CN113252343A - Gearbox simulation detection equipment - Google Patents

Gearbox simulation detection equipment Download PDF

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Publication number
CN113252343A
CN113252343A CN202110440906.5A CN202110440906A CN113252343A CN 113252343 A CN113252343 A CN 113252343A CN 202110440906 A CN202110440906 A CN 202110440906A CN 113252343 A CN113252343 A CN 113252343A
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CN
China
Prior art keywords
horizontal
gearbox
hole
driving
output shaft
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CN202110440906.5A
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Chinese (zh)
Inventor
廖畅
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Guangzhou Doctor Auto Transmission Technology Co ltd
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Guangzhou Doctor Auto Transmission Technology Co ltd
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Application filed by Guangzhou Doctor Auto Transmission Technology Co ltd filed Critical Guangzhou Doctor Auto Transmission Technology Co ltd
Priority to CN202110440906.5A priority Critical patent/CN113252343A/en
Publication of CN113252343A publication Critical patent/CN113252343A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a gearbox simulation detection device, which comprises: the device comprises a mainframe box, a synchronous motor, a lifting plate, a horizontal moving plate and a fixing frame. The mainframe box is internally provided with a buffer block, and the buffer block is connected with an output shaft of the mainframe box. An output shaft of the synchronous motor is connected with the buffer block, and the output shaft of the synchronous motor and an output shaft of the mainframe box are coaxially arranged. The lifting plate supports the mainframe box. The bottom of the lifting plate is connected with a plurality of lifting screws. The horizontal moving plate is provided with a plurality of vertical through holes which are movably sleeved with thread sleeves, and each lifting screw is connected with one of the thread sleeves. The side wall of the thread bush is fixed with a driven sprocket, a plurality of driven sprockets are wound and connected through chains, and the chains are connected with driving sprockets. The bottom of the horizontal moving plate is provided with a slide block. The bottom of the horizontal moving plate is fixed with a supporting block with a threaded through hole. The top of the fixed mount is provided with a slide rail matched with the slide block. The gearbox detection device can be suitable for detecting gearboxes of various models, and universality is improved.

Description

Gearbox simulation detection equipment
Technical Field
The invention relates to the technical field of automobile accessory detection equipment, in particular to gearbox simulation detection equipment.
Background
An automatic transmission is under actual vehicle conditions, and its electronic control system collects vehicle operating parameters, including the actual acceleration of the vehicle, vehicle speed, engine power, and so on. When the automatic gearbox is renovated, dynamic simulation test needs to be carried out on the automatic gearbox, so that whether the quality of the repaired automatic gearbox reaches the technical standard of the original factory or not is verified.
When the quality of the gearbox is detected, the input shaft of the gearbox is connected with the output shaft of the motor (specifically, the output shaft of the motor, the output shaft of the mainframe box and the input shaft of the gearbox are sequentially connected, the mainframe box serves as an intermediate transmission structure) so as to provide power for the gearbox through the motor, and meanwhile, the output shaft of the gearbox is connected with a load system (the load system is equivalent to that wheels are in a working state) so as to measure the gearbox under the working condition of adding loads, and therefore the actual quality of the gearbox is detected.
However, the existing gearbox simulation detection equipment can only be specially used for one or more types of gearboxes, namely the universality is poor.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, the invention aims to provide a gearbox simulation detection device which can be suitable for detecting gearboxes of various models, namely, the universality is improved.
