in the wild, causing serious air pollution. Therefore, the country is vigorously promoting the crushing of straw and returning it to the field. The purpose of reducing pollution and improving farmland soil. At present, there are very few agricultural machinery supporting this in China. Due to the large amount of straw, farmers need to manually pulverize the straw to return it to the field, and then sprinkle it back into the field. As a result, many local farmers are unwilling to return straw to the fields.
现有技术中也出现了一些秸秆粉碎还田装置的技术方案,如申请号为2015104886497的一项中国专利公开了一种秸秆粉碎还田装置,包括底板、支撑装置、刮板装置、传送带装置、滚轮装置及粉碎装置,支撑装置包括第一支撑柱、支撑台、第二支撑柱、第三支撑柱、固定板、第一支架及第一横杆,粉碎装置包括第一框体、第二框体、第三框体、第一滚轮、第二滚轮、第一粉碎齿、第三滚轮及第二粉碎齿,刮板装置包括第二支架、第一斜杆、刮板及第二斜杆,传送带装置包括垫块、第一支撑杆、第二支撑杆、第三支撑杆、转轮及传送带,滚轮装置包括第三支架、圆轮、凸块、竖杆及水平杆,第三支架呈L型,第三支架的一端与第三框体的上表面固定连接,第三支架的另一端竖直向下。There are also some technical solutions for straw crushing and returning devices in the prior art. For example, a Chinese patent with an application number of 2015104886497 discloses a straw crushing and returning device, including a bottom plate, a support device, a scraper device, a conveyor belt device, Roller device and pulverizing device, the supporting device includes a first supporting column, a supporting table, a second supporting column, a third supporting column, a fixed plate, a first bracket and a first cross bar, and the pulverizing device includes a first frame body, a second frame body, the third frame, the first roller, the second roller, the first crushing teeth, the third roller and the second crushing teeth, the scraper device includes a second bracket, a first inclined rod, a scraper and a second inclined rod, The conveyor belt device includes a cushion block, a first support rod, a second support rod, a third support rod, a runner and a conveyor belt. The roller device includes a third bracket, a round wheel, a bump, a vertical rod and a horizontal rod. The third bracket is L One end of the third bracket is fixedly connected with the upper surface of the third frame body, and the other end of the third bracket is vertically downward.
该技术方案能够对秸秆等农业物进行充分的粉碎,减少垃圾的产生及焚烧秸秆,但是该装置中在进行投放秸秆后,需要人员支撑着秸秆的另一端,一方面增大了人员投入,另一方面人员距离设备内的碾压辊太近,不能保证人员的绝对安全;该装置不能精确的将秸秆进行粉碎,且粉碎后的秸秆大小不可控制。This technical solution can fully pulverize agricultural materials such as straw, reduce the generation of garbage and incinerate the straw, but in this device, after the straw is put in, personnel are required to support the other end of the straw, which increases the personnel input on the one hand, and on the other hand. On the one hand, the personnel are too close to the rolling rollers in the equipment, which cannot guarantee the absolute safety of the personnel; the device cannot accurately pulverize the straw, and the size of the pulverized straw cannot be controlled.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出的一种农作物秸秆粉碎还田装置,通过在切刀的右侧设置一号皮带线和二号皮带线,且二号皮带线的右端通过一号气缸的动作实现上下摆动,进而实现二号皮带线的右端将秸秆压住,一方面可以节省投放秸秆的人员,另一方面保证了人员不与设备直接接触,提高了人员操作的安全性,同时,通过一号皮带线和二号皮带线的配合转动,能够将秸秆均速地传送到切刀处进行切碎,保证了秸秆切碎后的大小统一,且大小可控制,进而增大了设备的适用范围。In order to make up for the deficiencies of the prior art, the present invention proposes a crop straw crushing and returning device, by setting the No. 1 belt line and the No. 2 belt line on the right side of the cutter, and the right end of the No. 2 belt line passes through the No. 1 air cylinder. The action of the machine can swing up and down, and then the right end of the No. 2 belt line can press the straw. On the one hand, it can save the personnel who put in the straw. Through the coordinated rotation of the No. 1 belt line and the No. 2 belt line, the straw can be transferred to the cutter at a uniform speed for chopping, which ensures that the size of the chopped straw is uniform and the size can be controlled, thereby increasing the equipment capacity. Scope of application.