CN108972442B - Manual overturning assembly table for assembling box products - Google Patents

Manual overturning assembly table for assembling box products Download PDF

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Publication number
CN108972442B
CN108972442B CN201810926179.1A CN201810926179A CN108972442B CN 108972442 B CN108972442 B CN 108972442B CN 201810926179 A CN201810926179 A CN 201810926179A CN 108972442 B CN108972442 B CN 108972442B
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China
Prior art keywords
assembly
sliding
bottom plate
positioning
rotating platform
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CN108972442A (en
Inventor
王远超
马业宝
王立平
胡伟伟
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Anhui Xingrui Gear Transmission Co ltd
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Anhui Xingrui Gear Transmission Co ltd
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Publication of CN108972442A publication Critical patent/CN108972442A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/10Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a manual overturning assembly table for assembling box products, which comprises the following components: a pair of bearing seats are fixedly arranged on the upper part of the frame; a rotating platform supported on a pair of bearings and rotatable on the frame; the speed reducer is in transmission connection with the rotating platform and is used for driving the rotating platform to rotate; and the sliding platform is arranged on the rotating platform and used for positioning and mounting the box products, and the sliding platform can move a certain distance along a preset direction in the assembly process of the box products to ensure the assembly space of part parts of the box products. The turnover assembly table adopts the manual speed reducer as a power source to realize the turnover function, utilizes the sliding platform mechanism to realize station movement, adopts the fixed pin assembly and the locating pin assembly to limit the freedom degree of the turnover assembly table, and ensures the safe and efficient realization of the assembly function of the turnover assembly table.

Description

Manual overturning assembly table for assembling box products
Technical Field
The invention relates to a manual overturning assembly table for assembling box products, which can be used for manual assembly and repair procedures of a heavy truck transmission.
Background
With the rapid development of the current industry, the automobile manufacturing industry is vigorously developed, and the automobile production is developed towards the mechanical automation direction; however, in the small-batch assembly process of part parts, manual assembly is adopted in general production.
In the assembly process of the heavy truck automobile transmission, the types of parts are more, the assembly postures of the parts are different, and the assembly postures are required to be changed in the assembly process to finish the assembly; because the heavy truck transmission is large in size, heavy in weight and complex in component assembly, the difficulty in changing the assembly posture brings a lot of inconvenience to operators.
In addition, when the heavy truck transmission is maintained and disassembled, the heavy truck transmission is difficult to put due to the complex structure of the heavy truck transmission; the maintenance and disassembly are difficult, and the disassembly of different parts can be realized by turning over a certain angle.
Disclosure of Invention
The invention aims to provide a manual overturning assembly table for assembling box products, which can be applied to manual assembly or disassembly of small-batch or single heavy-duty transmission so as to improve assembly quality and disassembly efficiency.
The invention provides a manual overturning assembly table for assembling box products, which comprises the following components: a pair of bearing seats are fixedly arranged on the upper part of the frame; a rotating platform supported on a pair of bearings and rotatable on the frame; the speed reducer is in transmission connection with the rotating platform and is used for driving the rotating platform to rotate.
And the sliding platform is arranged on the rotating platform and used for positioning and mounting the box products, and the sliding platform can move a certain distance along a preset direction in the assembly process of the box products to ensure the assembly space of part parts of the box products.
Further, the sliding platform comprises a first bottom plate, a sliding assembly and a positioning assembly, wherein the positioning assembly is arranged on the first bottom plate and used for positioning the assembly posture of the box product, and the first bottom plate is in sliding connection with the rotating platform through the sliding assembly.
Further, the locating component comprises a first locating plate and a second locating plate, wherein a locating pin assembly is arranged on the second locating plate and matched with an assembly hole on the gearbox body, and the locating pin assembly is used for locating the gearbox body.
Further, the rotating platform is U-shaped and comprises a second bottom plate, a first rocker arm and a second rocker arm, wherein the first rocker arm and the second rocker arm are fixedly connected with the second bottom plate.
Further, the rotating platform is further provided with a first half shaft and a second half shaft, the first half shaft is fixedly arranged on the outer side of the first rocker arm, and the second half shaft is fixedly arranged on the outer side of the second rocker arm.
Further, a supporting plate is fixedly arranged on the second bottom plate and used for installing and placing a transmission case cover.
Further, a fixed pin assembly is also mounted on the second base plate, and the fixed pin assembly is used for limiting the sliding position of the first base plate on the second base plate along the sliding component.
