CN204892121U - Vibrating magnetic field screening machine - Google Patents

Vibrating magnetic field screening machine Download PDF

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CN204892121U
CN204892121U CN201520365270.2U CN201520365270U CN204892121U CN 204892121 U CN204892121 U CN 204892121U CN 201520365270 U CN201520365270 U CN 201520365270U CN 204892121 U CN204892121 U CN 204892121U
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magnetic field
concentrate
screen frame
sieve
magnetic
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张颖新
冯安生
程晓峰
马晓楠
于岸洲
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Zhengzhou Institute of Multipurpose Utilization of Mineral Resources CAGS
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Abstract

The utility model discloses a vibrating magnetic field sieve separator comprises parts such as casing, permanent magnetism magnetic system, reel, sieve, isolation spring, exciting motor, branch feed cylinder, distributing device, concentrate storehouse, middling storehouse, concentrate ore discharge valve, middling ore discharge valve and spiral discharge device. The permanent magnetic systems are positioned on two sides of the shell; the screen frame is connected to the inner side of the shell through a vibration isolation spring; the sieve plate is obliquely fixed in the sieve frame; the excitation motor is fixed on the upper part of the screen frame; the distributing cylinder is arranged at the upper part of the shell, and the bottom of the distributing cylinder is connected with the distributing device; the spiral discharging device is fixed at the bottom of the concentrate bin. The method is suitable for the concentration of minerals such as magnetite, vanadium-titanium magnetite, roasted magnetite and the like, can effectively improve the concentrate grade, and has the advantages of low energy consumption, simple structure, strong adaptability, difficult blockage of sieve pores, convenient operation and maintenance and the like.

Description

一种振动磁场筛选机A vibrating magnetic field screening machine

技术领域 technical field

本实用新型涉及一种磁选机技术,具体说是设计一种振动磁场筛选机。该设备可用于磁铁矿、钒钛磁铁矿和焙烧磁铁矿等矿物的精选。 The utility model relates to a magnetic separator technology, in particular to designing a vibrating magnetic field screening machine. This equipment can be used for the selection of minerals such as magnetite, vanadium-titanium magnetite and roasted magnetite.

背景技术 Background technique

目前,我国铁矿资源的贫、细、杂化趋势越来越严重,如何提高铁精矿品位、降低能耗、节约成本成是我国铁矿选矿研究的重点方向。磁团聚重选法是磁铁矿精选的重要方法,利用该方法研制的设备主要有磁团聚重选机、磁选柱和磁场筛选机。 At present, the trend of poverty, fineness and hybridization of my country's iron ore resources is becoming more and more serious. How to improve the grade of iron ore concentrate, reduce energy consumption and save costs has become the key direction of my country's iron ore beneficiation research. Magnetic agglomeration gravity separation is an important method for magnetite beneficiation. The equipment developed by this method mainly includes magnetic agglomeration gravity separation machine, magnetic separation column and magnetic field screening machine.

