CN108654835A - Hyperpure iron extract magnetic separator - Google Patents
Hyperpure iron extract magnetic separator Download PDFInfo
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- CN108654835A CN108654835A CN201810757185.9A CN201810757185A CN108654835A CN 108654835 A CN108654835 A CN 108654835A CN 201810757185 A CN201810757185 A CN 201810757185A CN 108654835 A CN108654835 A CN 108654835A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/14—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with non-movable magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/005—Pretreatment specially adapted for magnetic separation
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- Manufacture And Refinement Of Metals (AREA)
- Combined Means For Separation Of Solids (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本发明公开了超纯铁精粉磁选机。它是在一个机架上安装有一个卧式滚筒,在滚筒内的固定轴上安装有一个与滚筒内壁间隙配合的伞形固定架,在伞形固定架的弧形内壁上安装有一层磁极方向相同的磁块组合,在机架上端的减振器上用挂耳向滚筒下半部周边安装有半圆形机壳,在机壳与滚筒之间安装有弧形筛板,在靠近滚筒前边的机壳上设有进料口,在进料口下端安装有磁场隔离进料口,在机壳后下方安装有尾矿排料口,在滚筒与进料口之间靠上方和滚筒另一侧对应位置分别安装有冲洗水管,在机架上安装有振动电机,在滚筒后面向后下方安装有一块精矿卸料导流板,在精矿卸料导流板上方靠近滚筒安装有一排精矿卸料冲洗管。选矿效率高、成本低,无污染的优点。
The invention discloses an ultra-pure iron powder magnetic separator. It is a horizontal roller installed on a frame, an umbrella-shaped fixing frame that fits with the inner wall of the roller is installed on the fixed shaft in the roller, and a layer of magnetic pole direction is installed on the arc-shaped inner wall of the umbrella-shaped fixing frame. With the same combination of magnetic blocks, a semicircular casing is installed on the shock absorber at the upper end of the frame to the periphery of the lower half of the drum, and an arc-shaped sieve plate is installed between the casing and the drum. There is a feed inlet on the casing, a magnetic field isolating feed inlet is installed at the lower end of the feed inlet, a tailings discharge outlet is installed at the rear and lower part of the casing, and the upper part between the drum and the feed inlet and the other side of the drum are installed. The flushing water pipes are respectively installed at the corresponding positions on the side, the vibration motor is installed on the frame, a concentrate discharge deflector is installed on the back of the drum, and a row of concentrate discharge deflectors is installed near the drum above the concentrate discharge deflector. Mine discharge flushing pipe. It has the advantages of high mineral processing efficiency, low cost and no pollution.
Description
技术领域technical field
本发明涉及磁选机,特别是一种适用于磁铁矿,钒钛磁铁矿和焙烧磁铁矿精选使用的超纯铁精粉磁选机。The invention relates to a magnetic separator, in particular to an ultra-pure iron fine powder magnetic separator suitable for magnetite, vanadium-titanium magnetite and roasted magnetite.
背景技术Background technique
超纯铁精粉是指含铁量高,脉石含量低的铁精粉,生产超纯铁精粉的指标为铁品位大于71.5%、SiO2小于0.6%、Fe3O4大于99%。所以常称为超纯铁精矿、高纯铁精矿、优质铁精矿,它既是选矿的深加工产品、,又是一种很有发展潜力的新型功能材料。目前对超纯铁精粉的生产,主要以反浮选技术为主,反浮选技术在生产过程中因使用化学药剂,不但生产成本高,产量小,而且对环境造成污染。我国专利号为:201520365270.2的“一种振动磁场筛选机”,它是一个在壳体两侧安装有永磁磁条,在筛框上部安装有激振器并设有分料筒,在分料筒底部安装有布料器,在精矿仓底部安装有螺旋排料装置。工作时矿浆通过分矿筒和布料器均匀落在筛板上,在尽量均匀的磁场中被磁化的颗粒沿磁力线方向形成链状磁团聚,从筛上翻滚滑落至精矿仓、经螺旋排料装置排出,而磁性较弱的颗粒顺利通过筛孔从筛下排出,暴露在筛料孔上的颗粒在激振的作用下脱离筛而进入中矿仓。因该技术只能提取到60%以上品位的铁精粉,71.5%以上的超纯铁精粉回收率达不到大规模生产要求。目前急需一种生产成本低,无污染的超纯铁精粉磁选机。Ultra-pure iron fine powder refers to iron fine powder with high iron content and low gangue content. The indicators for producing ultra-pure iron fine powder are iron grade greater than 71.5%, SiO2 less than 0.6%, and Fe3O4 greater than 99%. Therefore, it is often called ultra-pure iron concentrate, high-purity iron concentrate, and high-quality iron concentrate. It is not only a deep-processing product of mineral processing, but also a new type of functional material with great development potential. At present, the production of ultra-pure iron powder is mainly based on reverse flotation technology. Due to the use of chemical agents in the production process of reverse flotation technology, not only the production cost is high, the output is small, but also the environment is polluted. Our patent number is: 201520365270.2 "a vibrating magnetic field screening machine". It is a permanent magnetic strip installed on both sides of the shell, an exciter is installed on the upper part of the screen frame and a feeding cylinder is installed. A distributor is installed at the bottom of the cylinder, and a screw discharge device is installed at the bottom of the concentrate bin. During operation, the ore slurry falls evenly on the sieve plate through the separator tube and the distributor, and the magnetized particles form a chain-like magnetic agglomeration along the direction of the magnetic force line in a magnetic field that is as uniform as possible, and roll and slide from the sieve to the concentrate bin, and then discharge through the spiral The device discharges, and the particles with weak magnetic properties pass through the sieve holes smoothly and are discharged from under the sieve, and the particles exposed on the sieve holes break away from the sieve under the action of excitation and enter the medium ore bin. Because this technology can only extract more than 60% iron fine powder, the recovery rate of more than 71.5% ultra-pure iron fine powder cannot meet the requirements of large-scale production. At present, there is an urgent need for a low-cost, non-polluting ultra-pure iron fine powder magnetic separator.