The purpose of the invention is realized by adopting the following technical scheme:
gearbox simulation check out test set includes:
the main case is used for driving the gearbox, a buffer block is arranged in the main case and connected with an output shaft of the main case, and the output shaft of the main case is used for driving the gearbox;
an output shaft of the synchronous motor is connected with the buffer block, and the output shaft of the synchronous motor and the output shaft of the mainframe box are coaxially arranged;
the lifting plate is positioned right below the mainframe box and supports the mainframe box; the bottom of the lifting plate is connected with a plurality of lifting screws;
the horizontal moving plate is provided with a plurality of vertical through holes, threaded sleeves are movably sleeved in the vertical through holes, and each lifting screw is in threaded connection with one of the threaded sleeves in a one-to-one correspondence manner; the side wall of the threaded sleeve is fixedly provided with driven sprockets, a plurality of driven sprockets are sequentially wound through chains, the chains are connected with driving sprockets, the driving sprockets are in driving connection with a driving motor, and the driving motor can rotate forwards and backwards; the bottom of the horizontal moving plate is provided with a sliding block; a supporting block is fixed at the bottom of the horizontal moving plate, and a threaded through hole is formed in the supporting block;
the top of the fixed frame is provided with a sliding rail, and the sliding block is movably matched with the sliding rail; the supporting block is provided with a thread through hole, and the thread through hole is in threaded connection with a horizontal screw rod.
Furthermore, the gearbox simulation detection equipment also comprises a swinging seat, wherein the swinging seat is clamped between the lifting plate and the mainframe box, is supported by the lifting plate and supports the mainframe box;
the lifting plate is fixed with a static sun gear, the sun gear is horizontally arranged, the swinging seat is in pivoting connection with the sun gear through a first pivoting shaft, the axis of the first pivoting shaft is collinear with the axis of the sun gear, the swinging seat is connected with a planetary gear through a second pivoting shaft, and the planetary gear is meshed with the sun gear.
Furthermore, a connecting line of the starting gear teeth of the sun gear and the axis of the sun gear is a first line segment, a connecting line of the ending gear teeth of the sun gear and the axis of the sun gear is a second line segment, and continuous gear teeth are arranged between the starting gear teeth and the ending gear teeth; the included angle between the first line segment and the second line segment is 90 degrees.
Furthermore, the lifting plate is provided with at least two first positioning holes, the distances between the two first positioning holes and the sun gear are equal, and the swinging seat is connected with a first positioning pin corresponding to the first positioning holes; when the planetary gear is in contact with the starting gear teeth, the first positioning pin corresponds to one of the first positioning holes; the first positioning pin corresponds to the other first positioning hole when the planetary gear is in contact with the end gear teeth.
Furthermore, the gearbox simulation detection equipment further comprises a first clamping mechanism, the first clamping mechanism comprises a first prying shaft and a first lever which is pivotally connected with the first prying shaft, and one end of the first lever is in driving connection with the first positioning pin; the lever is connected with a first compression spring, and the first compression spring is used for driving the first positioning pin to press towards the first positioning hole.
Further, the horizontal driving mechanism comprises a vertical motor and a speed reducer in driving connection with the vertical motor, and the horizontal screw is in driving connection with the speed reducer; the fixing frame is fixedly connected with the vertical motor through a cross beam.
Furthermore, the buffer block is made of rubber materials.
Further, the main case comprises a case body, a vertical surface rotating support frame, a mounting plate and a second clamping mechanism; the outer wall of the box body is provided with a boss, the box body is provided with a horizontal through hole, and the horizontal through hole penetrates through the boss from the inner wall of the box body to the direction of the boss; an output shaft of the main case extends out of the case body along the horizontal through hole; the boss is provided with an annular groove which surrounds the periphery of the horizontal through hole and is coaxial with the horizontal through hole, and the vertical surface rotating support frame is provided with a sleeve hole which is movably matched with the annular groove; the vertical surface rotating support frame is fixedly connected with a plurality of mutually spaced and mutually parallel insertion rods, the mounting plate is provided with a plurality of scattered second positioning holes, and the insertion rods are used for inserting the second positioning holes; the second clamping mechanism is used for locking the vertical surface rotating support frame on the box body.
Furthermore, the second clamping mechanism comprises a second prying shaft and a second lever which is pivotally connected with the second prying shaft, one end of the second lever is connected with a second positioning pin, the box body is provided with an avoiding hole, two ends of the avoiding hole are respectively communicated with the inside of the box body and the annular groove, and the second positioning pin is movably inserted in the avoiding hole; the vertical surface rotating support frame is provided with a plurality of third positioning holes which are distributed at intervals around the axis of the groove; the second lever is connected with a second compression spring, and the second compression spring is used for driving the second positioning pin to press the third positioning hole.