磁团聚重选机是1984年地矿部综合利用研究所与首钢矿业公司合作研究成功的。该机采用永磁磁系,其磁系呈圆筒状,有3~4层,分为内磁系、中磁系、外磁系,每层磁块间断配置,在内磁系与中磁系、中磁系与外磁系之间的两个分选区形成0~15mT的低弱不均匀不连续的恒定磁场,分选水流以一定压力从给水环给入分选区,开始选别过程。磁铁矿颗粒在变化的磁场力、上升水流动力和自身有效重力的联合作用下,在进入分选区时形成轻度的磁团聚;磁团聚在进入无磁场区时由于上升水流对矿浆施加剪切冲洗作用被分散;再向下进入有磁场区,由于磁场力的作用又形成轻度的磁团聚。这样磁团聚在沉降过程中处于反复分散-团聚-分散的状态,在分选水流的冲刷淘洗作用下不断得到净化,磁团聚中夹杂的单体脉石和连生体被上升水流带走,成为尾矿;纯化后的磁团聚继续向下运动成为精矿。该设备的缺点是不能将粗粒连生体和脉石脱掉、易跑黑等。 The magnetic agglomeration re-separator was successfully researched by the Comprehensive Utilization Research Institute of the Ministry of Geology and Mineral Resources and Shougang Mining Company in 1984. The machine adopts a permanent magnetic system, which is cylindrical and has 3 to 4 layers, which are divided into inner magnetic system, middle magnetic system and outer magnetic system. The magnetic blocks of each layer are arranged intermittently. The two sorting areas between the magnetic system, the middle magnetic system and the outer magnetic system form a low, weak, uneven and discontinuous constant magnetic field of 0~15mT. The sorting water flow is fed into the sorting area from the water supply ring at a certain pressure, and the sorting process begins. Under the combined action of changing magnetic field force, rising water flow force and its own effective gravity, magnetite particles form mild magnetic agglomeration when entering the separation area; when magnetic agglomeration enters the non-magnetic field area, the upward water flow exerts shear on the pulp The flushing effect is dispersed; and then enters the magnetic field area downwards, and forms a slight magnetic agglomeration due to the magnetic field force. In this way, the magnetic agglomeration is in the state of repeated dispersion-agglomeration-dispersion during the sedimentation process, and is continuously purified under the washing and elutriation of the sorting water flow. ore; the purified magnetic agglomerates continue to move downward to become concentrate. The disadvantage of this equipment is that it cannot remove the coarse-grained joints and gangues, and it is easy to run black and so on.

磁选柱是鞍山钢铁学院选矿教研室在20世纪90年代初研制成功的一种新型电磁式高效磁重选矿设备。磁选柱采用特殊的供电机制使励磁线圈在分选空间产生特殊的磁场变换机制,对矿浆进行反复多次的磁聚合-分散-磁聚合作用,能充分分离出常规磁选设备产品中夹杂的中、贫连生体及单体脉石。磁选柱的磁感应强度在0~20mT之间,而且可以根据矿石性质的变化随时调节,选分空间的磁场时有时无、顺序向下、循环往复,而且循环周期也可根据矿石性质的变化随时调节。其选分过程:给矿矿浆由给矿斗经给矿管进入磁选柱中上部,磁性颗粒特别是单体磁性颗粒在由上而下的磁场力作用下,团聚与分散反复交替进行,再加上由下而上的切向上升水流的冲洗、淘洗作用,使夹杂于其中的单体脉石和中、贫连生体由上升水流带动上升,由上部溢流槽溢出成为尾矿。磁铁矿颗粒,包括单体磁铁矿颗粒和磁铁矿富连生体,在连续向下的磁场力及磁链有效重力的作用下,不为上升水流所冲带,而由下部精矿排矿管排出成为高品位磁铁矿精矿。该设备的缺点是耗水量大,能耗高,且设备高度较高。 The magnetic separation column is a new type of electromagnetic high-efficiency magnetic gravity separation equipment successfully developed by the Mineral Processing Department of Anshan Iron and Steel Institute in the early 1990s. The magnetic separation column adopts a special power supply mechanism to make the excitation coil generate a special magnetic field transformation mechanism in the separation space, and performs repeated magnetic polymerization-dispersion-magnetic polymerization on the pulp, which can fully separate the inclusions in conventional magnetic separation equipment products. Medium and poor conjoined organisms and single gangue. The magnetic induction of the magnetic separation column is between 0 and 20mT, and it can be adjusted at any time according to the change of ore properties. adjust. Its separation process: the ore feeding slurry enters the upper part of the magnetic separation column from the ore feeding hopper through the ore feeding pipe, and the magnetic particles, especially the single magnetic particles, are repeatedly agglomerated and dispersed under the action of the magnetic field force from top to bottom, and then Coupled with the flushing and elutriation effect of the tangential rising water flow from bottom to top, the single gangue and the medium and poor conjoined organisms mixed in it will rise up driven by the rising water flow, and overflow from the upper overflow tank to become tailings. Magnetite particles, including single magnetite particles and magnetite-rich conjoined bodies, are not washed by the rising water flow, but are discharged by the lower concentrate under the action of the continuous downward magnetic field force and the effective gravity of the magnetic chain. The ore pipe is discharged into high-grade magnetite concentrate. The disadvantages of this equipment are large water consumption, high energy consumption and high equipment height.