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种农作物秸秆粉碎还田装置,包括壳体、行走轮、扬起滚轮、出料斗,所述壳体下方设有行走轮,壳体左端外壁设有出料斗,壳体空腔内左端设有扬起滚轮;还包括驱动电机、皮带、旋转轴、支撑板、切刀、碾压模块、传送模块,所述壳体中部设有旋转轴;所述旋转轴的中部转动连接在支撑板的中部;所述支撑板的两端固定连接在壳体的内壁上;所述旋转轴的右端的圆柱面上固定连接一组切刀,旋转轴的左端固定连接带轮,旋转轴上的带轮与驱动电机的带轮之间通过皮带连接;所述驱动电机固定连接在壳体的上端面上;所述切刀的右侧设有传送模块;所述传送模块用于将壳体外部的秸秆自动输送到壳体内的切刀处;所述切刀的左侧设有碾压模块;所述碾压模块用于将切碎后的秸秆进行碾压;其中,所述的传送模块包括一号皮带线、二号皮带线、一号钢丝绳、滑轮、一号气缸;所述的一号皮带线水平设置,一号皮带线的带轮通过转轴转动连接在壳体的侧壁上,一号皮带线的皮带上均匀设置一组弧形凸起,一号皮带线的上方设有二号皮带线;所述二号皮带线包括一号带轮、二号带轮、三号带轮、皮带、一号连接板、二号连接板、四号带轮、三号连接板;所述一号带轮和二号带轮设置在一条水平线上,一号带轮和二号带轮均通过转轴转动连接在壳体的侧壁上;所述二号带轮与三号带轮之间通过一号连接板连接,二号带轮与四号带轮之间通过二号连接板连接;所述二号皮带线的皮带包裹在一号带轮、二号带轮、三号带轮的外表面,二号皮带线的皮带上均匀设置一组弧形凸起;所述四号带轮的圆柱面与皮带的外侧表面接触,四号带轮的圆柱面上均匀设置一组圆弧凹槽;所述三号带轮的转轴上转动连接三号连接板的下端;所述三号连接板的上端与一号钢丝绳的一端连接;所述一号钢丝绳的另一端与一号气缸的缸杆端部连接,一号钢丝绳的中部与滑轮接触配合;所述滑轮固定连接在壳体的顶板上;工作时,人工将秸秆的一端送入一号皮带线与二号皮带线之间,一号皮带线与二号皮带线之间设置的传感器感应到有秸秆放入,控制器控制气缸伸出,进而二号皮带线右端的三号带轮在重力的作用下向下移动,同时一号连接板右端向下摆动,进而实现将秸秆的一端压住,通过一号皮带线和二号皮带线的配合转动,将秸秆均速地传送到切刀处进行切碎,驱动电机通过皮带和带轮带动切刀高速转动,进而对传送模块输送过来的秸秆进行切碎,切碎后的秸秆通过碾压模块进行碾碎,碾碎后的秸秆颗粒通过扬起滚轮扬起后,再从出料斗中飘洒在田地里;通过二号皮带线的右端将秸秆压住一方面可以节省投放秸秆的人员,另一方面保证了人员不与设备直接接触,提高了人员操作的安全性,同时,通过一号皮带线和二号皮带线的配合转动,能够将秸秆均速地传送到切刀处进行切碎,保证了秸秆切碎后的大小统一,且大小可控制,进而增大了设备的适用范围。The technical solution adopted by the present invention to solve the technical problem is as follows: a crop straw crushing and returning device according to the present invention includes a casing, a walking wheel, a lifting roller and a discharging hopper, and a walking wheel is arranged under the casing , the outer wall of the left end of the casing is provided with a discharge hopper, and the left end of the casing cavity is provided with a lifting roller; it also includes a driving motor, a belt, a rotating shaft, a support plate, a cutter, a rolling module, and a transmission module. A rotating shaft is provided; the middle part of the rotating shaft is rotatably connected to the middle part of the support plate; both ends of the support plate are fixedly connected to the inner wall of the casing; For the knife, the left end of the rotating shaft is fixedly connected to the pulley, and the pulley on the rotating shaft is connected with the pulley of the drive motor through a belt; the drive motor is fixedly connected to the upper end face of the casing; the right side of the cutter A transmission module is provided; the transmission module is used to automatically transport the straw outside the casing to the cutter in the casing; the left side of the cutter is provided with a rolling module; the rolling module is used to chop the stalks. The straw is rolled; wherein, the conveying module includes a No. 1 belt line, a No. 2 belt line, a No. 1 steel wire rope, a pulley, and a No. 1 cylinder; the No. 1 belt line is set horizontally, and the No. The pulley is rotatably connected to the side wall of the casing through a rotating shaft, a group of arc-shaped protrusions are evenly arranged on the belt of the No. 1 belt line, and a No. 2 belt line is arranged above the No. 1 belt line; the No. 2 belt line includes No. 1 pulley, No. 2 pulley, No. 3 pulley, belt, No. 1 connecting plate, No. 2 connecting plate, No. 4 pulley, No. 3 connecting plate; The No. 1 pulley and No. 2 pulley are arranged on the On a horizontal line, the No. 1 pulley and the No. 2 pulley are connected to the side wall of the casing through the rotating shaft; the No. 2 pulley and the No. 3 pulley are connected through the No. 1 connecting plate, and the No. 2 pulley is connected. It is connected with the No. 4 pulley through the No. 2 connecting plate; the belt of the No. 2 belt line is wrapped on the outer surface of the No. 1 pulley, the No. 2 pulley and the No. 3 pulley, and the belt of the No. 2 belt line is evenly A group of arc-shaped protrusions are arranged; the cylindrical surface of the No. 4 pulley is in contact with the outer surface of the belt, and a group of arc grooves are evenly arranged on the cylindrical surface of the No. 4 pulley; on the rotating shaft of the No. 3 pulley The lower end of the No. 3 connecting plate is connected by rotation; the upper end of the No. 3 connecting plate is connected with one end of the No. 1 wire rope; the other end of the No. 1 wire rope is connected with the end of the cylinder rod of the No. 1 cylinder, and the middle part of the No. 1 wire rope is connected with The pulley is in contact with each other; the