Compared with the prior art, the invention has the beneficial effects that:
1. compared with an asynchronous motor adopted in the prior art, the synchronous motor has smaller volume under the same power; moreover, on the premise that the synchronous motor meets the power requirement, the output shaft of the synchronous motor and the output shaft of the mainframe box are coaxially arranged, so that the mainframe box does not need to be provided with more transmission mechanisms, and the volume of the mainframe box is smaller so as to reduce the occupied space. In addition, the buffer block is respectively connected with the output shaft of the synchronous motor and the output shaft of the mainframe box, so that the output shaft of the synchronous motor is prevented from being rigidly connected with the output shaft of the mainframe box, excessive vibration can be avoided, the coaxiality requirement between the output shaft of the synchronous motor and the output shaft of the mainframe box can be reduced, and the processing difficulty is reduced.
2. The lifting plate is positioned right below the mainframe box and supports the mainframe box; the bottom of the lifting plate is connected with a plurality of lifting screws. When the lifter plate rises or descends, based on the lifter plate bearing mainframe box, the mainframe box can rise and descend synchronously, so that the output shafts of different gearboxes can be in butt joint with the rotating shaft of the load system, and the universality of the gearbox simulation detection equipment is improved.
3. The lifting plate is supported and linked through the horizontal moving plate, so that the gearbox installed on the mainframe box can move horizontally, the position in the horizontal direction is adjusted, the output shafts of different gearboxes can be in butt joint with the rotating shaft of the load system, and the universality of the gearbox simulation detection equipment is improved.
Drawings
FIG. 1 is a schematic structural diagram of a transmission simulation test apparatus of the present invention;
FIG. 2 is a schematic diagram of a portion of the transmission simulation test apparatus shown in FIG. 1; wherein, the swing seat, the main case and the synchronous motor are not shown;
FIG. 3 is an exploded view of FIG. 2;
FIG. 4 is a schematic structural view of the connection of the swing seat, the main cabinet and the synchronous motor shown in FIG. 1, wherein the mounting plate is in a disassembled state for easy viewing;
FIG. 5 is a further exploded view of FIG. 4;
FIG. 6 is another perspective view of FIG. 4 with the mounting plate in an assembled condition;
FIG. 7 is a schematic view of a connection structure of the main cabinet and the mounting plate shown in FIG. 1;
FIG. 8 is a schematic structural view of the first clamping mechanism shown in FIG. 1;
fig. 9 is a schematic structural view of the second clamping mechanism shown in fig. 1.
In the figure: 1. a main chassis; 2. a buffer block; 3. an output shaft of the main chassis; 4. a synchronous motor; 5. a lifting plate; 6. a lifting screw; 7. horizontally moving the plate; 8. a threaded sleeve; 9. a driven sprocket; 10. a chain; 11. a drive sprocket; 112. a drive motor; 12. a slider; 13. a support block; 14. a fixed mount; 15. a slide rail; 16. a horizontal driving mechanism; 17. a horizontal screw; 18. a swing seat; 19. a sun gear; 20. a planetary gear; 21. a first positioning hole; 22. a first positioning pin; 23. a first clamping mechanism; 24. a first prying shaft; 25. a first lever; 26. a first hold-down spring; 27. a vertical motor; 28. a speed reducer; 29. a cross beam; 30. a box body; 31. the vertical surface rotates the supporting frame; 32. mounting a plate; 33. a second clamping mechanism; 34. a boss; 35. a horizontal through hole; 36. an annular groove; 37. sleeving a hole; 38. inserting a rod; 39. a second positioning hole; 40. a second prying shaft; 41. a second lever; 42. a second positioning pin; 43. avoiding holes; 44. a third positioning hole; 45. a second hold-down spring; 46. a load system.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. As used herein, "vertical," "horizontal," "left," "right," and similar expressions are for purposes of illustration only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Fig. 1 shows a gearbox simulation test apparatus according to a preferred embodiment of the present invention, comprising: the device comprises a main case 1, a synchronous motor 4, a lifting plate 5, a horizontal moving plate 7 and a fixed frame 14.