磁场筛选机是中国地质科学院郑州矿产综合利用研究所在1994年发明的磁场筛选法基础上研制的新型磁铁矿选矿专利设备,它是继磁团聚重选工艺后在弱磁精选领域的新发展。磁筛主要针对传统磁选机极易夹杂脉石、更难分离开连生体的缺陷,利用磁铁矿在相对均匀的弱磁场中将磁铁矿磁化成链状磁聚团,增大了磁铁矿与脉石连生体沉降速度差、尺寸差,利用安装在磁场中的筛网有效地将脉石和连生体分离,链状磁聚团从筛上排出成为精矿,脉石和连生体透过筛孔成为中矿。该设备对磁铁矿精选提质效果明显,具有粒度适用范围广、用水量小,分选精度高以及能耗低等优点,但其缺点是筛孔易堵塞,后期筛网维护保养不便。 The magnetic field screening machine is a new patented equipment for magnetite beneficiation developed on the basis of the magnetic field screening method invented by Zhengzhou Institute of Comprehensive Utilization of Mineral Resources, Chinese Academy of Geological Sciences in 1994. develop. The magnetic sieve is mainly aimed at the defect that the traditional magnetic separator is easy to contain gangue and it is more difficult to separate the conjoined body. The magnetite is used to magnetize the magnetite into a chain-like magnetic cluster in a relatively uniform weak magnetic field, which increases the magnetic field. Iron ore and gangue joints have poor sedimentation speed and size. The screen installed in the magnetic field is used to effectively separate gangue and joints. Chain magnetic aggregates are discharged from the screen to become concentrates, and gangues and joints pass through The sieve holes become middle ore. This equipment has obvious effects on magnetite selection and quality improvement, and has the advantages of wide application range of particle size, small water consumption, high sorting accuracy and low energy consumption, but its disadvantage is that the screen holes are easy to block and the later maintenance of the screen is inconvenient.

综上所述,以磁场筛选机为代表的这类低弱磁场精选设备基本解决困扰我国铁矿多年的提质降杂问题,而且还在一定程度上具有节能降耗的效果,但也存在各自的缺点。 To sum up, this kind of low-weak magnetic field selection equipment represented by the magnetic field screening machine basically solves the problem of quality improvement and impurity reduction that has plagued my country's iron ore for many years, and also has the effect of saving energy and reducing consumption to a certain extent, but there are also respective shortcomings.

实用新型内容 Utility model content

针对现有技术中,磁场筛选机筛孔容易堵塞的缺点,本实用新型提供一种处理量大,连续作业,筛板自清洗的振动磁场筛选机。 Aiming at the disadvantage that the sieve hole of the magnetic field screening machine is easily blocked in the prior art, the utility model provides a vibrating magnetic field screening machine with large processing capacity, continuous operation and self-cleaning sieve plate.

为了实现上述目的,本实用新型采用的技术方案是:一种振动磁场筛选机,包括壳体、永磁磁系、筛框、筛板、隔振弹簧、激振电机、分料筒、布料器、精矿仓、中矿仓、精矿排矿阀、中矿排矿阀和螺旋排料装置等部件组成。其特征在于:所述永磁磁系位于壳体两侧;筛框通过隔振弹簧连接于壳体内侧;筛板倾斜固定于筛框内;激振电机固定于筛框上部;分料筒设置于壳体上部,分料筒底部与布料器连接;螺旋排料装置固定于精矿仓底部。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a vibrating magnetic field screening machine, including a housing, a permanent magnetic system, a screen frame, a screen plate, a vibration isolation spring, an exciting motor, a material distribution cylinder, and a distributor , concentrate bin, middle ore bin, concentrate discharge valve, middle ore discharge valve and spiral discharge device and other components. It is characterized in that: the permanent magnetic system is located on both sides of the shell; the screen frame is connected to the inside of the shell through a vibration isolation spring; the sieve plate is obliquely fixed in the screen frame; the excitation motor is fixed on the upper part of the screen frame; On the upper part of the shell, the bottom of the distribution cylinder is connected with the distributor; the screw discharge device is fixed at the bottom of the concentrate bin.

