A kind of classifier separator
Technical field
The present invention relates to preparation equipment technical fields, and in particular to a kind of classifier separator.
Background technique
With the high speed development of national economy and the increasingly raising of scientific and technological level.Heavy industry total output value is in its people
Accounting in GDP is constantly soaring, and heavy industry industry has become for one of China's mainstay industry.Ore extraction level of processing is made
The attach most importance to upstream source of industrial sector has become the important judgment criteria for determining industrial a chain efficiency and economic value, wherein gold
Category class ore extraction processing is most representative, that is some important metal ore resources in China, and most of is lean ore, converts into metal
The world Liang Zhan average product is relatively low.
There are following problems in current ore separators: first, the regular mode using chemical method is to mine
Substance is exploited and is sieved, and a large amount of heavy metal industrial effluent is easy to produce, and so not only generates a large amount of production peace
Full hidden danger, two carry out the ecological environment of strong influence locality, are very easy to go on the vicious circle route for first developing and administering afterwards.
Second, rough minerals can only be sieved in current ore separators, it can not be carried out further deep processing and
Purification extraction is carried out to the part for having economic value.Third, it is most of merely just with physical machine in current ore separators
The mode of tool carries out screening separation to minerals, it is easy to because the hardness and particle issues of ore make machine get stuck, in this way
One extends the production cycle, and two reduce the efficiency of exploitation and processing, significantly increases cost.4th, current choosing
Mine machine cannot be finely divided processing to the minerals for having economic value part, so that subsequent processing is many and diverse, processing efficiency is low.
So becoming current urgent need in view of the above-mentioned problems, designing and developing a kind of classifier separator.
Invention new content
In order to solve the problems, such as background technique, the present invention provides a kind of classifier separators.
Its technical solution are as follows:
A kind of classifier separator is crushed including a grade working table, secondary work platform, the level-one being arranged on a grade working table
Level-one magnetic separation system on secondary work platform, two-stage crushing system, secondary magnetic separation is arranged in system, dust pelletizing system, filtration system
System, the screening system below secondary work platform;
The level-one crushing system includes feed hopper, broken tank, shaft, ram one, groove ring, motor, bracket one, blanking
Guan Yi, crushing cutter one;The lower end of hopper is connect with broken tank upper end, and the shaft setting turns in broken tank inside center
It is evenly arranged on axis and rams one, both ends of the shaft connect with the motor being located on the outside of broken tank, bottom setting in the broken tank
Fluted ring, the broken tank are arranged in one upper end of bracket, and the feeder pipe one is connect with broken tank lower end, in feeder pipe one
It is even to be provided with crushing cutter one;
The dust pelletizing system includes cleaning shaft, hole, fan, filter opening, collecting pipe, recycling bins one, accumulator tank one;It is described
Cleaning shaft upper end is connect with one lower end of feeder pipe, and the cleaning shaft two sides are provided with fan, collecting pipe, the fan with
A hole, the dedusting of the collecting pipe and cleaning shaft junction are evenly arranged on the cleaning shaft side wall of cleaning shaft junction
Filter opening is evenly arranged on pipe side wall, described collecting pipe one end is connect with the recycling bins one for being located at cleaning shaft bottom, described
Accumulator tank one is arranged below cleaning shaft lower end;
The filtration system includes bracket two, crawler belt, tipping bucket, electromagnetism iron, electrical conduction mechanism;The bracket two is located at dedusting
Pipeline side, the crawler belt setting are evenly arranged with multiple tipping buckets on bracket two, on crawler belt, are provided with electromagnet in tipping bucket
Bar, crawler belt two sides are equipped with electrical conduction mechanism;
The level-one magnetic separation system include collection bucket one, circular groove, discharge port one, discharge port two, recovery tube, recycling bins two,
Horn, rotary shaft, electromagnet suction disc, conduction rack, breaking band;The collection bucket one is located at below crawler belt, the circular groove and collection