Referring to fig. 4, the main cabinet 1 is used for driving a transmission case, a buffer block 2 is arranged in the main cabinet 1, the buffer block 2 is preferably made of rubber or plastic, the buffer block 2 is connected with an output shaft 3 of the main cabinet, and the output shaft 3 of the main cabinet is used for driving the transmission case.
An output shaft of the synchronous motor 4 is connected with the buffer block 2, and the output shaft of the synchronous motor 4 is coaxially arranged with the output shaft 3 of the mainframe box. In this way, the power of the synchronous motor 4 is transmitted to the gearbox through the output shaft of the synchronous motor 4 and the output shaft 3 of the mainframe box, so that necessary test power is provided for the gearbox. In the case of power input, see fig. 1, the load system 46 is connected to the output shaft of the transmission via a rotating shaft (the rotating shaft of the load system 46 corresponds to a wheel, so that the transmission can be detected under simulated actual conditions), and if necessary, the load system 46 can be mounted on a horizontal linear conveying mechanism to adjust the distance between the two load systems 46. The supplementary insertion explanation is that, in this section, based on the adoption of the synchronous motor 4, compared with the asynchronous motor adopted in the prior art, the size of the synchronous motor 4 is smaller under the same power; moreover, on the premise that the synchronous motor 4 meets the power requirement, the output shaft of the synchronous motor 4 and the output shaft 3 of the mainframe box are coaxially arranged, so that the mainframe box 1 does not need to be provided with more transmission mechanisms, and the volume of the mainframe box 1 is smaller so as to reduce the occupied space. In addition, the buffer block 2 is respectively connected with the output shaft of the synchronous motor 4 and the output shaft 3 of the mainframe box, so that rigid connection between the output shaft of the synchronous motor 4 and the output shaft 3 of the mainframe box is avoided, overlarge vibration can be avoided, the coaxiality requirement between the output shaft of the synchronous motor 4 and the output shaft 3 of the mainframe box can be reduced, and the processing difficulty is reduced.
Referring to fig. 1, the lifting plate 5 is located right below the main chassis 1 and supports the main chassis 1; the bottom of the lifting plate 5 is connected with a plurality of lifting screws 6. It can be understood that when the lifting plate 5 is lifted or lowered, the mainframe box 1 is supported on the lifting plate 5, and the mainframe box 1 can be lifted and lowered synchronously, so that the output shafts of different gearboxes can be in butt joint with the rotating shaft of the load system 46, that is, the universality of the gearbox simulation detection equipment is improved.
Referring to fig. 1-3, the horizontal moving plate 7 is provided with a plurality of vertical through holes, threaded sleeves 8 are movably sleeved in the vertical through holes, and each lifting screw 6 is in threaded connection with one of the threaded sleeves 8 in a one-to-one correspondence manner. The driven chain wheels 9 are fixed on the side walls of the threaded sleeves 8, the driven chain wheels 9 are sequentially wound through the chains 10, the chains 10 are connected with the driving chain wheel 11, the driving chain wheel 11 is in driving connection with the driving motor 112, and the driving motor 112 can rotate forwards and backwards. Thus, under the driving of the driving motor 112, the driving sprocket 11, the chain 10, and the driven sprocket 9 sequentially transmit the rotation of the plurality of thread sleeves 8 around their axes, and the thread sleeves 8 are connected to the lifting screw 6 by the threads, and the thread sleeves 8 cannot move axially, so that the lifting screw 6 will ascend or descend when the thread sleeves 8 rotate, thereby achieving the lifting movement of the lifting plate 5.