激振电机采用间断或连续工作方式,两台激振电机同步反向旋转,堵塞在筛孔上的难筛颗粒或矿泥受到激振力作用,脱离筛面进入中矿仓。 The vibration excitation motors work intermittently or continuously, and the two excitation motors rotate in reverse synchronously. The hard-to-screen particles or slime that are blocked on the screen holes are subjected to the excitation force, and they leave the screen surface and enter the intermediate ore bin.

所述筛板沿筛框均匀排列。 The sieve plates are evenly arranged along the sieve frame.

所述筛板的筛面平行于永磁磁系形成的磁力线。 The sieve surface of the sieve plate is parallel to the magnetic force lines formed by the permanent magnet system.

所述激振电机分别布置于筛框两端,同步反向旋转。 The vibration-exciting motors are respectively arranged at both ends of the screen frame and rotate in opposite directions synchronously.

与现有技术相比: Compared with existing technology:

1)采用分料筒和布料器,保证矿浆均匀给到筛板上。 1) The distribution cylinder and distributor are used to ensure that the ore slurry is evenly fed to the sieve plate.

2)激振电机同步反向旋转,带动筛板振动,有效防止筛网堵塞; 2) The vibration excitation motor rotates synchronously and reversely to drive the vibration of the sieve plate, effectively preventing the screen from clogging;

3)螺旋排料装置有效防止精矿仓堵塞。 3) The spiral discharge device effectively prevents the blockage of the concentrate bin.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

图2是本实用新型的剖视图。 Fig. 2 is a sectional view of the utility model.

具体实施方式 Detailed ways

如图1所示,一种振动磁场筛选机,由壳体1、永磁磁系2、筛框3、筛板4、隔振弹簧5、激振电机6、分料筒7、布料器8、精矿仓9、中矿仓10、精矿排矿阀11、中矿排矿阀12和螺旋排料装置13等部件组成。其特征在于:所述永磁磁系2位于壳体1两侧;筛框3通过隔振弹簧5连接于壳体1内侧;筛板4倾斜固定于筛框3内;激振电机6固定于筛框3上部;分料筒7设置于壳体1上部,分料筒7底部与布料器8连接;螺旋排料13装置固定于精矿仓9底部。筛板4沿筛框3均匀排列。筛板4的筛面平行于永磁磁系2形成的磁力线。激振电机6分别布置于筛框3两端,同步反向旋转。 As shown in Figure 1, a vibrating magnetic field screening machine consists of a housing 1, a permanent magnet system 2, a screen frame 3, a screen plate 4, a vibration isolation spring 5, an exciting motor 6, a material distribution cylinder 7, and a distributor 8 , concentrate bin 9, middle ore bin 10, concentrate ore discharge valve 11, middle ore discharge valve 12 and spiral discharge device 13 and other components. It is characterized in that: the permanent magnetic system 2 is located on both sides of the housing 1; the screen frame 3 is connected to the inner side of the housing 1 through a vibration isolation spring 5; the screen plate 4 is obliquely fixed in the screen frame 3; the excitation motor 6 is fixed on the The upper part of the screen frame 3; the material distribution cylinder 7 is arranged on the upper part of the shell 1, and the bottom of the material distribution cylinder 7 is connected with the distributor 8; the spiral discharge 13 device is fixed at the bottom of the concentrate bin 9. The sieve plates 4 are evenly arranged along the sieve frame 3 . The screen surface of the sieve plate 4 is parallel to the magnetic lines of force formed by the permanent magnet system 2 . Vibration motors 6 are respectively arranged at both ends of the screen frame 3 and rotate in opposite directions synchronously.

