CN108998983A - 一种全涤纶阻燃提花布料及其制备工艺 - Google Patents

一种全涤纶阻燃提花布料及其制备工艺 Download PDF

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CN108998983A
CN108998983A CN201810716963.XA CN201810716963A CN108998983A CN 108998983 A CN108998983 A CN 108998983A CN 201810716963 A CN201810716963 A CN 201810716963A CN 108998983 A CN108998983 A CN 108998983A
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张培仲
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Weihai Hui Gao Biological Technology Co Ltd
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Abstract

本发明公开了一种全涤纶阻燃提花布料及其制备工艺，一种全涤纶阻燃提花布料，该布料由多层面层组成，多层面层间通过阻燃胶水粘接相接；面层由经纱和纬纱上下交错编织而成；面层上均匀织造有一种或多种提花图案。一种全涤纶阻燃提花布料的制备工艺，经纱与纬纱相互垂直，纬纱上下贯穿过相邻的经纱，经纱与纬纱依次贯穿紧密交织，形成面层；将处理好的面层采用提花机织造提花图案。本发明的纺织线在编织过程中预留有空隙，不仅抗拉伸能力和耐磨性能有所增强，穿着舒适度好，而且增强了布料的排汗能力，提高了晾晒过程中的通风效果，使得该面料可以快速晾干，从而解决了棉质布料弹性差、易扯破的问题，有效地延长了阻燃型纺织面料的使用寿命。