Referring to fig. 2 and 3, a slide block 12 is arranged at the bottom of the horizontal moving plate 7; and a supporting block 13 is fixed at the bottom of the horizontal moving plate 7, and the supporting block 13 is provided with a threaded through hole. The top of the fixed frame 14 is provided with a slide rail 15, and the slide block 12 is movably matched with the slide rail 15; the fixed frame 14 is provided with a horizontal driving mechanism 16, the horizontal driving mechanism 16 is connected with a horizontal screw rod 17 in a driving way, and the horizontal screw rod 17 is in threaded connection with the threaded through hole of the supporting block 13. The arrangement is that the horizontal driving mechanism 16 drives the horizontal screw 17 to move along the axial direction of the horizontal screw 17, so as to drive the horizontal moving plate 7 to move along the extending direction of the slide rail 15; synchronously, the lifting plate 5 is moved by the horizontal moving plate 7. Therefore, the gearbox installed on the main case 1 can move horizontally to adjust the position in the horizontal direction, so that the output shafts of different gearboxes can be in butt joint with the rotating shaft of the load system 46, and the universality of the gearbox simulation detection equipment is improved. The supporting block 13 is used not only as a transmission element, but also as an element for supporting the horizontal screw 17, so that the structure is dual-purpose, and the structural compactness is improved.
The horizontal driving mechanism 16 comprises a vertical motor 27 and a speed reducer 28 in driving connection with the vertical motor 27, and the horizontal screw 17 is in driving connection with the speed reducer 28; the fixed mount 14 is fixedly connected with the vertical motor 27 through a cross beam 29. Meanwhile, the vertical motor 27 is supported by the support column. It is understood that as further alternatives to the horizontal drive mechanism 16, the horizontal drive mechanism 16 may be a combination of a motor, a worm gear, and a worm; or a combination of a motor and a belt, etc.
As a further preferred embodiment:
referring to fig. 7, the gearbox simulation detection apparatus further includes a swing seat 18, and the swing seat 18 is sandwiched between the lifting plate 5 and the main chassis 1, and is supported by the lifting plate 5 and supports the main chassis 1.
A stationary sun gear 19 is fixed on the lifting plate 5, the sun gear 19 is horizontally placed, the swing base 18 is pivotally connected with the sun gear 19 through a first pivot shaft, the axis of the first pivot shaft is collinear with the axis of the sun gear 19, the swing base 18 is connected with a planetary gear 20 through a second pivot shaft, and the planetary gear 20 is meshed with the sun gear 19. By the arrangement, the main case 1 supported by the swing seat 18 can swing along with the swing seat 18, so that the orientation of the gearbox is further adjusted, the output shafts of different gearboxes can be in butt joint with the rotating shaft of the load system 46, and the universality of the gearbox simulation detection equipment is further improved. It should be added that, because the volumes of the synchronous motor 4 and the main cabinet 1 are reduced, the synchronous motor 4 and the main cabinet 1 are allowed to swing along with the swing base 18 without spatial interference, and the swing base 18 can swing to meet the actual requirements and purposes.
As a further preferred embodiment: a connecting line of the initial gear teeth of the sun gear 19 and the axis of the sun gear 19 is a first line segment, a connecting line of the termination gear teeth of the sun gear 19 and the axis of the sun gear 19 is a second line segment, and continuous gear teeth are arranged between the initial gear teeth and the termination gear teeth; the included angle between the first line segment and the second line segment is 90 degrees. In this way, the oscillating base 18 can be limited by the start gear teeth and the end gear teeth, respectively. For example, when the planet teeth roll into contact with the initial teeth, the planet gears 20 cannot continue to roll around the sun gear 19 because the outer surface wall of the sun gear 19 has no splines, thereby achieving alignment and spacing. That is, the planetary gear 20 is positioned and limited by the start gear teeth of the sun gear 19 and the end gear teeth of the sun gear 19, so that the production efficiency can be greatly improved, and particularly, the swing seat 18 can be prevented from excessively swinging and collapsing, thereby avoiding serious safety accidents. It should be added that, according to the actual production situation, only the main cabinet 1 needs to be horizontally adjusted by 90 ° back and forth.
As a further preferred embodiment: referring to fig. 7, it can be understood that, after the main cabinet 1 horizontally rotates 90 ° along with the swing seat 18, it is preferable to position and fix the swing seat 18, therefore, the lifting plate 5 is provided with at least two first positioning holes 21, the two first positioning holes 21 are respectively equal to the distances between the sun gear 19, and the swing seat 18 is connected with a first positioning pin 22 corresponding to the first positioning holes 21; when the planetary gear 20 is in contact with the start gear teeth, the first positioning pin 22 corresponds to one of the first positioning holes 21; when the planetary gear 20 is in contact with the end gear teeth, the first aligning pin 22 corresponds to another first aligning hole 21.