Further, a buffer stop block is fixedly installed on the first bottom plate, a buffer fixing block is installed on the second bottom plate, and the buffer fixing block is located at the terminal of the movable track of the buffer stop block.
Further, the positioning assembly further comprises a baffle assembly fixedly connected with the transverse second end of the first bottom plate.
Further, the sliding assembly comprises at least two sliding rails and more than two sliding blocks arranged on each sliding rail, and the sliding platform is fixedly connected with the sliding blocks on the at least two sliding rails.
Compared with the prior art, the invention has the beneficial effects that:
1. The overturning assembly table adopts a manual worm gear reducer as a power source, and station movement is realized by utilizing a sliding table type mechanism; the manual rocking speed reducer realizes a turnover function; the freedom degree of the overturning assembly table is limited by adopting the fixing pin assembly and the locating pin assembly, so that the safe and efficient realization of the assembly function of the overturning assembly table is ensured.
2. The overturning assembly table can ensure accurate positioning of the gearbox body through reasonable mechanical structure design, so that the assembly of the gearbox at a plurality of positions of 0-100 degrees is realized; the table top can be prevented from being damaged by the design of the buffer device, and the accurate positioning of the sliding table can be ensured by the design of the fixing pin assembly; through slide rail, slider design, can realize sliding platform round trip movement.
3. This upset assembly bench installs the reduction gear in the frame through reasonable design, can manually shake to turn the reduction gear and drive rocking arm and semi-axis rotation, realizes the upset function, and the operation assembly derailleur of being convenient for reduces manual labor. In addition, can realize the operation of many people, assemble simultaneously from four directions all around respectively, guaranteed assembly efficiency and assembly quality.
4. The overturning assembly table is matched with the sliding rail and the sliding block, the sliding platform can be moved forwards and backwards for a certain distance in the assembly process to ensure the assembly space of part parts, and the buffer stop block can play a role in safety to prevent the sliding platform from sliding off or damaging operators by clamping.
5. The overturning assembly table can be applied to assembly of similar speed variators and maintenance of maintenance points, so that the overturning assembly table has good popularization and application values.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
fig. 1 is a schematic perspective view of a manual overturning assembly table for assembling box products according to an embodiment of the present invention;
FIG. 2 is a front view of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 3 is a top view of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 4 is a right side view of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 5 is a schematic perspective view of a manual turning assembly table for assembling box-type products according to an embodiment of the present invention;
FIG. 6 is a right side view of a rotary platform of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 7 is a front view of a rotary platform of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 8 is a top view of a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 9 is a schematic perspective view of a sliding platform in a manual turnover assembly table for assembling box-type products according to an embodiment of the present invention;
FIG. 10 is a front view of a slide platform in a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 11 is a right side view of a slide platform in a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 12 is a bottom view of a slide platform in a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 13 is a schematic perspective view of a baffle assembly in a manual flip assembly station for assembling box-like products according to one embodiment of the present invention;
FIG. 14 is a front view of a baffle assembly in a manual flip assembly station for assembling box-like products in accordance with one embodiment of the present invention;
FIG. 15 is a left side view of a baffle assembly in a manual flip assembly station for assembling box-like products in accordance with one embodiment of the present invention;
FIG. 16 is a schematic view of a manual tipping assembly station for assembling box-like products according to an embodiment of the invention;
FIG. 17 is a cross-sectional view of a retaining pin assembly in a manual roll-over station for assembling box-like products in accordance with one embodiment of the present invention;
FIG. 18 is a bottom view of a manually turned mounting block for mounting box-like products in accordance with one embodiment of the present invention;
FIG. 19 is a schematic view of a positioning pin assembly in a manual flip assembly station for assembling box-type products according to an embodiment of the present invention;
FIG. 20 is a cross-sectional view of a dowel assembly in a manual flip assembly station for assembling a box-like product in accordance with one embodiment of the present invention; and
Fig. 21 is a bottom view of a dowel assembly in a manual flip assembly station for assembling box-like products according to one embodiment of the present invention.
Description of the reference numerals
1. A speed reducer; 2. a first half shaft; 3. a bearing seat; 4. a supporting plate; 5. a first positioning plate; 6. a locating pin assembly; 7. a frame; 8. a universal wheel; 9. a foot margin; 10. a spacer bush; 11. a fixing pin assembly; 12. a slide rail; 13. a second base plate; 14. buffering the fixed block; 15. a buffer; 16. a baffle assembly; 17. a second rocker arm; 18. a second half shaft; 19. a first rocker arm; 20. a slide block; 21. a first base plate; 22. a buffer stop; 23. a second positioning plate; 6a, a first pin cap; 6b, a first pin; 6c, a first pin seat; 6d, a first compression spring; 11a, a second pin cap; 11b, a second pin; 11c, a second compression spring; 11d, a second pin seat; 16a, a baffle positioning plate; 16b, ball-head plunger; 16c, a baffle; 16d, a rotating pin; 16e, snap ring; 16f, a handle.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1-12, in one embodiment, the manual flip-up mounting station for mounting box-like products of the present invention comprises: a frame 7, a rotating platform and a sliding platform.