pulley is fixedly connected to the top plate of the shell; when working, one end of the straw is manually fed between the No. 1 belt line and the No. 2 belt line, and the belt line is set between the No. The sensor senses that there is straw put in, the controller controls the cylinder to extend, and then the No. 3 pulley on the right end of the No. 2 belt line moves down under the action of gravity, and at the same time the right end of the No. 1 connecting plate swings down, thereby realizing the straw Press one end of the stalk, and through the coordinated rotation of the No. 1 belt line and No. 2 belt line, the straw is transmitted to the cutter at a uniform speed for shredding. The delivered straw is chopped, the chopped straw is crushed by the rolling module, and the crushed straw particles are After being lifted by the lifting roller, it floats into the field from the discharge hopper; on the one hand, the straw is pressed by the right end of the No. 2 belt line, which can save the personnel who put straw on the one hand, and on the other hand, ensure that the personnel do not have direct contact with the equipment. The safety of personnel operation is improved. At the same time, through the coordinated rotation of the No. 1 belt line and the No. 2 belt line, the straw can be sent to the cutter at a uniform speed for chopping, which ensures that the size of the straw after chopping is uniform, and The size can be controlled, thereby increasing the scope of application of the device.
优选的,所述切刀与二号皮带线之间设有弹性板;所述弹性板中部铰接在支柱的下端,弹性板的右端与支柱的中部之间设有弹簧;工作时,二号皮带线在转动的过程中,二号皮带线上的弧形凸起间断性的挤压弹性板,使得弹性板不断的抖动,使得弹性板在对秸秆进行导向的同时,对秸秆进行拍打,使得秸秆均匀的分布,进而使得的切刀的切削力更加均匀,进而提高了切刀的使用寿命。Preferably, an elastic plate is arranged between the cutter and the No. 2 belt line; the middle part of the elastic plate is hinged to the lower end of the pillar, and a spring is arranged between the right end of the elastic plate and the middle part of the pillar; when working, the No. 2 belt During the rotation of the line, the arc-shaped protrusions on the No. 2 belt line intermittently squeeze the elastic plate, which makes the elastic plate vibrate continuously, so that the elastic plate guides the straw and beats the straw at the same time. The uniform distribution makes the cutting force of the cutter more uniform, thereby improving the service life of the cutter.
优选的,所述切刀的尖端靠近支柱的一侧端面上镶嵌一块强力磁铁,切刀的右侧设有摆动板;所述摆动板的上端靠近切刀一侧的端面上镶嵌一块强力磁铁,摆动板的下端固定连接阶梯轴的左端;所述阶梯轴的右端转动连接在支柱中部的安装孔内,阶梯轴上的圆弧面上固定连接二号钢丝绳的一端;所述二号钢丝绳的另一端连接在弹性板的左端;工作时,切刀在驱动电机的带动下转动,进而对秸秆进行切削,当驱动电机的转速提高时,切刀上的强力磁铁吸引摆动板上的强力磁铁的频率加快,进而使得摆动板摆动的角度增加,进而摆动板带动阶梯轴转动一定角度,阶梯轴绕卷二号钢丝绳,进而通过二号钢丝绳将弹性板的左端向上拉起,使得弹性板下方通过的秸秆数量增大,从而实现切刀的转速与进人切刀处的秸秆的数量成比例,进而最大限度的提高设备的工作效率。Preferably, a powerful magnet is inlaid on the end face of the tip of the cutter close to the pillar, and a swing plate is arranged on the right side of the cutter; a strong magnet is inlaid on the end face of the upper end of the swing plate close to the cutter side, The lower end of the swing plate is fixedly connected to the left end of the stepped shaft; the right end of the stepped shaft is rotatably connected to the mounting hole in the middle of the pillar, and the arc surface on the stepped shaft is fixedly connected to one end of the No. 2 wire rope; the other end of the No. 2 wire rope is fixedly connected. One end is connected to the left end of the elastic plate; when working, the cutter rotates under the drive of the drive motor, and then cuts the straw. When the speed of the drive motor increases, the strong magnet on the cutter attracts the frequency of the strong magnet on the swing plate. Speed up, so that the swing angle of the swing plate increases, and then the swing plate drives the step shaft to rotate a certain angle, the step shaft winds the No. 2 wire rope, and then pulls the left end of the elastic plate upward through the No. 2 wire rope, so that the straw passing under the elastic plate The number increases, so that the rotating speed of the cutter is proportional to the amount of straw entering the cutter, thereby maximizing the working efficiency of the equipment.