As a further preferred embodiment: referring to fig. 8, in order to facilitate the operation of the first positioning pin 22, the transmission simulation detection device further includes a first clamping mechanism 23, the first clamping mechanism 23 includes a first prying shaft 24, a first lever 25 pivotally connected to the first prying shaft 24, and one end of the first lever 25 is in driving connection with the first positioning pin 22; a first compression spring 26 is connected to the lever, and the first compression spring 26 is used for urging the first positioning pin 22 toward the first positioning hole 21.
As a further preferred embodiment: referring to fig. 4 and 5, the main cabinet 1 includes a cabinet 30, a vertical plane rotation support bracket 31, a mounting plate 32, and a second clamping mechanism 33. The outer wall of the box body 30 is provided with a boss 34, the box body 30 is provided with a horizontal through hole 35, and the horizontal through hole 35 penetrates through the boss 34 from the inner wall of the box body 30 towards the direction of the boss 34, so that the output shaft 3 of the main case extends out of the box body 30 along the horizontal through hole 35. The boss 34 is provided with an annular groove 36 which surrounds the periphery of the horizontal through hole 35 and is coaxial with the horizontal through hole 35, and the vertical surface rotating support frame 31 is provided with a sleeve hole 37 which is movably matched with the annular groove 36; the vertical surface rotating support frame 31 is fixedly connected with a plurality of mutually spaced and mutually parallel insertion rods 38, the mounting plate 32 is provided with a plurality of scattered second positioning holes 39, the insertion rods 38 are used for inserting the second positioning holes 39, and the insertion angle of the mounting plate 32 can be adjusted through the combination of different second positioning holes 39, so that the orientation of the gearbox is adjusted. The angle of the gearbox can be further adjusted by turning the vertical surface rotating the support bracket 31. To facilitate locking and unlocking of the vertical surface rotation support 31, the second clamping mechanism 33 is used to lock the vertical surface rotation support 31 to the housing 30.
As a further preferred embodiment: referring to fig. 9, the second clamping mechanism 33 includes a second prying shaft 40 and a second lever 41 pivotally connected to the second prying shaft 40, one end of the second lever 41 is connected to a second positioning pin 42, the box body 30 is provided with an avoiding hole 43 (see fig. 6), two ends of the avoiding hole 43 are respectively communicated with the inside of the box body 30 and the annular groove 36, and the second positioning pin 42 is movably inserted into the avoiding hole 43; the vertical surface rotating support frame 31 is provided with a plurality of third positioning holes 44, and the plurality of third positioning holes 44 are distributed around the axis of the groove at intervals; a second hold-down spring 45 is connected to the second lever 41, and the second hold-down spring 45 is used to drive the second positioning pin 42 to press the third positioning hole 44. It is understood that, as an alternative to the second clamping mechanism 33, the second clamping mechanism 33 may be a common brake mechanism, or a magnetic element, and the vertical surface rotation support 31 is limited to swing by magnetic force.
