CN108955495B - Tunnel suspension column flange angle measuring tool and angle measuring method - Google Patents

Tunnel suspension column flange angle measuring tool and angle measuring method Download PDF

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Publication number
CN108955495B
CN108955495B CN201710374632.8A CN201710374632A CN108955495B CN 108955495 B CN108955495 B CN 108955495B CN 201710374632 A CN201710374632 A CN 201710374632A CN 108955495 B CN108955495 B CN 108955495B
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flange
angle
angle measuring
tunnel
measuring ruler
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CN108955495A (en
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吴磊
羊毅
谢家勇
丁润
刘玖林
杨清太
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South Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
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South Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The utility model provides a tunnel lifting column flange angle measuring tool and angle measuring method, the measuring tool includes angle measuring ruler and flange simulation board; the flange simulation board is rigid plane platy, and the face shape and the size of tunnel terminal surface davit flange with want measuring are unanimous, the middle part of flange simulation board is located to the angle measurement chi, and the outside limit of the fixed arm of angle measurement chi is fixed with the laminating of flange simulation board, and the fixed arm of angle measurement chi is perpendicular with the base of flange simulation board. When in measurement, the measuring tool is directly aligned and attached to the surface of the hanging column flange, and the measuring arm of the measuring ruler can directly read when being vertical. The invention thoroughly breaks through the determination of the deflection angle of the suspension post flange by the traditional construction method and is still on the level of measurement and calculation by individual technicians, so that the flange angle measurement can be popularized to the level of the majority of constructors, and the measurement process is simple, quick and convenient and has high measurement precision.

Description

Tunnel suspension column flange angle measuring tool and angle measuring method
Technical Field
The invention relates to a railway tunnel engineering construction technology, in particular to a tunnel hanging column flange angle measuring tool and a hanging column flange angle measuring method using the same.
Background
The construction topography of the railway tunnel is complex, and the faced different specific conditions exceed theoretical settings, for example, 13 counties (regions) from lan to guangYuan in lan, shan and Chuan three provinces, the length of the positive line is 501 km (wherein the bridge 126 seats/74 km long and the tunnel 67 seats/350 km long), and the tunnel accounts for about 70%. The section of the tunnel of the line mainly has three main categories: the double-line tunnel section, the single-line tunnel elliptical section and the single-line tunnel TBM (full section tunnel boring machine) section are subdivided, and the number of single-line tunnel sections is as large as 28 in the SiQinling province. Unlike the double-line tunnel overhead contact system overhead posts, which are arranged on the tunnel roof, the single-line tunnel overhead contact system overhead posts are affected by the clearance and the section, and the flange angle deflection of the overhead posts is smaller, so that the workload is smaller even if the overhead posts are unqualified; the single-line tunnel contact net hanging posts are all arranged on the side wall of the tunnel, so that the angle deflection angle of the flange is larger, and the single-line tunnel section is shown in fig. 5, so that the deflection angle of the anchor arm is also the same. In addition, the lifting column flange bottom plate is a one-time welding and shaping product in the production and manufacturing process, cannot be changed, and can cause great difficulty and waste for construction and installation and subsequent adjustment if the flange angle measurement is inaccurate.
In the traditional construction process, the deflection angle of the bottom plate of the suspension column flange is determined by mainly adopting the following method:
(1) Laser range finder measuring method
And (3) carrying out data measurement by using a laser range finder and converting a trigonometric function, wherein the inclination angle of the tunnel hanging column flange is determined by the center distances of the two outermost bolts in the vertical line direction and the line direction. The section of the single-line tunnel is in an oval structure, and the contact net hanging column can only be arranged on the side wall of the tunnel due to the standard requirements of the side limit and the clearance of the hanging column, so that the hanging column flange can be arranged on an oval inclined plane only by a certain inclination angle, namely the hanging column flange is slightly lower near the side wall of the tunnel and is slightly higher near the side of the cantilever. Firstly measuring the vertical distance between a certain bolt of the upper row and the rail surface by using a laser range finder, and if the measured distance is 7452mm; the vertical distance from a certain bolt of the lower row to the rail surface is measured, and the measured distance is 7158mm. The distance between the two bolts of the hanging column flange arranged on the side wall of the tunnel is 350mm, and the height difference between the upper row of bolts and the lower row of bolts is 7452-7158=294 mm. From this, it can be calculated that the flange is inclined at the following angle: θ=acrcoss (294/350) ≡32.8 °.
(2) Standard section drawing measuring method
And (3) communicating with a design unit (or a pre-station unit) and obtaining a standard two-lining section diagram of the tunnel section, and carrying out size standard by utilizing the CAD section diagram according to related design parameters of the overhead contact system, such as side limit, wire height, structure height and the like, so as to determine the inclination angle of the suspension column flange of the theoretical parameter.
