CN108996996A - 一种动力提升节油的硅酸盐电瓷球及其制备方法 - Google Patents

一种动力提升节油的硅酸盐电瓷球及其制备方法 Download PDF

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CN108996996A
CN108996996A CN201811150668.9A CN201811150668A CN108996996A CN 108996996 A CN108996996 A CN 108996996A CN 201811150668 A CN201811150668 A CN 201811150668A CN 108996996 A CN108996996 A CN 108996996A
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石蕊
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Zhongboxin (dalian) New Energy Technology Co Ltd
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Abstract

一种动力提升节油的硅酸盐电瓷球及其制备方法，属于节油领域。本发明的硅酸盐电瓷球由以下重量百分比的原料组成，氯化钠0.5～2％、氯化镁0.4～3％、三氧化二铝30～60％、氧化硅8～18％、氧化钙0.3～2％、氧化铁4～10％、五氧化二磷0.08～0.25％、氧化钾0.1～0.3％、氧化钛0.3～2％、氧化锌13～27％、氧化锶0.08～0.29％、氧化锆0.07～0.3％和氧化钡6％～23％。通过烧制后得到硅酸盐电瓷球，该硅酸盐电瓷球能有效活化不饱和碳碳键，使燃油中不易充分燃烧的烯烃、芳烃等物质几乎完全氧化，从而有效提升燃油的实际热值，降低油耗，增强发动机动力，同时减少积碳，减少有害气体排放，延长发动机的寿命。

Description

一种动力提升节油的硅酸盐电瓷球及其制备方法
技术领域
一种降低汽车油耗的节油器件，具体涉及一种动力提升节油的硅酸盐电瓷球，属于节油领域。
背景技术
随着汽车工业的快速发展，汽车保有量逐年增加，在带来生活便利的同时，也引发了高能耗、环境污染等一系列的问题。汽、柴油主要由碳氢化合物构成，其主要成分为支链烷烃，并含有少量烯烃、芳烃等物质。由于烯烃、芳烃含不饱和碳碳键，在燃烧过程中不易完全氧化，因此会导致燃油热值与理论值相差较大，燃烧效率降低，且发动机积碳增多。严重影响了发动机的能耗指标以及使用寿命。
目前，提升燃油燃烧效率的产品主要是清洁型或动力提升型燃油添加剂，其主要成分为聚异丁烯胺或聚醚胺等化合物，虽然此类燃油添加剂能够在一定程度上溶解发动机积碳，但其添加在燃油中，随燃油一同喷入气缸内，会造成燃油抗爆震性能降低，危害发动机的运行安全。
发明内容
为克服燃油添加剂的不足，本发明提供一种电瓷球提升燃油燃烧效率，实现节油目的。
本发明解决技术问题采用的技术方案如下：一种硅酸盐电瓷球由以下重量百分比的原料组成，氯化钠0.5～2％、氯化镁0.4～3％、三氧化二铝30～60％、氧化硅8～18％、氧化钙0.3～2％、氧化铁4～10％、五氧化二磷0.08～0.25％、氧化钾0.1～0.3％、氧化钛0.3～2％、氧化锌13～27％、氧化锶0.08～0.29％、氧化锆0.07～0.3％和氧化钡6％～23％。
所述的硅酸盐电瓷球通过以下步骤制备：
(1)称取以下重量百分比的原料：氯化钠0.5～2％、氯化镁0.4～3％、三氧化二铝30～60％、氧化硅8～18％、氧化钙0.3～2％、氧化铁4～10％、五氧化二磷0.08～0.25％、氧化钾0.1～0.3％、氧化钛0.3～2％、氧化锌13～27％、氧化锶0.08～0.29％、氧化锆0.07～0.3％和氧化钡6～23％；
(2)称取步骤(1)中原料总重量0.7～1.8倍的水加入到步骤(1)中的原料中，搅拌25～40分钟；
(3)将步骤(2)搅拌好的原料通过孔径为4～9mm的筛子，得到直径为4-9mm的球；
(4)将步骤(3)中的球在温度为1300～2500℃烧制6～9小时，得到直径为3～8mm的硅酸盐电瓷球。
将本发明制备形成的硅酸盐电瓷球放置在汽车空气过滤器进气口处，通过电瓷球所含的硅酸盐晶体的压电性能和热电性能，使得进入汽缸的气体中的部分水蒸气发生电离，形成高活性的氢离子和负氧离子，从而有效活化不饱和碳碳键，使燃油中不易充分燃烧的烯烃、芳烃等物质几乎完全氧化。
本发明还可以用于轮船或以依靠燃油机工作的工具。
本发明的有益效果为：本发明只需放置于汽车空气过滤器进气口处，无需进行复杂的操作，根据本身的性质即可有效提升燃油的实际热值，增强发动机动力，降低油耗，同时减少积碳，减少有害气体的排放，延长发动机的寿命。
附图说明
图1为本发明实施例1的连续行驶燃料消耗率曲线图；
图2为本发明实施例2的连续行驶燃料消耗率曲线图；
图3为本发明实施例3的连续行驶燃料消耗率曲线图；
图4为本发明实施例4的连续行驶燃料消耗率曲线图；
图5为本发明实施例5的连续行驶燃料消耗率曲线图。
具体实施方式
实施例1
称取以下重量百分比的原料：氯化钠0.6％、氯化镁0.4％、三氧化二铝50％、氧化硅8％、氧化钙0.3％、氧化铁4％、五氧化二磷0.15％、氧化钾0.1％、氧化钛0.3％、氧化锌13％、氧化锶0.08％、氧化锆0.07％和氧化钡23％，加入原料总重量0.8倍的水搅拌25分钟，搅拌好的原料通过孔径为4mm的筛子，得到直径为4mm的球在温度为1300℃烧制6小时，得到直径为3mm的硅酸盐电瓷球。
实施例2
称取以下重量百分比的原料：氯化钠2％、氯化镁3％、三氧化二铝20％、氧化硅18％、氧化钙2％、氧化铁9％、五氧化二磷0.25％、氧化钾0.3％、氧化钛2％、氧化锌20％、氧化锶0.25％、氧化锆0.2％和氧化钡23％，加入原料总重量0.8倍的水搅拌30分钟，搅拌好的原料通过孔径为4mm的筛子，得到直径为4mm的球在温度为1300℃烧制6小时，得到直径为3mm的硅酸盐电瓷球。
实施例3
称取以下重量百分比的原料：氯化钠1％、氯化镁3％、三氧化二铝30％、氧化硅18％、氧化钙2％、氧化铁10％、五氧化二磷0.15％、氧化钾0.3％、氧化钛2％、氧化锌27％、氧化锶0.29％、氧化锆0.26％和氧化钡6％，加入原料总重量0.7倍的水搅拌25分钟，搅拌好的原料通过孔径为6mm的筛子，得到直径为6mm的球在温度为1800℃烧制8小时，得到直径为5mm的硅酸盐电瓷球。
实施例4
称取以下重量百分比的原料：氯化钠1％、氯化镁3％、三氧化二铝60％、氧化硅8％、氧化钙2％、氧化铁4％、五氧化二磷0.15％、氧化钾0.3％、氧化钛2％、氧化锌13％、氧化锶0.29％、氧化锆0.26％和氧化钡6％，加入原料总重量1.8倍的水搅拌25分钟，搅拌好的原料通过孔径为6mm的筛子，得到直径为6mm的球在温度为2000℃烧制9小时，得到直径为5mm的硅酸盐电瓷球。
实施例5
称取以下重量百分比的原料：氯化钠2％、氯化镁3％、三氧化二铝20％、氧化硅18％、氧化钙2％、氧化铁9％、五氧化二磷0.25％、氧化钾0.3％、氧化钛2％、氧化锌20％、氧化锶0.25％、氧化锆0.2％和氧化钡23％，加入原料总重量0.8倍的水搅拌40分钟，搅拌好的原料通过孔径为9mm的筛子，得到直径为9mm的球在温度为2500℃烧制6小时，得到直径为8mm的硅酸盐电瓷球。
实施例6
称取以下重量百分比的原料：氯化钠1％、氯化镁3％、三氧化二铝30％、氧化硅18％、氧化钙2％、氧化铁10％、五氧化二磷0.15％、氧化钾0.3％、氧化钛2％、氧化锌27％、氧化锶0.29％、氧化锆0.26％和氧化钡6％，加入原料总重量0.7倍的水搅拌25分钟，搅拌好的原料通过孔径为6mm的筛子，得到直径为6mm的球在温度为1800℃烧制8小时，得到直径为5mm的硅酸盐电瓷球。将本实施例的硅酸盐电瓷球分别应用到表1五种车型
表1硅酸盐电瓷球应用在五种不同型号汽车的结果
由表1可知应用本发明硅酸盐电瓷球的五种型号的汽车马力提升5-25匹，同时在油耗方面有一定程度的降低，本发明的节油和提升动力的效果良好。
以上实施例只是对部分情况进行说明，并非将本发明限定在以上范围，燃油发动机，比如轮船、汽车，包括依靠燃油机工作的工具等，依照本发明做出的变形均落入本发明的保护范围。