优选的,所述碾压模块包括电缸、二号气缸、一号碾压辊、二号碾压辊、四号连接板,所述电缸的缸体固定连接在壳体的顶板上,电缸的缸杆通过连接支座转动连接在一号碾压辊的转轴上;所述二号气缸设置在电缸的右侧,二号气缸的缸体铰接在壳体的顶板上,二号气缸的缸杆通过连接支座转动连接在二号碾压辊的转轴上;所述一号碾压辊与二号碾压辊之间通过四号连接板连接;工作时,通过电缸能够实现控制一号碾压辊与壳体底板之间的间距,进而控制了碾压后的秸秆颗粒的大小,进而适应不同的农作物秸秆以及秸秆粉碎后的用途,使得设备具有更好的适用性。Preferably, the rolling module includes an electric cylinder, a No. 2 air cylinder, a No. 1 rolling roller, a No. 2 rolling roller, and a No. 4 connecting plate. The cylinder body of the electric cylinder is fixedly connected to the top plate of the casing. The cylinder rod of the cylinder is rotatably connected to the rotating shaft of the No. 1 rolling roller through the connecting support; the No. 2 cylinder is arranged on the right side of the electric cylinder, the cylinder body of the No. 2 cylinder is hinged on the top plate of the casing, and the No. 2 cylinder is The cylinder rod is rotatably connected to the shaft of the No. 2 rolling roller through the connecting support; the No. 1 rolling roller and the No. 2 rolling roller are connected by the No. 4 connecting plate; during operation, the electric cylinder can be used to control The distance between the No. 1 rolling roller and the bottom plate of the shell further controls the size of the rolled straw particles, which in turn adapts to different crop straws and uses after the straw is crushed, making the equipment more applicable.
优选的,所述驱动电机的左侧设有凸轮;所述凸轮固定连接在驱动电机的转轴的端部,凸轮的下方设有气囊;所述气囊固定连接在壳体的顶板上,气囊的出气孔通过气管连接在二号气缸的缸体上;工作时,驱动电机带动凸轮转动,凸轮在转动的过程中间断性的挤压气囊,气囊中被压缩的气体推动二号气缸不断的伸出和缩回,进而带动下方的二号碾压辊上下运动,进而实现对秸秆进行不断的拍打,为一号碾压辊的碾压做好准备,同时防止秸秆因为无法进入二号碾压辊底部而导致堆积,进而提高了碾压效果,同时提高了碾压效率。Preferably, a cam is provided on the left side of the driving motor; the cam is fixedly connected to the end of the rotating shaft of the driving motor, and an airbag is arranged below the cam; The air hole is connected to the cylinder body of the No. 2 cylinder through the air pipe; when working, the driving motor drives the cam to rotate, and the cam squeezes the air bag intermittently during the rotation process, and the compressed gas in the air bag pushes the No. 2 cylinder to continuously extend and extend. It retracts, and then drives the No. 2 rolling roller below to move up and down, so as to continuously beat the straw, prepare for the rolling of the No. 1 rolling roll, and prevent the straw from entering the bottom of the No. 2 rolling roll. This leads to accumulation, thereby improving the rolling effect and improving the rolling efficiency.