The 2 methods are larger in relative measurement error and low in applicability, the 1 st method is low in applicability of measuring angles by using a laser range finder, a great amount of time is occupied for technical staff to carry out mapping calculation, the efficiency is low, the data acquisition error rate is large, and the method is extremely limited by steel rail adjustment; the 2 nd method adopts data such as a standard section view, theoretical parameters and the like to simulate and measure angles on a CAD graph, and because of high randomness of construction parameters, the error rate of the standard inclination angle is high, only technicians know algorithms, the aim of participating in construction of the whole person cannot be achieved, and when the model of the inclination angle of the flange is too many, quick review cannot be performed, so that a piece of confusion is caused in installation of a construction site, and the rework rate is extremely high.
In summary, in the conventional method, the determination of the inclination angle of the suspension column flange is only performed on the unified type, for example, the inclination angle of the suspension column flange on the section of the single-line tunnel elliptical hole is unified to 33 °, the inclination angle of the suspension column flange on the section of the single-line tunnel TBM is unified to 25 °, the inclination angle of the suspension column flange on the section of the double-line tunnel is unified to 5 °. Once the section change or the construction parameter error occurs in the construction site, the inclination angle of the original standard hanging column flange is not suitable any more, or a gasket is adopted for filling, or the construction site is purchased again, so that the time, the material and the cost are wasted. Therefore, the novel angle measuring tool which is convenient for constructors to measure and has high popularization applicability is imperative.
Disclosure of Invention
The invention aims to solve the problems, and provides a tunnel lifting column flange angle measuring tool and a lifting column flange angle measuring method, which thoroughly break through the determination of the deflection angle of the lifting column flange by the traditional construction method on the level of measurement and calculation by individual technicians, so that the flange angle measurement can be popularized to the level of wide constructors, and the measurement process is simple, quick, convenient and high in measurement precision.
The tunnel lifting column flange angle measuring tool is characterized in that: the device comprises an angle measuring ruler and a flange simulation board;
the flange simulation plate is in a rigid plane plate shape and is consistent with the shape and the size of the plate surface of the tunnel end face lifting column flange to be measured, and flange anchor bolt holes are formed in the positions of the corresponding embedded anchor bolts of the tunnel end face lifting column flange;
the angle measuring ruler is provided with a fixed arm and a measuring arm which are connected by a rotating shaft, and the measuring arm is provided with an angle display device for displaying the included angle between the fixed arm and the measuring arm, and a levelness detector and/or a verticality detector;
the middle part of flange simulation board is located to the angle measurement chi, and the outside limit of angle measurement chi's fixed arm is fixed with the laminating of flange simulation board, and the fixed arm of angle measurement chi is perpendicular with the base of flange simulation board, the base of flange simulation board corresponds the lower base of tunnel terminal surface davit flange height.
Further, the flange simulation board is provided with a plurality of corresponding structural shapes according to the shape and the size of the plate surface of the tunnel end face lifting column flange, the surface of the flange simulation board is provided with a fixed marking line layer of an angle measuring ruler, and the position of the angle measuring ruler shown in the fixed marking line layer of the flange simulation board is detachably attached and fixed with the flange simulation board.
Further, the angle display device is a digital display device with a built-in microprocessor, a data communication interface is arranged in the angle measuring ruler, a function button group comprising a determination button is further arranged on the surface of the angle measuring ruler, the determination button is used for triggering and storing the current time and angle numerical value record, and the function button group is further used for displaying data and sending the data through the data communication interface.
Furthermore, a wireless communication module is arranged in the angle measuring ruler and used for sending the recorded and stored measurement data to the pairing equipment.
Preferably, a plurality of flange anchor holes are arranged corresponding to the embedded anchor bolts of the hanging column flange, wherein one or two flange anchor holes are arranged to be 1-8 mm larger than the diameter of the embedded anchor bolt at the corresponding position, the rest flange anchor holes are arranged as waist round holes, and the middle line of the waist round holes in the length direction is perpendicular to the bottom edge of the flange simulation board.
The tunnel hanging column flange angle measuring method completed by the measuring tool is characterized by comprising the following steps of: the method is carried out according to the following steps:
firstly, manufacturing a flange simulation plate with the same shape and size according to the shape of a hanging column flange to be measured, arranging a flange anchor hole on the flange simulation plate corresponding to the position of an embedded anchor bolt on the hanging column flange, and attaching and fixing a fixing arm of an angle measuring ruler to the middle part of the flange simulation plate perpendicular to the bottom edge to manufacture a flange angle measuring tool;
step two, an operator directly attaches the back of the flange angle measuring tool to the outline of the Ji Diaozhu flange to the outer side of the hanging column flange through a climbing tool, and an embedded anchor bolt on the hanging column flange penetrates out of the flange anchor bolt hole;
and thirdly, keeping the flange simulation board stable, opening a measuring arm of the angle measuring ruler, detecting and keeping the measuring arm vertical or horizontal through a perpendicularity detector or a levelness detector on the angle measuring ruler, and directly reading and recording the angle readings displayed by the angle display device.
Preferably, the back of the flange simulation plate is attached and fixed with the angle measuring ruler through counter bore screws, and the corresponding flange simulation plate is replaced aiming at hanging column flanges with different shapes or sizes.
Further, the angle measuring ruler is internally provided with a nonvolatile memory and a wireless communication module, the surface of the angle measuring ruler is provided with a function button group, when measurement is stable, a button of the function button group is pressed, a processor arranged in the angle measuring ruler is triggered to store real-time measured values and time data into the nonvolatile memory, and corresponding data are displayed through button control or sent to other devices through the wireless communication module.