In one embodiment, as shown in fig. 1 to 4, a pair of bearing blocks 3 are mounted on the frame 7, and the bearing blocks 3 are fixedly mounted on the upper portion of the frame 7 through bolts.
In an embodiment, as shown in fig. 1-8, the rotating platform includes a second bottom plate 13, a first rocker arm 19 and a second rocker arm 17, where the first rocker arm 19 is fixedly connected with one end of the second bottom plate 13, the second rocker arm 17 is fixedly connected with the other end of the second bottom plate 13, the first rocker arm 19 and the second rocker arm 17 are perpendicular to the second bottom plate 13, a first half shaft 2 is fixedly installed on the outer side of the first rocker arm 19, a second half shaft 18 is fixedly installed on the outer side of the second rocker arm 17, and the first half shaft 2 and the second half shaft 18 are both installed on the frame 7 through bearing seats 3.
In an embodiment, as shown in fig. 1-4, the manual overturning assembly table further comprises a speed reducer 1, wherein the speed reducer 1 is in transmission connection with the first half shaft 2 and is installed on the frame 7, and the speed reducer 1 is used for driving the rotating platform to rotate on the frame 7.
In an embodiment, as shown in fig. 5 to 8, two sliding rails 12 are installed on the upper end surface of the second bottom plate 13, two sliding blocks 20 are installed on each sliding rail 12, the sliding blocks 20 are slidably connected with the sliding rails 12, and the sliding blocks 20 and the sliding rails 12 form a sliding assembly.
In one embodiment, as shown in fig. 1 to 12, the sliding platform includes a first bottom plate 21, the first bottom plate 21 is fixedly mounted on the slider 20 through bolts, and the first bottom plate 21 can slide on the second bottom plate 13 through a sliding assembly.
In an embodiment, as shown in fig. 1 to 12, a positioning assembly composed of a first positioning plate 5 and a second positioning plate 23 is installed on the first bottom plate 21, the first positioning plate 5 and the second positioning plate 23 are both perpendicular to the first bottom plate 21, the distance between the first positioning plate 5 and the second positioning plate 23 is matched with the longitudinal dimension of the transmission case, and the first positioning plate 5 and the second positioning plate 23 are used for positioning the transmission case installed on the first bottom plate 21.
In one embodiment, as shown in fig. 9-12, the second positioning plate 23 is provided with a positioning pin assembly 6, and the positioning pin assembly 6 is matched with a mounting hole on the transmission case, and when the transmission case is mounted and placed on the first bottom plate 21, the positioning pin assembly 6 is used for longitudinally positioning the transmission case.
In an embodiment, as shown in fig. 19 to 21, the positioning pin assembly 6 includes a first pin seat 6c, a first pin 6b and a first compression spring 6d, where the first pin seat 6c is fixedly installed on the second bottom plate 13, a first guide hole is machined on the first pin seat 6c, an internal thread is partially provided in the first guide hole, an external thread matched with the internal thread is provided on the first pin 6b, and the first pin 6b can move on the first pin seat 6c in a spiral manner.
In an embodiment, as shown in fig. 19 to 21, a first compression spring 6d is installed in the first guide hole, and the first pin 6b is partially installed on the first compression spring 6d, and the first compression spring 6d has a pressing effect on both the first pin 6b and the first pin seat 6c to prevent the first pin 6b from freely rotating in the first guide hole.
In an embodiment, the top of the first pin 6b is fixedly connected with a first pin cap 6a, and the first pin cap 6a increases the contact area of the first pin 6b, thereby being convenient for a user; meanwhile, the design of the first pin 6b can simplify the structure of the first pin 6 b.
In one embodiment, as shown in fig. 3, a baffle assembly 16 is mounted to one lateral end of the first base plate 21, and the baffle assembly 16 is used to laterally position a transmission case mounted on the first base plate 21.