Struggle against lower end connection, and circular groove bottom is respectively arranged with discharge port one and discharge port two, and discharge port two is connect with recovery tube, recovery tube
It is connect with recycling bins two, the horn setting is provided with rotary shaft on two top of recycling bins, horn, and rotary shaft lower end is uniformly set
Multiple electromagnet suction discs are equipped with, horn one end is provided with conduction rack, and conduction rack lower end is provided with breaking band;
The two-stage crushing system includes broken pipeline one, reciprocating machine arm, ram two, ram three, broken pipeline two, electricity
Machine three, breaker roll, crushing cutter two;One upper end of broken pipeline is connect with discharge port one, and broken one two sides of pipeline are symmetrical
It is provided with reciprocating machine arm, reciprocating machine arm one end, which is provided with, rams two, one liang of the broken pipeline of reciprocating machine arm position
Inner sidewall is equipped with and rams three, and broken pipeline two connect with broken one lower end of pipeline, is crushed in pipeline two and is provided with multiple be crushed
Roller, breaker roll one end are connect with motor three, and bottom is evenly arranged with crushing cutter two in broken pipeline two;
The two-stage magnetic separation system include shell, leak hole, shell block, inner ring block, groove lines, fan machine, inner ring,
Electromagnet block, favourable turn, accumulator tank two, feeder pipe two;Two lower end of broken pipeline and cage connection, the outer casing bottom side
It is evenly arranged with leak hole, shell block is provided on the shell of the leak hole side, fluted line is set on upper shell inner wall
Road, upper shell are provided with fan machine, and inner ring is provided in shell, and inner ring block is provided in inner ring, is uniformly set inside inner ring
It is equipped with electromagnet block, electromagnet block is arranged in the shaft of favourable turn, and favourable turn is located in outer side of shell, and accumulator tank two is arranged in leak hole
Below position, the feeder pipe two is connect with outer casing bottom;
The screening system is hung including screening tank, collar stop, screening hole, auger knife, motor four, collection bucket two, fixation
Plate;The screening tank upper end is connect with two lower end of feeder pipe, and multiple collar stops, the screening tank are provided on the screening tank
Bottom is provided with screening hole, and screening is provided with collection bucket two below hole, sieves and is provided with auger knife in tank, auger knife both ends and electricity
Machine four connects, and in secondary work platform bottom, fixed platform sling side is connect with screening tank, collection bucket two for the fixed platform sling setting.
It advanced optimizes, the crushing cutter diameter dimension is sequentially reduced from top to down.
It advanced optimizes, the fan of the cleaning shaft side is to be correspondingly arranged with cleaning shaft other side collecting pipe, is removed
The fan of dirt pipeline two sides, collecting pipe sequence are opposite.
It advanced optimizes in the tipping bucket and is uniformly arranged hole.
It advanced optimizes, electromagnetism iron both ends are provided with conductive head, and conductive head contacts energization with electrical conduction mechanism.
It advanced optimizes, two, the reciprocating machine arm are one group, are divided to two groups to be staggered respectively in broken pipeline one
Different two sides, on two groups of reciprocating machine arms ram two, raming three is vertically arranged in a staggered manner.
It advanced optimizes, the collar stop is divided into multiple regions, the screening pot bottom of different zones for pot bottom is sieved
It is correspondingly arranged on various sizes of screening hole, is correspondingly arranged on collection bucket two below the screening tank in each region.
It advanced optimizes, the screening pore size of the different zones screening pot bottom successively increases along auger knife operative orientation
Greatly.
It advanced optimizes, is provided with flanged ring on the breaker roll.
It advanced optimizes, the open circuit band is located at the top nearby of discharge port one.
It is different from the prior art, above-mentioned technical proposal has the following beneficial effects:
(1) ore separators of the invention passes through level-one crushing system, dust pelletizing system, filtration system, level-one magnetic separation system, second level
Crushing system, two-stage magnetic separation system, screening system, cleaning system be crushed minerals, dedusting, screening, cleaning obtain product
It is on very good terms costly ore, ore dressing process environment-friendly high-efficiency.