Description

一种全涤纶阻燃提花布料及其制备工艺
技术领域
本发明涉及一种提花布料及其制备工艺，尤其涉及一种全涤纶阻燃提花布料及其制备工艺。
背景技术
纺织布料广泛存在和应用于我们每个人的生活中，绝大部分的衣服、家用窗帘等均使用纺织布料制成。目前的城市化建设，使人们的生活更加密集，无论办公或生活，人们更依赖电梯上下楼，对于安全通道的了解甚少，普遍缺乏消防知识，几乎没有逃生经验。一旦发生火灾，人员很难及时疏散，从而造成极大的人员伤害。目前，人们并没有专门的、可以轻松便携的消防用品，且现在很多的化学药剂火灾、电火灾、煤气火灾，均不适宜用水灭火。而现有的阻燃型的纺织面料大多数采用的是化学纤维制成，穿着的舒适度差，纯棉阻燃型的纺织面料抗拉能力差，适用范围小。因此，急需研制出一种阻燃效果优异的阻燃纺织布料。
发明内容
为了解决上述技术所存在的不足之处，本发明提供了一种全涤纶阻燃提花布料及其制备工艺。
为了解决以上技术问题，本发明采用的技术方案是：一种全涤纶阻燃提花布料，该布料由多层面层组成，多层面层间通过阻燃胶水粘接相接；面层由经纱和纬纱上下交错编织而成；面层上均匀织造有一种或多种提花图案；
经纱为120～180D的素色涤纶长丝，素色涤纶长丝的直径为85μm，经密度为120～135根/cm；纬纱为5～10S的阻燃纱，阻燃纱的的直径为45μm，纬密度为40～55根/cm；布料的门幅为210～250cm。
进一步地，经纱为150D的素色涤纶长丝。
进一步地，纬纱为6.5S的阻燃纱。
进一步地，阻燃纱在编织前放在特定的阻燃化学药剂溶液中浸泡。
进一步地，特定的阻燃化学药剂溶液的有效成分包括：尿素甲醛树脂、四羟甲基氯化物、邻苯二甲酸、二氧化钛、浮石、氧化锑、磷酸氢二钠、氯乙烯、六氟钛酸钾、醋酸乙烯酯。
一种全涤纶阻燃提花布料的制备工艺，工艺流程为：取素色涤纶长丝编织成横截面为矩形的经纱；取阻燃纱编织成横截面为矩形的纬纱；将矩形经纱的短边左右相邻拼接，长边上下拼接，分两层；将矩形纬纱的短边左右相邻拼接，长边上下拼接，分两层；经纱与纬纱相互垂直，纬纱上下贯穿过相邻的经纱，经纱与纬纱依次贯穿紧密交织，形成面层；将面层的一侧表面涂上阻燃胶水，与另一面层相互贴合，并用力均匀挤压，直到阻燃胶水完全凝固；将处理好的面层采用提花机织造提花图案。
进一步地，相邻经纱之间的空隙不大于0.03mm，相邻纬纱之间的空隙不大于0.02mm。
本发明的纺织线在编织过程中预留有空隙，不仅抗拉伸能力和耐磨性能有所增强，穿着舒适度好，而且增强了布料的排汗能力，提高了晾晒过程中的通风效果，使得该面料可以快速晾干，从而解决了棉质布料弹性差、易扯破的问题，有效地延长了阻燃型纺织面料的使用寿命。此外，本发明能有效阻止火势蔓延，可以放在家里或办公场所，使用方便，能有效避免更大的火灾伤害，同时本布料可以用于铺盖或粘附在易燃品表面，易燃品起火燃烧完，自动熄灭，不会蔓延到周围，有效地将火灾损失降到最低，具有广泛的适用性。
具体实施方式
下面结合具体实施方式对本发明作进一步详细的说明。
一种全涤纶阻燃提花布料，该布料由多层面层组成，多层面层间通过阻燃胶水粘接相接；阻燃胶水由醋酸乙烯酯乙酸酐、乙二醇丙烯酸、磷酸铝、硅酸镁、硅酸钠、防火剂、无机高分子聚合剂在经过高温环境中发生聚合化学反应聚合而成。面层由经纱和纬纱上下交错编织而成；面层上均匀织造有一种或多种提花图案；布料的门幅为210～250cm，使得提花面料的图案幅度大且精美，色彩层次分明且立体感强。提花面料具有较好的吸湿性，接触人的皮肤，使人感到柔软舒适；具有良好的保湿性，使人感觉到温暖；耐热性能良好，提高了耐洗耐穿性能；对碱的抵抗能力较大，有利于对服装的洗涤、消毒、染色、印花及各种工艺加工；与肌肤接触无任何刺激，无负作用，久穿对人体有益无害，卫生性能良好。
经纱为120～180D的素色涤纶长丝，经纱为150D的素色涤纶长丝。素色涤纶长丝具有强度高，涤纶织物结实耐用；耐热性好，是合成纤维中耐热性和热稳定性最好的；高弹性，耐皱性强，织物不皱，保形性好；耐磨性高，吸水回潮率低，绝缘性能好，吸水性低的优点。涤纶长丝作为衣用纤维，其织物在洗后达到不皱、免烫的效果。素色涤纶长丝的直径为85μm，经密度为120～135根/cm；纬纱为5～10S的阻燃纱，纬纱为6.5S的阻燃纱。阻燃纱是可以延缓火焰燃烧的特种织物，阻燃纱起火点低，阻燃效果好，不易点燃，离火源自灭，并具备防水功能，可以达到永久阻燃效果。主要用于制作防护性服装、特殊功能性服装、工业用面料，广泛应用于消防、服装等行业。阻燃纱的的直径为45μm，纬密度为40～55根/cm；
阻燃纱在编织前放在特定的阻燃化学药剂溶液中浸泡。特定的阻燃化学药剂溶液的有效成分包括：尿素甲醛树脂、四羟甲基氯化物、邻苯二甲酸、二氧化钛、浮石、氧化锑、磷酸氢二钠、氯乙烯、六氟钛酸钾、醋酸乙烯酯。这些有效成分属于阻燃剂，具有吸热作用、覆盖作用、抑制链反应、不燃气体的窒息作用、干扰火焰化学反应、提高燃料点燃温度等作用。
一种全涤纶阻燃提花布料的制备工艺，工艺流程为：取素色涤纶长丝编织成横截面为矩形的经纱；取阻燃纱编织成横截面为矩形的纬纱；将矩形经纱的短边左右相邻拼接，长边上下拼接，分两层；将矩形纬纱的短边左右相邻拼接，长边上下拼接，分两层；经纱与纬纱相互垂直，纬纱上下贯穿过相邻的经纱，经纱与纬纱依次贯穿紧密交织，形成面层；相邻经纱之间的空隙不大于0.03mm，相邻纬纱之间的空隙不大于0.02mm。将面层的一侧表面涂上阻燃胶水，与另一面层相互贴合，并用力均匀挤压，直到阻燃胶水完全凝固；将处理好的面层采用提花机织造提花图案。
本布料的制备工艺简单，将经纱和纬纱分别组成股来编织布料，增加了布料的厚度，多层布料粘附，部分透气孔被覆盖住。布料中含有阻燃纱，提高布料的阻燃效果，降低布料的透气性，将布料覆盖在火上，使周围的环境缺氧，火将本纺织布料烧完后，自动熄灭，加快了火熄灭速度，增大了起火难度，能有效起到阻止火蔓延的作用，方便实用。
本发明布料用来扑火时，能起到很好的灭火效果，且本布料可以放置在家里或任何办公场所，占地面积小，使用方便，且不会过期，大大提高了人们居家或办公的安全感；同时，可以将本发明布料制成衣服，供消防人员穿着，可以起到很好地保护作用，减少伤亡事故的发生。
上述实施方式并非是对本发明的限制，本发明也并不仅限于上述举例，本技术领域的技术人员在本发明的技术方案范围内所做出的变化、改型、添加或替换，也均属于本发明的保护范围。