发明内容Contents of the invention
本发明的目的是提供一种生产成本低、无污染的超纯铁精粉磁选机。The purpose of the present invention is to provide a low production cost, non-polluting ultra-pure iron fine powder magnetic separator.
本发明的技术方案是以如下方式完成的,它是在一个机架上安装有一个卧式滚筒,在滚筒内的固定轴上安装有一个与滚筒内壁间隙配合的伞形固定架,在伞形固定架的弧形内壁上安装有一层磁极方向相同的磁块组合,伞形固定架向下呈120°固定在滚筒内的固定轴上,在滚筒的一个外端机架上设有一台减速电机,在滚筒另一端外突的固定轴上安装有一个伞形固定架角度调整杆,在机架上端的减振器上用挂耳向滚筒下半部周边安装有一个半圆形机壳,在机壳与滚筒之间安装有一个弧形筛板,在靠近滚筒前边的机壳上设有一个进料口,在进料口下端安装有个磁场隔离进料口,在机壳后下方安装有一个尾矿排料口,在滚筒与进料口之间靠上方和滚筒另一侧对应位置分别安装有一排冲洗水管,在机架上靠近进料口一侧于中部安装有一或两台振动电机,在伞形固定架对应处的滚筒后面向后下方安装有一块精矿卸料导流板,在精矿卸料导流板上方靠近滚筒安装有一排精矿卸料冲洗管。弧形筛板至少有两层。筛孔的直径为1-4毫米,相邻的三孔之间距离为2-6毫米。The technical solution of the present invention is accomplished in the following manner. A horizontal drum is installed on a frame, and an umbrella-shaped fixing frame matching with the clearance of the inner wall of the drum is installed on the fixed shaft in the drum. A layer of magnetic block combinations with the same magnetic pole direction is installed on the arc-shaped inner wall of the fixed frame. The umbrella-shaped fixed frame is fixed on the fixed shaft in the drum at 120° downward, and a geared motor is installed on an outer end frame of the drum. , an umbrella-shaped fixed frame angle adjustment rod is installed on the fixed shaft protruding from the other end of the drum, and a semicircular casing is installed on the shock absorber at the upper end of the frame to the periphery of the lower half of the drum with hanging lugs. A curved sieve plate is installed between the casing and the drum, and a feed inlet is installed on the casing near the front of the drum, and a magnetic field isolating feed inlet is installed at the lower end of the feed inlet, and a A tailings discharge port, a row of flushing water pipes are installed at the upper part between the drum and the feed port and at the corresponding position on the other side of the drum, and one or two vibrating motors are installed in the middle of the frame near the feed port , A concentrate discharge deflector is installed on the back of the drum at the corresponding place of the umbrella-shaped fixed frame, and a row of concentrate discharge flushing pipes is installed near the drum above the concentrate discharge deflector. The curved sieve plate has at least two layers. The diameter of the sieve hole is 1-4 millimeters, and the distance between three adjacent holes is 2-6 millimeters.
本发明具有结构简单,选矿效率高、成本低,无污染的优点。The invention has the advantages of simple structure, high beneficiation efficiency, low cost and no pollution.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2时本发明的俯视结构示意图。Figure 2 is a schematic top view of the present invention.