In an embodiment, as shown in fig. 13-15, the baffle assembly 16 includes a baffle positioning plate 16a, a baffle 16c and a rotating pin 16d, the baffle positioning plate 16a is fixedly connected with the first bottom plate 21 through a bolt, the baffle 16c is mounted on the baffle positioning plate 16a through the rotating pin 16d, and the baffle 16c is connected with the rotating pair of the baffle positioning plate 16 a.
In an embodiment, as shown in fig. 13-15, a round hole is formed at the bottom of the baffle positioning plate 16a, a ball plunger 16b is installed in the round hole, a groove is formed on the outer wall of the fixed end of the baffle 16c, and when the baffle 16c is perpendicular to the baffle positioning plate 16a, the ball plunger 16b blocks the groove, so that the baffle 16c is prevented from freely rotating.
In an embodiment, as shown in fig. 15, a snap ring 16e is installed between the baffle 16c and the rotating pin 16d, where the snap ring 16e can reduce the gap between the baffle 16c and the baffle positioning plate 16a, and prevent the baffle 16c from jumping along the axial direction of the rotating pin 16 d. In addition, the outer end of the baffle 16c is provided with a handle 16f, and the handle 16f can rotate the baffle 16c more conveniently.
In an embodiment, as shown in fig. 1-8, the rotating platform further includes a supporting plate 4, where the supporting plate 4 is installed at the other lateral end of the second bottom plate 13, and the supporting plate 4 is fixed to the second bottom plate 13 vertically, and the supporting plate 4 has a semicircular arc slot, and the semicircular arc slot is used for fixedly installing a transmission case cover.
In one embodiment, as shown in fig. 3 and 8, a fixing pin assembly 11 is disposed outside the sliding rail 12, and the fixing pin assembly 11 is fixedly mounted on the second base plate 13 and is used for laterally positioning the first base plate.
In an embodiment, as shown in fig. 3 and 8, the side of the first bottom plate 21 near one end of the fixed pin assembly 11 is provided with a plurality of positioning holes, and when the first bottom plate 21 slides on the sliding rail, the fixed pin assembly 11 can transversely position the first bottom plate 21, so as to position the sliding platform, and prevent the sliding platform and the gearbox from transversely and freely sliding.
In an embodiment, as shown in fig. 16-18, the fixing pin assembly 11 includes a second pin seat 11d, a second pin 11b, and a second compression spring 11c, where the second pin seat 11d is fixedly connected with the second bottom plate 13, a second guide hole is machined in the middle of the second pin seat 11d, the second compression spring 11c is installed in the second guide hole, the second pin 11b is assembled on the second compression spring 11c, the second compression spring 11c can drive the second pin 11b to move in the second guide hole, and in addition, a second pin cap 11a is fixedly connected to the top of the second pin 11 b.
In an embodiment, as shown in fig. 5-12, a buffer stop 22 is installed on the lower end surface of the first bottom plate 21, two buffer fixing blocks 14 are disposed on the upper end surface of the second bottom plate 13, the buffer stop 22 is located between the two buffer fixing blocks 14, and when the first bottom plate 21 slides on the second bottom plate 13 through the sliding block 20 and the sliding rail 12, the buffer fixing blocks 14 buffer the sliding of the first bottom plate 21.
In an embodiment, as shown in fig. 3 to 8, the buffer 15 is mounted on the buffer fixing block 14, and the buffer 15 can enhance the buffer effect of the buffer fixing block 14 on the movement of the first base plate 21.
In an embodiment, as shown in fig. 1, a spacer 10 is disposed on the outer side of the circumference of the first half shaft 2, the spacer 10 is located between the bearing seat 3 and the first rocker arm 19, and the distances between the first half shaft 2, the second half shaft 18 and the frame 7 can be adjusted by selecting the spacer 10 with different lengths, so that the rotating platform can be more reasonably installed, and the frame 7 is prevented from interfering with the rotation of the rotating platform.
In an embodiment, as shown in fig. 1-4, the speed reducer 1 is a hand-operated speed reducer, the hand-operated speed reducer is provided with a handle, and a user can manually rotate the handle to rotate a gear in the speed reducer, so as to drive the second bottom plate 13 on the rotating platform to rotate, thereby achieving the purpose of adjusting the installation angle of the speed changer.
In one embodiment, as shown in fig. 1, the frame 7 is formed by welding 80×80 rectangular pipes, and the frame 7 is in a shape of a "U" to provide sufficient rotation space for the rotating platform.
In an embodiment, as shown in fig. 1-4, the frame 7 is provided with a plurality of universal wheels 8, the universal wheels 8 are installed at the bottom of the frame 7, and the universal wheels 8 are fixedly connected with the frame 7 through bolts; wherein, the universal wheel 8 ensures that the whole overturning assembly table can move and change direction at any time.