优选的,所述一号碾压辊与二号碾压辊之间设有摩擦块;所述摩擦块的中部通过转轴转动连接在四号连接板上,摩擦块的左端与一号碾压辊的表面接触,摩擦块的右端与二号碾压辊的表面接触;工作时,一号碾压辊在碾压时为顺时针转动,进而一号碾压辊在摩擦力的作用下带动摩擦块的左端向下摆动,进而摩擦块围绕转轴摆动,使得摩擦块的右端贴紧二号碾压辊的表面,进而实现对二号碾压辊表面粘附的秸秆碎屑进行清理,保证了碾压辊表面的洁净,进而提高了碾压效果。Preferably, a friction block is arranged between the No. 1 rolling roller and the No. 2 rolling roll; the middle part of the friction block is connected to the No. 4 connecting plate through a rotating shaft, and the left end of the friction block is connected to the No. 1 rolling roll The right end of the friction block is in contact with the surface of the No. 2 rolling roller; when working, the No. 1 rolling roll rotates clockwise during rolling, and then the No. 1 rolling roll drives the friction block under the action of friction. The left end of the friction block swings downward, and then the friction block swings around the rotating shaft, so that the right end of the friction block is close to the surface of the No. 2 rolling roller, thereby realizing the cleaning of the straw debris adhering to the surface of the No. 2 rolling roller, ensuring the rolling The surface of the roller is clean, which in turn improves the rolling effect.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过在切刀的右侧设置一号皮带线和二号皮带线,且二号皮带线的右端通过一号气缸的动作实现上下摆动,进而实现二号皮带线的右端将秸秆压住,一方面可以节省投放秸秆的人员,另一方面保证了人员不与设备直接接触,提高了人员操作的安全性,同时,通过一号皮带线和二号皮带线的配合转动,能够将秸秆均速地传送到切刀处进行切碎,保证了秸秆切碎后的大小统一,且大小可控制,进而增大了设备的适用范围。1. In the present invention, the No. 1 belt line and the No. 2 belt line are arranged on the right side of the cutter, and the right end of the No. 2 belt line swings up and down through the action of the No. 1 air cylinder, thereby realizing that the right end of the No. 2 belt line presses the straw. On the one hand, it can save the personnel who put the straw, on the other hand, it ensures that the personnel do not have direct contact with the equipment, which improves the safety of personnel operation. It is sent to the cutter at a uniform speed for chopping, which ensures that the size of the straw after chopping is uniform and the size can be controlled, thereby increasing the scope of application of the equipment.
2.本发明通过在切刀的尖端靠近支柱的一侧端面上镶嵌一块强力磁铁,在切刀的右侧设有摆动板,同时在摆动板的上端靠近切刀一侧的端面上镶嵌一块强力磁铁,摆动板的下端固定连接阶梯轴的左端,在阶梯轴上的圆弧面上固定连接二号钢丝绳的一端,实现切刀的转速与进人切刀处的秸秆的数量成比例,进而最大限度的提高设备的工作效率。2. In the present invention, a powerful magnet is inlaid on the end face of the tip of the cutter close to the pillar, a swing plate is arranged on the right side of the cutter, and a strong magnet is inlaid on the end face of the upper end of the swing plate close to the side of the cutter. Magnet, the lower end of the swing plate is fixedly connected to the left end of the stepped shaft, and one end of the No. 2 steel wire rope is fixedly connected to the arc surface on the stepped shaft, so that the rotating speed of the cutter is proportional to the number of straws entering the cutter, and the maximum Maximize the efficiency of the equipment.