具体实施方式Detailed ways
结合附图详细描述实施例,它是在一个机架1上安装有一个卧式滚筒10,在滚筒内的固定轴6上安装有一个与滚筒内壁间隙配合的伞形固定架8,在伞形固定架的弧形内壁上安装有一层磁极方向相同的磁块组合7,伞形固定架向下呈120°固定在滚筒内的固定轴上,在滚筒的一个外端机架上设有一台减速电机11,在滚筒另一端外突的固定轴上安装有一个伞形固定架角度调整杆17,在机架上端的减振器上用挂耳4向滚筒下半部周边安装有一个半圆形机壳14,在机壳与滚筒之间安装有一个弧形筛板16,在靠近滚筒前边的机壳上设有一个进料口12,在进料口下端设有个磁场隔离进料口15,在机壳后下方安装有一个尾矿排料口2,在滚筒与进料口之间靠上方和滚筒另一侧对应位置分别安装有一排冲洗水管5,在机架上靠近进料口一侧于中部安装有一或两台振动电机13,在伞形固定架对应处的滚筒后面向后下方安装有一块精矿卸料导流板3,在精矿卸料导流板上方靠近滚筒安装有一排精矿卸料冲洗管9。弧形筛板至少有两层。筛孔的直径为1-4毫米,相邻的孔之间距离为2-6毫米。Describe embodiment in detail in conjunction with accompanying drawing, it is that a horizontal drum 10 is installed on a frame 1, on the fixed shaft 6 in the drum, an umbrella-shaped fixture 8 that cooperates with the clearance of the inner wall of the drum is installed, and in the umbrella-shaped A layer of magnetic block combination 7 with the same magnetic pole direction is installed on the arc-shaped inner wall of the fixed frame. The umbrella-shaped fixed frame is fixed on the fixed shaft in the drum at 120° downward, and a speed reducer is installed on an outer end frame of the drum. The motor 11 is equipped with an umbrella-shaped fixed frame angle adjustment rod 17 on the fixed shaft protruding from the other end of the drum, and a semicircular bracket is installed on the shock absorber at the upper end of the frame to the lower half of the drum with the lug 4. The casing 14 has an arc-shaped sieve plate 16 installed between the casing and the drum, a feed inlet 12 is provided on the casing near the front of the drum, and a magnetic field isolation feed inlet 15 is provided at the lower end of the feed inlet , a tailings discharge port 2 is installed at the rear and lower part of the casing, a row of flushing water pipes 5 are respectively installed at the upper part between the drum and the feed port and at the corresponding position on the other side of the drum, and a row of flushing water pipes 5 is installed on the frame near the feed port. One or two vibrating motors 13 are installed on the side at the middle, and a concentrate unloading deflector 3 is installed on the back of the drum corresponding to the umbrella-shaped fixed frame. Row concentrate discharge flushing pipe 9. The curved sieve plate has at least two layers. The diameter of the sieve holes is 1-4 mm, and the distance between adjacent holes is 2-6 mm.
工作时,将60%品味的铁精粉配成矿水为30%的矿浆,把矿浆从进料口均匀给料,浆料通过磁场隔离进料口进入到筛板下,振动电机带动半圆形机壳和筛板做椭圆轨迹振动,在磁块磁力的作用下,浆料中的铁精粉向上被吸起,被吸起的铁精粉通过筛孔时磁团聚被打散,由冲洗水管同时从滚筒两侧冲洗,无磁性物质在清水冲击下通过筛孔向下排出,尾矿通过排料口排出,精矿被吸附到滚筒上被旋转出磁选区后由卸料冲洗管将滚筒上的铁粉冲洗到卸料导流板上流出,选出的超纯铁精粉可达到71.5%以上品位。该超纯铁精粉磁选机同样适用于从矿石中选出铁精粉或超纯铁精粉。When working, mix 60% iron concentrate powder into a slurry with 30% mineral water, feed the slurry evenly from the feed port, and the slurry enters under the sieve plate through the magnetic field isolation feed port, and the vibration motor drives the semicircle The shaped casing and the sieve plate vibrate on an elliptical track. Under the action of the magnetic force of the magnetic block, the iron fine powder in the slurry is sucked upward, and the magnetic agglomeration of the sucked iron fine powder is broken up when it passes through the sieve hole, and is washed by washing. The water pipe washes from both sides of the drum at the same time, the non-magnetic material is discharged downward through the screen hole under the impact of clean water, the tailings are discharged through the discharge port, the concentrate is adsorbed on the drum and rotated out of the magnetic separation area, and then the drum is discharged by the discharge flushing pipe. The iron powder on the top is washed to the discharge deflector and flows out, and the selected ultra-pure iron powder can reach a grade of more than 71.5%. The ultra-pure iron fine powder magnetic separator is also suitable for separating iron fine powder or ultra-pure iron fine powder from ore.
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| CN201810757185.9A CN108654835B (en) | 2018-07-11 | 2018-07-11 | Ultra pure iron powder magnetic separator |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111841887A (en) * | 2020-08-06 | 2020-10-30 | 辽宁科技大学 | A high-frequency vibrating drum magnetic separator and its working method |
| CN121446626A (en) * | 2025-12-02 | 2026-02-03 | 盐城象屿环资矿业科技有限公司 | Efficient magnetic separation device for iron ore production |
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| CN208194661U (en) * | 2018-07-11 | 2018-12-07 | 王安生 | Hyperpure iron extract magnetic separator |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111841887A (en) * | 2020-08-06 | 2020-10-30 | 辽宁科技大学 | A high-frequency vibrating drum magnetic separator and its working method |
| CN121446626A (en) * | 2025-12-02 | 2026-02-03 | 盐城象屿环资矿业科技有限公司 | Efficient magnetic separation device for iron ore production |
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