(2) ore separators of the invention can finely sieve minerals, be conducive to carry out minerals further
Deep processing and purification extraction carried out to the part for having economic value, and can there will be economic value part by magnetic separation system
Minerals are finely divided processing, and subsequent processing is simplified and effectively improves beneficiating efficiency.
(3) ore separators of the invention sieves after being crushed by two crushing systems to minerals, can prevent
The occurrence of machine as caused by the hardness and particle issues of ore gets stuck, with short production cycle, high in machining efficiency, cost
It is low.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the schematic diagram of internal structure of level-one crushing system of the present invention;
Fig. 3 is the schematic diagram of internal structure of dust pelletizing system of the present invention;
Fig. 4 is the structural schematic diagram of filtration system of the present invention;
Fig. 5 is the structural schematic diagram of level-one magnetic separation system of the present invention;
Fig. 6 is the structural schematic diagram of collection bucket one of the present invention, circular groove;
Fig. 7 is the structural schematic diagram of two-stage crushing system of the present invention;
Fig. 8 is the schematic diagram of internal structure of two-stage crushing system of the present invention;
Fig. 9 is the structural schematic diagram of two-stage magnetic separation system of the present invention;
Figure 10 is the schematic diagram of internal structure of two-stage magnetic separation system of the present invention;
Figure 11 is the structural schematic diagram of screening system of the present invention
Description of symbols:
Wherein: a grade working table 1, feed hopper 2, broken tank 201, shaft 202, rams 1, is recessed at secondary work platform 101
Grooved ring 204, motor 205, bracket 1, feeder pipe 1, crushing cutter 1, cleaning shaft 3, hole 301, fan 302,
Filter opening 303, collecting pipe 304, recycling bins 1, accumulator tank 1, bracket 24, crawler belt 401, tipping bucket 402, electromagnetism iron
403, electrical conduction mechanism 404, collection bucket 1, circular groove 501, discharge port 1, discharge port 2 503, recovery tube 504, recycling bins two
505, horn 506, rotary shaft 507, electromagnet suction disc 508, conduction rack 509, breaking band 5010, broken pipeline 1, reciprocating machine
Arm 601, ram 2 602, ram 3 603, broken pipeline 2 604, motor 3 605, breaker roll 606, crushing cutter 2 607, shell
7, leak hole 701, shell block 702, inner ring block 703, groove lines 704, fan machine 705, inner ring 706, electromagnet block 707,
Favourable turn 708, accumulator tank 2 709, feeder pipe 2 7010, screening tank 8, collar stop 801, screening hole 802, auger knife 803, motor
4 804, collection bucket 2 805, fixed platform sling 806.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~11, a kind of classifier separator of the present embodiment, including a grade working table 1, secondary work platform 101,
Level-one crushing system on one grade working table 1, dust pelletizing system, filtration system are set, are arranged in one on secondary work platform 101
Grade magnetic separation system, two-stage crushing system, two-stage magnetic separation system, the screening system positioned at 101 lower section of secondary work platform;
The level-one crushing system includes feed hopper 2, broken tank 201, shaft 202, one 203, groove ring 204 of raming, electricity
Machine 205, bracket 1, feeder pipe 1, crushing cutter 1;2 lower end of feed hopper is connect with broken 201 upper end of tank, institute
It states the setting of shaft 202 and is evenly arranged in broken 201 inside center of tank, shaft 202 and ram 1,202 both ends of shaft and position
Motor 205 in broken 201 outside of tank connects, and fluted ring 204, the broken tank 201 is arranged in bottom in the broken tank 201
It is arranged in one 206 upper end of bracket, the feeder pipe 1 connect with broken 201 lower end of tank, is uniformly arranged in feeder pipe 1
There is crushing cutter 1;
The dust pelletizing system includes cleaning shaft 3, hole 301, fan 302, filter opening 303, collecting pipe 304, recycling bins one
305, accumulator tank 1;3 upper end of cleaning shaft is connect with one 207 lower end of feeder pipe, and 3 two sides of cleaning shaft are all provided with
It is equipped with fan 302, collecting pipe 304, is evenly arranged on the fan 302 and 3 side wall of cleaning shaft of 3 junction of cleaning shaft