Claims (7)

1.一种全涤纶阻燃提花布料，其特征在于：所述布料由多层面层组成，多层面层间通过阻燃胶水粘接相接；所述面层由经纱和纬纱上下交错编织而成；面层上均匀织造有一种或多种提花图案；
所述经纱为120～180D的素色涤纶长丝，素色涤纶长丝的直径为85μm，经密度为120～135根/cm；所述纬纱为5～10S的阻燃纱，阻燃纱的的直径为45μm，纬密度为40～55根/cm；所述布料的门幅为210～250cm。
2.根据权利要求1所述的全涤纶阻燃提花布料，其特征在于：所述经纱为150D的素色涤纶长丝。
3.根据权利要求2所述的全涤纶阻燃提花布料，其特征在于：所述纬纱为6.5S的阻燃纱。
4.根据权利要求3所述的全涤纶阻燃提花布料，其特征在于：所述阻燃纱在编织前放在特定的阻燃化学药剂溶液中浸泡。
5.根据权利要求4所述的全涤纶阻燃提花布料，其特征在于：所述特定的阻燃化学药剂溶液的有效成分包括：尿素甲醛树脂、四羟甲基氯化物、邻苯二甲酸、二氧化钛、浮石、氧化锑、磷酸氢二钠、氯乙烯、六氟钛酸钾、醋酸乙烯酯。
6.一种全涤纶阻燃提花布料的制备工艺，其特征在于：所述工艺流程为：取素色涤纶长丝编织成横截面为矩形的经纱；取阻燃纱编织成横截面为矩形的纬纱；将矩形经纱的短边左右相邻拼接，长边上下拼接，分两层；将矩形纬纱的短边左右相邻拼接，长边上下拼接，分两层；经纱与纬纱相互垂直，纬纱上下贯穿过相邻的经纱，经纱与纬纱依次贯穿紧密交织，形成面层；将面层的一侧表面涂上阻燃胶水，与另一面层相互贴合，并用力均匀挤压，直到阻燃胶水完全凝固；将处理好的面层采用提花机织造提花图案。
7.根据权利要求6所述的全涤纶阻燃提花布料，其特征在于：所述相邻经纱之间的空隙不大于0.03mm，相邻纬纱之间的空隙不大于0.02mm。
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