The working principle is as follows:
based on the different relative positions of the output shaft of different gearboxes and the input shaft thereof, the situation that the output shaft of the gearbox faces different may occur after the different gearboxes are installed on the main case 1, in order to enable the different gearboxes to be installed on the simulation detection equipment of the gearbox, the output shaft of the gearbox is in coaxial butt joint with the rotating shaft of the load system 46, height adjustment, horizontal movement adjustment and horizontal rotation adjustment need to be carried out on the main case 1, and the universality is stronger. Therefore, the horizontal driving mechanism 16 drives the horizontal screw 17 to move, so as to drive the horizontal moving plate 7 to move, and the lifting screw 6 of the lifting plate 5 is linked with the horizontal moving plate 7 when moving in the horizontal direction, so that the lifting plate 5 can realize horizontal movement adjustment. The drive motor 112, the driving chain wheel 11, the chain 10, the driven chain wheel 9, the lifting screw 6 and the thread bush 8 are sequentially driven, so that the height adjustment of the lifting screw 6 is realized, namely the height adjustment of the lifting plate 5 is completed. The horizontal rotation adjustment is completed by swinging the swing base 18 with respect to the rising and falling plate 5. And, the swing base 18 is supported by the lifting plate 5, and the main cabinet 1 is supported by the swing base 18. Thus, the precondition required for the respective orientation adjustments of the main cabinet 1 is constituted.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (9)

1. Gearbox simulation check out test set characterized by, includes:
the gearbox is characterized by comprising a main case (1) used for driving a gearbox, wherein a buffer block (2) is arranged in the main case (1), the buffer block (2) is connected with an output shaft (3) of the main case, and the output shaft (3) of the main case is used for driving the gearbox;
the output shaft of the synchronous motor (4) is connected with the buffer block (2), and the output shaft of the synchronous motor (4) and the output shaft (3) of the mainframe box are coaxially arranged;
the lifting plate (5) is positioned right below the mainframe box (1) and supports the mainframe box (1); the bottom of the lifting plate (5) is connected with a plurality of lifting screws (6);
the horizontal moving plate (7) is provided with a plurality of vertical through holes, threaded sleeves (8) are movably sleeved in the vertical through holes, and each lifting screw (6) is in threaded connection with one of the threaded sleeves (8) in a one-to-one correspondence manner; the side wall of the threaded sleeve (8) is fixedly provided with driven sprockets (9), the driven sprockets (9) are sequentially wound through a chain (10), the chain (10) is connected with a driving sprocket (11), the driving sprocket (11) is in driving connection with a driving motor (112), and the driving motor (112) can rotate forwards and backwards; the bottom of the horizontal moving plate (7) is provided with a sliding block (12); a supporting block (13) is fixed at the bottom of the horizontal moving plate (7), and a threaded through hole is formed in the supporting block (13);
the top of the fixed frame (14) is provided with a sliding rail (15), and the sliding block (12) is movably matched with the sliding rail (15); the supporting structure is characterized in that a horizontal driving mechanism (16) is installed on the fixing frame (14), the horizontal driving mechanism (16) is in driving connection with a horizontal screw rod (17), and the horizontal screw rod (17) is in threaded connection with a threaded through hole of the supporting block (13).
2. The gearbox simulation test apparatus of claim 1,
the gearbox simulation detection equipment further comprises a swinging seat (18), wherein the swinging seat (18) is clamped between the lifting plate (5) and the main case (1), is supported by the lifting plate (5) and supports the main case (1);
the lifting plate (5) is fixed with a stationary sun gear (19), the sun gear (19) is horizontally placed, the swinging seat (18) is in pivot connection with the sun gear (19) through a first pivot shaft, the axis of the first pivot shaft is collinear with the axis of the sun gear (19), the swinging seat (18) is connected with a planetary gear (20) through a second pivot shaft, and the planetary gear (20) is meshed with the sun gear (19).
3. A gearbox simulation test device according to claim 2, characterized in that the line connecting the start teeth of the sun wheel (19) and the axis of the sun wheel is a first line segment, the line connecting the end teeth of the sun wheel (19) and the axis of the sun wheel is a second line segment, and there are consecutive teeth between the start teeth and the end teeth; the included angle between the first line segment and the second line segment is 90 degrees.
4. The gearbox simulation detection device according to claim 3, characterized in that the lifting plate (5) is provided with at least two first positioning holes (21), the distances between the two first positioning holes (21) and the sun gear (19) are equal, and the swinging seat (18) is connected with a first positioning pin (22) corresponding to the first positioning holes (21); the first positioning pin (22) corresponds to one of the first positioning holes (21) when the planetary gear (20) is in contact with the start gear teeth; the first positioning pin (22) corresponds to the other first positioning hole (21) when the planetary gear (20) is in contact with the terminal gear teeth.