It is evenly arranged with filter opening 303 on hole 301, the collecting pipe 304 and 3 side wall of cleaning shaft of 3 junction of cleaning shaft, it is described
304 one end of collecting pipe is connect with the recycling bins 1 for being located at 3 bottom of cleaning shaft, and the accumulator tank 1 is arranged in dust removing tube
Below 3 lower end of road;
The filtration system includes bracket 24, crawler belt 401, tipping bucket 402, electromagnetism iron 403, electrical conduction mechanism 404;It is described
Bracket 24 is located at 3 side of cleaning shaft, and the crawler belt 401 is arranged on bracket 24, and multiple turn over is evenly arranged on crawler belt 401
Bucket 402, electromagnetism iron 403 is provided in tipping bucket 402, and 401 two sides of crawler belt are equipped with electrical conduction mechanism 404;
The level-one magnetic separation system includes collection bucket 1, circular groove 501, discharge port 1, discharge port 2 503, recovery tube
504, recycling bins 2 505, horn 506, rotary shaft 507, electromagnet suction disc 508, conduction rack 509, breaking band 5010;The collection
1 are struggled against positioned at 401 lower section of crawler belt, the circular groove 501 is connect with one 5 lower end of collection bucket, and 501 bottom of circular groove is respectively arranged with discharging
Mouth 1 and discharge port 2 503, discharge port 2 503 are connect with recovery tube 504, and recovery tube 504 is connect with recycling bins 2 505, institute
It states the setting of horn 506 and is provided with rotary shaft 507 on 2 505 top of recycling bins, horn 506,507 lower end of rotary shaft is uniformly arranged
There are multiple electromagnet suction discs 508,506 one end of horn is provided with conduction rack 509, and 509 lower end of conduction rack is provided with breaking band 5010;
The two-stage crushing system includes broken pipeline 1, reciprocating machine arm 601, rams 2 602, rams 3 603, is broken
Broken pipeline 2 604, motor 3 605, breaker roll 606, crushing cutter 2 607;One 6 upper end of broken pipeline and discharge port 1
Connection, broken one 6 two sides of pipeline are symmetrically arranged with reciprocating machine arm 601, and 601 one end of reciprocating machine arm, which is provided with, rams two
602, one 6 liang of inner sidewalls of broken pipeline of 601 position of reciprocating machine arm, which are equipped with, rams 3 603, be crushed pipeline 2 604 with
Broken one 6 lower end of pipeline connection, is crushed in pipeline 2 604 and is provided with multiple breaker rolls 606,606 one end of breaker roll and motor three
605 connections are crushed bottom in pipeline 2 604 and are evenly arranged with crushing cutter 2 607;
The two-stage magnetic separation system includes shell 7, leak hole 701, shell block 702, inner ring block 703, groove lines
704, fan machine 705, inner ring 706, electromagnet block 707, favourable turn 708, accumulator tank 2 709, feeder pipe 2 7010;The broken pipe
2 604 lower end of road is connect with shell 7, and 7 bottom side of shell is evenly arranged with leak hole 701,701 side of leak hole it is outer
It is provided with shell block 702 on shell 7, fluted lines 704 is set on 7 upper end inner wall of shell, 7 upper end of shell is provided with fan machine
705, inner ring 706 is provided in shell 7, and inner ring block 703 is provided in inner ring 706, is evenly arranged with electromagnetism inside inner ring 706
Iron block 707, electromagnet block 707 are arranged in the shaft of favourable turn 708, and favourable turn 708 is located in 7 outside of shell, and accumulator tank 2 709 is set
It sets below 701 position of leak hole, the feeder pipe 2 7010 is connect with 7 bottom of shell;
The screening system includes screening tank 8, collar stop 801, screening hole 802, auger knife 803, motor 4 804, receives
Collection bucket 2 805, fixed platform sling 806;8 upper end of screening tank is connect with 2 7010 lower end of feeder pipe, is arranged on the screening tank 8
There are multiple collar stops 801,8 bottom of screening tank is provided with screening hole 802, sieves and is provided with collection bucket two below hole 802
805, it sieves in tank 8 and is provided with auger knife 803,803 both ends of auger knife are connect with motor 4 804, and the fixed platform sling 806 is arranged
In 101 bottom of secondary work platform, fixed 806 side of platform sling is connect with screening tank 8, collection bucket 2 805.