3.本发明通过在驱动电机的左侧设有凸轮,凸轮固定连接在驱动电机的转轴的端部,凸轮的下方设有气囊,气囊中被压缩的气体推动二号气缸不断的伸出和缩回,进而实现对秸秆进行不断的拍打,为一号碾压辊的碾压做好准备,同时防止秸秆因为无法进入二号碾压辊底部而导致堆积,进而提高了碾压效果,同时提高了碾压效率。3. In the present invention, a cam is provided on the left side of the driving motor, the cam is fixedly connected to the end of the rotating shaft of the driving motor, and an air bag is arranged below the cam, and the compressed gas in the air bag pushes the No. 2 cylinder to continuously extend and retract. Then, the straw can be continuously beaten to prepare for the rolling of the No. 1 rolling roller, and at the same time, it can prevent the straw from accumulating because it cannot enter the bottom of the No. 2 rolling roll, thereby improving the rolling effect and improving the Rolling efficiency.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是图1中A-A处的剖视图;Fig. 2 is the sectional view at A-A place in Fig. 1;
图中:壳体1、行走轮11、扬起滚轮12、出料斗13、驱动电机2、凸轮21、气囊22、旋转轴3、支撑板4、切刀41、弹性板42、支柱43、摆动板44、阶梯轴45、二号钢丝绳46、碾压模块5、电缸51、二号气缸52、一号碾压辊53、二号碾压辊54、四号连接板55、摩擦块551、传送模块6、一号皮带线61、二号皮带线62、一号带轮621、二号带轮622、三号带轮623、一号连接板624、二号连接板625、四号带轮626、三号连接板627、一号钢丝绳63、滑轮64、一号气缸65。In the figure: housing 1, walking wheel 11, lifting roller 12, discharge hopper 13,
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1和图2所示,本发明所述的一种农作物秸秆粉碎还田装置,包括壳体1、行走轮11、扬起滚轮12、出料斗13,所述壳体1下方设有行走轮11,壳体1左端外壁设有出料斗13,壳体1空腔内左端设有扬起滚轮12;还包括驱动电机2、皮带、旋转轴3、支撑板4、切刀41、碾压模块5、传送模块6,所述壳体1中部设有旋转轴3;所述旋转轴3的中部转动连接在支撑板4的中部;所述支撑板4的两端固定连接在壳体1的内壁上;所述旋转轴3的右端的圆柱面上固定连接一组切刀41,旋转轴3的左端固定连接带轮,旋转轴3上的带轮与驱动电机2的带轮之间通过皮带连接;所述驱动电机2固定连接在壳体1的上端面上;所述切刀41的右侧设有传送模块6;所述传送模块6用于将壳体1外部的秸秆自动输送到壳体1内的切刀41处;所述切刀41的左侧设有碾压模块5;所述碾压模块5用于将切碎后的秸秆进行碾压;其中,所述的传送模块6包括一号皮带线61、二号皮带线62、一号钢丝绳63、滑轮64、一号气缸65;所述的一号皮带线61水平设置,一号皮带线61的带轮通过转轴转动连接在壳体1的侧壁上,一号皮带线61的皮带上均匀设置一组弧形凸起,一号皮带线61的上方设有二号皮带线62;所述二号皮带线62包括一号带轮621、二号带轮622、三号带轮623、皮带、一号连接板624、二号连接板625、四号带轮626、三号连接板627;所述一号带轮621和二号带轮622设置在一条水平线上,一号带轮621和二号带轮622均通过转轴转动连接在壳体1的侧壁上;所述二号带轮622与三号带轮623之间通过一号连接板624连接,二号带轮622与四号带轮626之间通过二号连接板625连接;所述二号皮带线62的皮带包裹在一号带轮621、二号带轮622、三号带轮623的外表面,二号皮带线62的皮带上均匀设置一组弧形凸起;所述四号带轮626的圆柱面与皮带的外侧表面接触,四号带轮626的圆柱面上均匀设置一组圆弧凹槽;所述三号带轮623的转轴上转动连接三号连接板627的下端;所述三号连接板627的上端与一号钢丝绳63的一端连接;所述一号钢丝绳63的另一端与一号气缸65的缸杆端部连接,一号钢丝绳63的中部与滑轮64接触配合;所述滑轮64固定连接在壳体1的顶板上;工作时,人工将秸秆的一端送入一号皮带线61与二号皮带线62之间,一号皮带线61与二号皮带线62之间设置的传感器感应到有秸秆放入,控制器控制气缸伸出,进而二号皮带线62右端的三号带轮623在重力的作用下向下移动,同时一号连接板624右端向下摆动,进而实现将秸秆的一端压住,通过一号皮带线61和二号皮带线62的配合转动,将秸秆均速地传送到切刀41处进行切碎,驱动电机2通过皮带和带轮带动切刀41高速转动,进而对传送模块6输送过来的秸秆进行切碎,切碎后的秸秆通过碾压模块5进行碾碎,碾碎后的秸秆颗粒通过扬起滚轮12扬起后,再从出料斗13中飘洒在田地里;通过二号皮带线62的右端将秸秆压住一方面可以节省投放秸秆的人员,另一方面保证了人员不与设备直接接触,提高了人员操作的安全性,同时,通过一号皮带线61和二号皮带线62的配合转动,能够将秸秆均速地传送到切刀41处进行切碎,保证了秸秆切碎后的大小统一,且大小可控制,进而增大了设备的适用范围。As shown in Figures 1 and 2, a crop straw crushing and returning device according to the present invention includes a casing 1, a traveling wheel 11, a lifting roller 12, and a discharge hopper 13. The casing 1 is provided with a walking The wheel 11, the outer wall of the left end of the casing 1 is provided with a discharge hopper 13, and the left end of the cavity of the casing 1 is provided with a lifting roller 12; it also includes a driving motor 2, a belt, a rotating shaft 3, a support plate 4, a cutter 41, a rolling Module 5, transmission module 6, the middle of the casing 1 is provided with a rotating shaft 3; the middle of the rotating shaft 3 is rotatably connected to the middle of the support plate 4; the two ends of the support plate 4 are fixedly connected to the On the inner wall; a group of cutters 41 are fixedly connected to the cylindrical surface of the right end of the rotating shaft 