5. The gearbox simulation test device of claim 4, further comprising a first clamping mechanism (23), wherein the first clamping mechanism (23) comprises a first pry shaft (24), a first lever (25) pivotally connected to the first pry shaft (24), and one end of the first lever (25) is in driving connection with the first positioning pin (22); a first pressing spring (26) is connected with the lever, and the first pressing spring (26) is used for driving the first positioning pin (22) to press towards the first positioning hole (21).
6. The gearbox simulation detection device according to claim 1, wherein the horizontal driving mechanism (16) comprises a vertical motor (27) and a speed reducer (28) in driving connection with the vertical motor (27), and the horizontal screw (17) is in driving connection with the speed reducer (28); the fixed frame (14) is fixedly connected with the vertical motor (27) through a cross beam (29).
7. Gearbox simulation test equipment according to claim 1, characterised in that the said bump stop (2) is made of rubber.
8. The gearbox simulation test apparatus of claim 1, wherein the main housing (1) comprises a housing (30), a vertical plane rotation support bracket (31), a mounting plate (32), and a second clamping mechanism (33); a boss (34) is arranged on the outer wall of the box body (30), a horizontal through hole (35) is formed in the box body (30), and the horizontal through hole (35) penetrates through the boss (34) from the inner wall of the box body (30) to the direction of the boss (34); the output shaft (3) of the mainframe box extends out of the box body (30) along the horizontal through hole (35); the boss (34) is provided with an annular groove (36) which surrounds the periphery of the horizontal through hole (35) and is coaxial with the horizontal through hole (35), and the vertical surface rotating support frame (31) is provided with a sleeve joint hole (37) which is movably matched with the annular groove (36); the vertical surface rotating support frame (31) is fixedly connected with a plurality of mutually spaced and parallel insertion rods (38), the mounting plate (32) is provided with a plurality of scattered second positioning holes (39), and the insertion rods (38) are used for inserting the second positioning holes (39); the second clamping mechanism (33) is used for locking the vertical surface rotating support frame (31) on the box body (30).
9. The gearbox simulation detection device according to claim 8, wherein the second clamping mechanism (33) comprises a second prying shaft (40) and a second lever (41) pivotally connected with the second prying shaft (40), one end of the second lever (41) is connected with a second positioning pin (42), the box body (30) is provided with an avoidance hole (43), two ends of the avoidance hole (43) are respectively communicated with the inside of the box body (30) and the annular groove (36), and the second positioning pin (42) is movably inserted into the avoidance hole (43); the vertical surface rotating support frame (31) is provided with a plurality of third positioning holes (44), and the third positioning holes (44) are distributed at intervals around the axis of the groove; and a second pressing spring (45) is connected to the second lever (41), and the second pressing spring (45) is used for driving the second positioning pin (42) to press towards the third positioning hole (44).
CN202110440906.5A 2021-04-23 2021-04-23 Gearbox simulation detection equipment Pending CN113252343A (en)

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Application Number Priority Date Filing Date Title
CN202110440906.5A CN113252343A (en) 2021-04-23 2021-04-23 Gearbox simulation detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110440906.5A CN113252343A (en) 2021-04-23 2021-04-23 Gearbox simulation detection equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114102474A (en) * 2021-12-02 2022-03-01 杭州君杭科技有限公司 Can satisfy different models new energy automobile reduction gear installation device for experiment
CN115060488A (en) * 2022-08-04 2022-09-16 苏州开密科智能装备科技有限公司 Gearbox vibration detection equipment for equipment operation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114102474A (en) * 2021-12-02 2022-03-01 杭州君杭科技有限公司 Can satisfy different models new energy automobile reduction gear installation device for experiment
CN114102474B (en) * 2021-12-02 2024-04-05 重庆恒伟林汽车零部件有限公司 Can satisfy experimental installation device of using of different model new energy automobile reducers
CN115060488A (en) * 2022-08-04 2022-09-16 苏州开密科智能装备科技有限公司 Gearbox vibration detection equipment for equipment operation
CN115060488B (en) * 2022-08-04 2022-11-18 苏州开密科智能装备科技有限公司 Gearbox vibration detection equipment for equipment operation

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