208 diameter dimension of crushing cutter is sequentially reduced from top to down.
The fan 302 of 3 side of cleaning shaft is to be correspondingly arranged with 3 other side collecting pipe 304 of cleaning shaft, dust removing tube
Fan 302, the collecting pipe 304 of 3 two sides of road sort on the contrary.
Hole is uniformly arranged in the tipping bucket 402.
403 both ends of electromagnetism iron are provided with conductive head, and electrical conduction mechanism 404 is charging bracket, conductive head and three-way motor
The contact of structure 404 is powered.
601 two, the reciprocating machine arm are one group, are divided to two groups to be staggered respectively in the difference two of broken pipeline 1
Side, on two groups of reciprocating machine arms 601 ram 2 602, raming 3 603 is vertically arranged in a staggered manner.
The collar stop 801 will sieve 8 bottom of tank and be divided into multiple regions, and 8 bottom of the screening tank correspondence of different zones is set
It is equipped with various sizes of screening hole 802, is correspondingly arranged on collection bucket 2 805 below the screening tank 8 in each region.
802 size of screening hole of the different zones screening 8 bottom of tank is sequentially increased along 803 operative orientation of auger knife.
Flanged ring is provided on the breaker roll 606.
The open circuit band 5010 is located at the top nearby of discharge port 1.
When the invention works: mined mineral aggregate being poured into broken tank 201 by feed hopper 2, shaft 202 drives
One 203 high speed rotations of raming hit mineral aggregate so that in mineral aggregate the loose soil property of non-metal kind be knocked it is broken, raw material high speed
It contacts in rotating percussion with groove ring 204 and is further crushed by friction.Motor 205 drives 202 high-speed rotation of shaft.When raw material is complete
After being crushed at level-one, falling under the effect of gravity along feeder pipe 1, raw material and crushing cutter 1 are hit while falling,
In loose soil layer by further hit broken to separate with the metallic ore substance rich in economic value, the raw material after separation
It is fallen in cleaning shaft 3 along feeder pipe 1.Raw material is in cleaning shaft 3 along the cleaning shaft 3 being obliquely installed in weight
It is constantly tumbled under power effect, the high wind that fan 302 generates has been blown in cleaning shaft 3 by hole 301, and high wind has taken away dirt
Soil, and collecting pipe 304 is blown by the filter opening 303 of opposite side, dust is collected into recycling bins 1 along collecting pipe 304,
And the metallic ore substance of bulky grain can be stopped to stay in cleaning shaft 3 by filter opening 303.The metallic ore substance of dedusting is from dedusting
The outlet of 3 lower end of pipeline is fallen to be caught by tipping bucket 402, and wherein tipping bucket 402 is internally provided with hole, the dust meeting not being removed clean
It is fallen out, is dropped in accumulator tank 1 by hole.Tipping bucket 402 is driven by crawler belt 401 and moves, the electromagnetism in tipping bucket 402
When iron passes through electrical conduction mechanism 404, the conductive head at 403 both ends of electromagnetism iron contacts energization with electrical conduction mechanism 404, so that electric
Magnet bar 403 has certain magnetism in a short time, this can guarantee the metallic ore substance that cleaning shaft 3 is fallen, most
It is possible greatly to be absorbed and caught by tipping bucket 402.When Open Side Down for the steering of tipping bucket 402, because magnet is with the time
Constantly weaken, under gravity, the metallic ore substance for being collected in tipping bucket 402 is fallen in collection bucket 1, metalliferous mineral
Matter is transported in circular groove 501 by collection bucket 1, and minerals strong with metallicity at this time are adsorbed by electromagnet suction disc 508
On its panel, and metallicity is weak or impurity of not metallicity is fallen in 501 bottom of circular groove, passes through 507 band of rotary shaft
Dynamic 508 constantly rotation, impurity fall to recovery tube 504 along discharge port 2 503, have finally been transported in recycling bins 2 505.