3, the left end of the rotating shaft 3 is fixedly connected to a pulley, and a belt is passed between the pulley on the rotating shaft 3 and the pulley of the driving motor 2 connection; the drive motor 2 is fixedly connected to the upper end face of the casing 1; the right side of the cutter 41 is provided with a transmission module 6; the transmission module 6 is used to automatically transport the straw outside the casing 1 to the casing The cutter 41 in the body 1; the left side of the cutter 41 is provided with a rolling module 5; the rolling module 5 is used for rolling the chopped straw; wherein, the conveying module 6 Including No. 1 belt line 61, No. 2 belt line 62, No. 1 wire rope 63, pulley 64, No. 1 cylinder 65; the No. 1 belt line 61 is horizontally arranged, and the pulley of No. On the side wall of the casing 1, a group of arc-shaped protrusions are evenly arranged on the belt of the No. 1 belt line 61, and a No. 2 belt line 62 is arranged above the No. 1 belt line 61; the No. 2 belt line 62 includes the No. 1 belt line 62. Pulley 621, No. 2 pulley 622, No. 3 pulley 623, belt, No. 1 connecting plate 624, No. 2 connecting plate 625, No. 4 pulley 626, No. 3 connecting plate 627; The No. 1 pulley 621 and The No. 2 pulley 622 is arranged on a horizontal line, and the No. 1 pulley 621 and the No. 2 pulley 622 are both connected to the side wall of the housing 1 through a rotating shaft; the No. 2 pulley 622 and the No. 3 pulley 623 Connected by the No. 1 connecting plate 624, the No. 2 pulley 622 and the No. 4 pulley 626 are connected by the No. 2 connecting plate 625; the belt of the No. 2 belt line 62 is wrapped around the No. 1 pulley 621, the No. 2 belt The outer surfaces of the pulley 622 and the third pulley 623 and the belt of the second belt line 62 are evenly provided with a group of arc-shaped protrusions; the cylindrical surface of the fourth pulley 626 is in contact with the outer surface of the belt, and the fourth pulley A group of circular arc grooves are evenly arranged on the cylindrical surface of the 626; the rotating shaft of the No. 3 pulley 623 is rotatably connected to the lower end of the No. 3 connecting plate 627; the upper end of the No. 3 connecting plate 627 is connected to one end of the No. Connection; the other end of the No. 1
作为本发明的一种实施方案,所述切刀41与二号皮带线62之间设有弹性板42;所述弹性板42中部铰接在支柱43的下端,弹性板42的右端与支柱43的中部之间设有弹簧;工作时,二号皮带线62在转动的过程中,二号皮带线62上的弧形凸起间断性的挤压弹性板42,使得弹性板42不断的抖动,使得弹性板42在对秸秆进行导向的同时,对秸秆进行拍打,使得秸秆均匀的分布,进而使得的切刀41的切削力更加均匀,进而提高了切刀41的使用寿命。As an embodiment of the present invention, an elastic plate 42 is provided between the
作为本发明的一种实施方案,所述切刀41的尖端靠近支柱43的一侧端面上镶嵌一块强力磁铁,切刀41的右侧设有摆动板44;所述摆动板44的上端靠近切刀41一侧的端面上镶嵌一块强力磁铁,摆动板44的下端固定连接阶梯轴45的左端;所述阶梯轴45的右端转动连接在支柱43中部的安装孔内,阶梯轴45上的圆弧面上固定连接二号钢丝绳46的一端;所述二号钢丝绳46的另一端连接在弹性板42的左端;工作时,切刀41在驱动电机2的带动下转动,进而对秸秆进行切削,当驱动电机2的转速提高时,切刀41上的强力磁铁吸引摆动板44上的强力磁铁的频率加快,进而使得摆动板44摆动的角度增加,进而摆动板44带动阶梯轴45转动一定角度,阶梯轴45绕卷二号钢丝绳46,进而通过二号钢丝绳46将弹性板42的左端向上拉起,使得弹性板42下方通过的秸秆数量增大,从而实现切刀41的转速与进人切刀41处的秸秆的数量成比例,进而最大限度的提高设备的工作效率。As an embodiment of the present invention, a powerful magnet is inlaid on one end surface of the tip of the cutting