本振动磁场筛选机为连续作业,操作步骤如下:工作时,矿浆通过分矿筒经过布料器均匀给入筛板上,在尽量均匀的磁场中,被磁化的颗粒沿磁力线方向形成链状磁团聚,从筛上翻滚滑落至精矿仓,螺旋排料装置在精矿仓中连续运转,将精矿通过精矿排矿阀排出,而磁性较弱的颗粒顺利通过筛孔,从筛下的两侧排出,进入中矿仓后,通过中矿排矿阀排出。激振电机间断或连续工作,堵塞在筛孔上的难筛颗粒受到激振力作用,脱离筛面进入中矿仓。 The vibrating magnetic field screening machine is a continuous operation, and the operation steps are as follows: When working, the ore slurry is evenly fed to the sieve plate through the separator tube and the distributor. In the magnetic field that is as uniform as possible, the magnetized particles form a chain-like magnetic agglomeration along the direction of the magnetic force line. , roll and slide from the sieve to the concentrate bin, the spiral discharge device runs continuously in the concentrate bin, and the concentrate is discharged through the concentrate discharge valve, while the particles with weaker magnetism pass through the screen hole smoothly, from the two under the screen Side discharge, after entering the middling ore bin, it is discharged through the middling ore discharge valve. The vibration excitation motor works intermittently or continuously, and the hard-to-screen particles blocked on the screen hole are subjected to the excitation force, and they leave the screen surface and enter the intermediate ore bin.

Claims (4)

1. an oscillating magnetic field screening machine, comprise the parts composition such as housing (1), permanent magnetic system (2), screen frame (3), sieve plate (4), isolation spring (5), shock electric machine (6), point barrel (7), distributing device (8), concentrate store (9), middle ore storage bin (10), concentrate ore discharge valve (11), chats ore discharge valve (12) and discharge with endless screw device (13), it is characterized in that: described permanent magnetic system (2) is positioned at housing (1) both sides; Screen frame (3) is connected to housing (1) inner side by isolation spring (5); Sieve plate (4) tilts to be fixed in screen frame (3); Shock electric machine (6) is fixed on screen frame (3) top; Divide barrel (7) to be arranged at housing (1) top, point barrel (7) bottom is connected with distributing device (8); Discharge with endless screw device (13) is fixed on concentrate store (9) bottom.
2. a kind of oscillating magnetic field screening machine according to claim 1, is characterized in that: described sieve plate (4) is evenly distributed along screen frame (3).
3. a kind of oscillating magnetic field screening machine according to claim 1, is characterized in that: the compass screen surface of described sieve plate (4) is parallel to the magnetic line of force that permanent magnetic system (2) is formed.
4. a kind of oscillating magnetic field screening machine according to claim 1, is characterized in that: described shock electric machine (6) is arranged in screen frame (3) two ends respectively, and synchronous backward rotates.
CN201520365270.2U 2015-06-01 2015-06-01 Vibrating magnetic field screening machine Expired - Lifetime CN204892121U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874478A (en) * 2015-06-01 2015-09-02 中国地质科学院郑州矿产综合利用研究所 Vibrating magnetic field screening machine
CN108654835A (en) * 2018-07-11 2018-10-16 王安生 Hyperpure iron extract magnetic separator
CN113058741A (en) * 2021-03-19 2021-07-02 迁安市天祥铁选有限公司 A Gravity Separator with High Screening Accuracy
CN113245054A (en) * 2021-03-23 2021-08-13 攀枝花学院 Iron ore reduction roasting-magnetic separation method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874478A (en) * 2015-06-01 2015-09-02 中国地质科学院郑州矿产综合利用研究所 Vibrating magnetic field screening machine
CN108654835A (en) * 2018-07-11 2018-10-16 王安生 Hyperpure iron extract magnetic separator
CN108654835B (en) * 2018-07-11 2023-10-27 王安生 Super-pure iron fine powder magnetic separator
CN113058741A (en) * 2021-03-19 2021-07-02 迁安市天祥铁选有限公司 A Gravity Separator with High Screening Accuracy
CN113245054A (en) * 2021-03-23 2021-08-13 攀枝花学院 Iron ore reduction roasting-magnetic separation method
CN113245054B (en) * 2021-03-23 2022-05-10 攀枝花学院 Iron ore reduction roasting-magnetic separation method

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