When breaking band 5010 of the electromagnet suction disc 508 by 509 lower section of conduction rack, electromagnet suction disc 508 can connect with breaking band 5010
Touching, electromagnet suction disc 508 loses magnetism at this time, is no longer adsorbed on electromagnet suction disc 508 with the strong minerals of metallicity, and fall
It falls on 501 bottom of circular groove and then has been swept in discharge port 1, the strong minerals of metallicity are fallen in broken pipeline 1
Constantly tenesmus under gravity.601 high speed reciprocating motion of reciprocating machine arm, drive are ramed high-frequent reciprocating between 2 602
Hit, at the same drive ram 2 602 and high-frequent reciprocating between 3 603 of raming hit, enable to the metallicity of high rigidity strong
Minerals be further crushed refinement, then the strong minerals of metallicity fall in broken pipeline 2 604 knife two that is broken
607 and breaker roll 606 hit shearing be refined into the small particle of granularity, so that the machine during subsequent magnetic separation is not in card
It can guarantee that the fine impurity by not metallicity is stripped out while shell.Impurity is removed clean minerals and is fed to outside
In shell 7.After minerals enter shell 7, the minerals with metallicity are because the magnetism of electromagnet block 707 has been attracted to inner ring
706 outer surface then passes through leak hole 701 and falls in accumulator tank 2 709 without the impurity of metallicity.With electromagnet block 707
It is constantly rotated under the drive of favourable turn 708, the minerals with metallicity turn due to magneticaction in the outer surface of inner ring 706 simultaneously
It moves until turning at inner ring block 703, the minerals with metallicity are swept by inner ring block 703, are fallen into feeder pipe two
In 7010.Shell block 702 can guarantee that the metallic ore substance rich in economic value is not fallen out in leak hole 701.Fan machine
705 generation high wind form circulation in shell 7, ensure that above-mentioned magnetic separation process being capable of progress rapidly and efficiently.Groove lines 704
It can guarantee in shell 7 to be not in turbulent flow phenomenon.Metallic ore substance is fallen in screening tank 8 by feeder pipe 2 7010,
It sieves in tank 8 and is further rubbed by auger knife 803, the metallic ore substance of varying particle size passes through various sizes of screening hole
802 fall in corresponding collection bucket 2 805.Collar stop 801 can guarantee the minerals of variable grain quilt to the greatest extent
It separates, the bigger minerals of particle can be fallen to more below, then be gone to sticks and staves by 803 groove lines of auger knife, then along sieve
Point hole 802 is fallen down, the small minerals of particle, can be fallen at the very start by sieving hole 802.Varying particle size after classification
Minerals obtain the good minerals rich in economic value of gradation sizing by the different collections of collection bucket 2 805.
Although the various embodiments described above are described, once a person skilled in the art knows basic wounds
The property made concept, then additional changes and modifications can be made to these embodiments, so the above description is only an embodiment of the present invention,
It is not intended to limit scope of patent protection of the invention, it is all to utilize equivalent structure made by description of the invention and accompanying drawing content
Or equivalent process transformation, being applied directly or indirectly in other relevant technical fields, similarly includes in patent of the invention
Within protection scope.