作为本发明的一种实施方案,所述碾压模块5包括电缸51、二号气缸52、一号碾压辊53、二号碾压辊54、四号连接板55,所述电缸51的缸体固定连接在壳体1的顶板上,电缸51的缸杆通过连接支座转动连接在一号碾压辊53的转轴上;所述二号气缸52设置在电缸51的右侧,二号气缸52的缸体铰接在壳体1的顶板上,二号气缸52的缸杆通过连接支座转动连接在二号碾压辊54的转轴上;所述一号碾压辊53与二号碾压辊54之间通过四号连接板55连接;工作时,通过电缸51能够实现控制一号碾压辊53与壳体1底板之间的间距,进而控制了碾压后的秸秆颗粒的大小,进而适应不同的农作物秸秆以及秸秆粉碎后的用途,使得设备具有更好的适用性。As an embodiment of the present invention, the rolling module 5 includes an electric cylinder 51, a No. 2 air cylinder 52, a No. 1 rolling roll 53, a No. 2 rolling roll 54, and a No. 4 connecting
作为本发明的一种实施方案,所述驱动电机2的左侧设有凸轮21;所述凸轮21固定连接在驱动电机2的转轴的端部,凸轮21的下方设有气囊22;所述气囊22固定连接在壳体1的顶板上,气囊22的出气孔通过气管连接在二号气缸52的缸体上;工作时,驱动电机2带动凸轮21转动,凸轮21在转动的过程中间断性的挤压气囊22,气囊22中被压缩的气体推动二号气缸52不断的伸出和缩回,进而带动下方的二号碾压辊54上下运动,进而实现对秸秆进行不断的拍打,为一号碾压辊53的碾压做好准备,同时防止秸秆因为无法进入二号碾压辊54底部而导致堆积,进而提高了碾压效果,同时提高了碾压效率。As an embodiment of the present invention, the left side of the
作为本发明的一种实施方案,所述一号碾压辊53与二号碾压辊54之间设有摩擦块551;所述摩擦块551的中部通过转轴转动连接在四号连接板55上,摩擦块551的左端与一号碾压辊53的表面接触,摩擦块551的右端与二号碾压辊54的表面接触;工作时,一号碾压辊53在碾压时为顺时针转动,进而一号碾压辊53在摩擦力的作用下带动摩擦块551的左端向下摆动,进而摩擦块551围绕转轴摆动,使得摩擦块551的右端贴紧二号碾压辊54的表面,进而实现对二号碾压辊54表面粘附的秸秆碎屑进行清理,保证了碾压辊表面的洁净,进而提高了碾压效果。As an embodiment of the present invention, a friction block 551 is provided between the No. 1 rolling roller 53 and the No. 2 rolling roll 54; the middle of the friction block 551 is connected to the No. 4 connecting
工作时,人工将秸秆的一端送入一号皮带线61与二号皮带线62之间,一号皮带线61与二号皮带线62之间设置的传感器感应到有秸秆放入,控制器控制气缸伸出,进而二号皮带线62右端的三号带轮623在重力的作用下向下移动,同时一号连接板624右端向下摆动,进而实现将秸秆的一端压住,通过一号皮带线61和二号皮带线62的配合转动,将秸秆均速地传送到切刀41处进行切碎,驱动电机2通过皮带和带轮带动切刀41高速转动,进而对传送模块6输送过来的秸秆进行切碎,切碎后的秸秆通过碾压模块5进行碾碎,碾碎后的秸秆颗粒通过扬起滚轮12扬起后,再从出料斗13中飘洒在田地里;二号皮带线62在转动的过程中,二号皮带线62上的弧形凸起间断性的挤压弹性板42,使得弹性板42不断的抖动,使得弹性板42在对秸秆进行导向的同时,对秸秆进行拍打,使得秸秆均匀的分布,进而使得的切刀41的切削力更加均匀,进而提高了切刀41的使用寿命;切刀41在驱动电机2的带动下转动,进而对秸秆进行切削,当驱动电机2的转速提高时,切刀41上的强力磁铁吸引摆动板44上的强力磁铁的频率加快,进而使得摆动板44摆动的角度增加,进而摆动板44带动阶梯轴45转动一定角度,阶梯轴45绕卷二号钢丝绳46,进而通过二号钢丝绳46将弹性板42的左端向上拉起,使得弹性板42下方通过的秸秆数量增大,从而实现切刀41的转速与进人切刀41处的秸秆的数量成比例,进而最大限度的提高设备的工作效率;驱动电机2带动凸轮21转动,凸轮21在转动的过程中间断性的挤压气囊22,气囊22中被压缩的气体推动二号气缸52不断的伸出和缩回,进而带动下方的二号碾压辊54上下运动,进而实现对秸秆进行不断的拍打,为一号碾压辊53的碾压做好准备,同时防止秸秆因为无法进入二号碾压辊54底部而导致堆积,进而提高了碾压效果,同时提高了碾压效率。When working, one end of the straw is manually fed between the No. 1 belt line 61 and the No. 2 belt line 62. The sensor set between the No. 1 belt line 61 and the No. 2 belt line 62 senses that there is straw put in, and the controller controls the operation. The cylinder stretches out, and then the No. 3 pulley 623 on the right end of the No. 2 belt line 62 moves downward under the action of gravity, and at the same time the right end of the No. 1 connecting plate 624 swings downward, thereby pressing one end of the straw to pass the No. 1 belt. The coordinated rotation of the line 61 and the No. 2 belt line 62 transmits the straw to the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN202941171U (en) * | 2012-12-07 | 2013-05-22 | 南京市农业机械技术推广站 | Integrative machine combining operations of solid decomposition agent spreading and straw returning to field |
| CN107027455A (en) * | 2015-07-26 | 2017-08-11 | 重庆安尚园农业科技发展有限公司 | Fast-type pigweed material chopping extruding mixer |
| CN105103797A (en) * | 2015-08-11 | 2015-12-02 | 张浩杰 | Straw crushing and field returning device |
| CN107852977A (en) * | 2017-11-14 | 2018-03-30 | 淮安佳禾兴农业生物科技有限公司 | A kind of full-automatic the hay cutter |
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