In an embodiment, as shown in fig. 1-4, the frame 7 is further provided with a ground leg 9, the ground leg 9 is mounted at the bottom of the frame 7, and the ground leg 9 is fixedly connected with the frame 7 through a bolt; the ground feet 9 can be fixed at the relative position of the frame 7, so that the whole rotating table is prevented from moving in position when the transmission is assembled, and the installation is further affected.
The manual overturning assembly table of the invention assembles the process of the speed changer as follows:
Firstly, taking a transmission case, and hanging the transmission case to a first bottom plate 21 by using KBK; the gearbox body is longitudinally positioned through the first positioning plate 5 and the second positioning plate 23, the gearbox is transversely positioned through the baffle assembly 16, and the front end of the first pin 6b is positioned into the assembly hole on the gearbox body through the first pin 6b on the rotary positioning pin assembly 6, so that further longitudinal positioning is realized.
Then, the rotating platform is adjusted to be in a horizontal state by rotating the speed reducer, two intermediate shaft and two shaft assemblies are installed in the transmission box body, the second pin 11b on the fixed pin assembly 11 is pulled, the first bottom plate 21 is slid, and the transmission box body installed on the first bottom plate 21 is separated from the first installation position.
And then, the transmission case cover is arranged on the supporting plate 4, the transmission case cover is fixedly connected with the transmission case body through the stud bolts, the transmission case cover is arranged and then is rotated by 90 degrees to be in a vertical state through the hand-operated speed reducer, the intermediate shaft and the two-shaft assembly in the transmission auxiliary case body are arranged, and the transmission auxiliary case body is fixedly connected with the transmission case body.
And finally, after all parts to be installed in a vertical state are installed in place, the overturning assembly table is rocked to a horizontal position, and the transmission is hoisted and put down.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. A manual overturning assembly station for assembling box-type products, comprising:
A pair of bearing seats are fixedly arranged on the upper part of the frame;
A rotating platform supported on a pair of bearings and rotatable on the frame;
the speed reducer is in transmission connection with the rotating platform and is used for driving the rotating platform to rotate; and
The sliding platform is arranged on the rotating platform and used for positioning and mounting the box products, and the sliding platform can move a certain distance along a preset direction in the assembly process of the box products so as to ensure the assembly space of part of the box products;
the sliding platform comprises a first bottom plate, a sliding component and a positioning component, wherein the positioning component is arranged on the first bottom plate and used for positioning the assembly posture of the box product, and the first bottom plate is in sliding connection with the rotating platform through the sliding component;
the positioning assembly comprises a first positioning plate and a second positioning plate, wherein a positioning pin assembly is arranged on the second positioning plate and is matched with an assembly hole on the gearbox body and used for positioning the gearbox body;
The rotating platform is U-shaped and comprises a second bottom plate, a first rocker arm and a second rocker arm, wherein the first rocker arm and the second rocker arm are fixedly connected with the second bottom plate;
The second bottom plate is also provided with a fixed pin assembly, and the fixed pin assembly is used for limiting the sliding position of the first bottom plate on the second bottom plate along the sliding assembly;
the first bottom plate is fixedly provided with a buffer stop block, the second bottom plate is provided with a buffer fixing block, and the buffer fixing block is positioned at the terminal of the movable track of the buffer stop block;
the positioning assembly further comprises a baffle assembly, and the baffle assembly is fixedly connected with the transverse second end of the first bottom plate.
2. The manual rollover mounting station for assembling a box-like product as defined in claim 1, wherein the rotating platform is further provided with a first half shaft and a second half shaft, the first half shaft being fixedly mounted on the outside of the first rocker arm, and the second half shaft being fixedly mounted on the outside of the second rocker arm.
3. The manual inversion assembly station for assembling a box-like product of claim 1 wherein a pallet is fixedly mounted to the second floor for mounting a transmission cover.
4. The manual tipping assembly station for assembling box-like products of claim 1, wherein the sliding assembly comprises at least two sliding rails and more than two sliding blocks arranged on each sliding rail, and the sliding platform is fixedly connected with the sliding blocks on the at least two sliding rails.
CN201810926179.1A 2018-08-15 2018-08-15 Manual overturning assembly table for assembling box products Active CN108972442B (en)

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CN108972442B true CN108972442B (en) 2024-06-04

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CN113246072A (en) * 2021-05-31 2021-08-13 天津富通光纤技术有限公司 Online dismounting device of UV ultraviolet curing unit for optical fiber production

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