Claims (4)

1.一种动力提升节油的硅酸盐电瓷球，其特征在于，由以下重量百分比的原料组成，氯化钠0.5～2％、氯化镁0.4～3％、三氧化二铝30～60％、氧化硅8～18％、氧化钙0.3～2％、氧化铁4～10％、五氧化二磷0.08～0.25％、氧化钾0.1～0.3％、氧化钛0.3～2％、氧化锌13～27％、氧化锶0.08～0.29％、氧化锆0.07～0.3％和氧化钡6％～23％。
2.根据权利要求1所述的硅酸盐电瓷球的制备方法，其特征在于，通过以下步骤制备：
S1.称取以下重量百分比的原料：氯化钠0.5～2％、氯化镁0.4～3％、三氧化二铝30～60％、氧化硅8～18％、氧化钙0.3～2％、氧化铁4～10％、五氧化二磷0.08～0.25％、氧化钾0.1～0.3％、氧化钛0.3～2％、氧化锌13～27％、氧化锶0.08～0.29％、氧化锆0.07～0.3％和氧化钡6～23％；
S2.称取步骤(1)中原料总重量0.7～1.8倍的水加入到步骤(1)中的原料中，搅拌25～40分钟；
S3.将步骤(2)搅拌好的原料通过孔径为4～9mm的筛子，得到直径为4-9mm的球；
S4.将步骤(3)中的球烧制后得到直径为3～8mm的硅酸盐电瓷球。
3.根据权利要求2所述硅酸盐电瓷球的制备方法，其特征在于步骤S4的烧制温度为1300～2500℃，烧制时间为6～9小时。
4.根据权利要求1所述的硅酸盐电瓷球的应用，应用在汽车、轮船或以燃油机工作的工具上。
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