The invention is suitable for all types of hanging columns, anchor arms and the like of any section in a railway tunnel, which need to determine the deflection angle of the flange of the hanging column and the anchor arm.
Compared with the prior art, the method disclosed by the invention breaks through the traditional inherent angle measurement thinking mode, is simple and visual, is effective and quick, is easy to popularize and can be participated by all people. The existing angle measurement method is complex, low in efficiency and large in error. The invention has the following advantages:
(1) after the bolts are embedded, constructors can measure the flange angles of the lifting columns on site one by means of the tool; the device is simple and easy to understand in use, high in practicability, quick and accurate in measurement, and can output data results at the moment, thereby achieving the aim of participation of the whole person.
(2) The construction measurement efficiency is high, the time occupied by technicians is greatly reduced, and the data summarization and sheeting unified purchasing and distributing have operability.
(3) The construction cross interference is small, and the verification of the embedding flow of the last anchor bolt can be directly achieved, so that the rework rate is reduced.
(4) The inclination angle of the hanging column flange is formed and welded on the hanging column body at one time by a manufacturer according to data provided by technicians, and then the hanging column flange cannot be modified. The accuracy of angle data acquisition greatly reduces the secondary adjustment amount after installation, saves a great deal of manpower and material resources, and has high safety.
(5) The novel tool has the advantages of simple and portable structure, easy secondary processing, manufacturing and using cost saving and environment protection.
Drawings
Figure 1 is a schematic view of a flange angle measuring tool,
figure 2 is a left side view of figure 1,
figure 3 is a top view of figure 1,
figure 4 is a schematic view of the measurement arm in an open position,
fig. 5 is a schematic diagram of a single-wire tunnel section catenary installation structure.
In the figure: 1-flange anchor bolt hole, 2-flange simulation board, 3-angle measuring ruler, 4-flange angle measuring tool, 5-levelness detector, 6-verticality detector, 7-rotating shaft, 8-fixed arm, 9-measuring arm, 10-determination button, 11-function button group, 12-data communication interface, 13-tunnel section, 14-lining face, 15-cantilever, 16-hanging column flange, 17-hanging column, 18-angle display device, 19-fixed marking line layer.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings: the tunnel lifting column flange angle measuring tool comprises an angle measuring ruler 3 and a flange simulation plate 2, wherein the flange simulation plate 2 is consistent with the flange of the angle to be measured in shape and size or in manufacturing, and the angle measuring ruler can use a universal digital display angle ruler.
Specifically, as shown in fig. 1 to 4, the flange simulation board 2 is made of a rigid planar plate, preferably a lightweight and easy-to-process aluminum alloy board, and is identical to the shape and size of the plate surface of the flange 16 of the hanging column of the tunnel end surface to be measured, because the side wall of the tunnel is arc-shaped, the angle of the flange actually installed is different due to different positions and different shapes and sizes of the flange, and because the measuring technology in the prior art can face a plurality of practical problems on site, the deviation of the measuring result is very large, and the measuring mode realized by the invention can directly simulate the flange actually used on site, and can be used for conveniently and accurately measuring the angle of the flange completely identical to the shape and size of the plate surface of the flange 16 of the hanging column of the tunnel end surface to be measured.
The flange simulation board directly simulates the actually measured flange, and takes the actual flange structure and the installation state into consideration. In order to avoid the influence of the embedded anchor bolts, the embedded anchor bolts are directly spliced with the actual flange, have consistent shapes and aligned positions, and the flange anchor bolt holes 1 are arranged at the embedded anchor bolt positions of the corresponding tunnel end face lifting column flanges 16 so that the on-site embedded anchor bolts penetrate through the flange anchor bolt holes 1. The key of the flange simulation board simulation is that the flange simulation board simulation is consistent with the outline size of an actual flange, the flange simulation board is attached to the actual mounting flange to be flush with the actual flange to simulate the inclination angle of the actual flange, in order to avoid embedded bolts and barriers, a plurality of flange bolt holes 1 with corresponding quantity are arranged corresponding to the embedded bolts of the hanging column flange 16, one or two flange bolt holes 1 are arranged to be 1-8 mm larger than the diameter of the embedded bolts of the corresponding position, the rest flange bolt holes 1 are arranged to be waist round holes, and the central line of the length direction of the waist round holes is perpendicular to the bottom edge of the flange simulation board 2. Therefore, the precision requirement for manufacturing the flange anchor bolt hole of the flange simulation plate is reduced.
The angle measuring ruler 3 is provided with a fixed arm 8 and a measuring arm 9 which are connected by a rotating shaft 7, and the measuring arm is provided with an angle display device 18 for displaying the included angle between the fixed arm 8 and the measuring arm 9, and a levelness detector 5 and/or a verticality detector 6, so that the existing digital display angle ruler can be directly used basically.
The angle measurement ruler can be further improved for angle measurement of the tunnel hanging column flange, so that the tunnel hanging column flange is convenient to use and manage, improves working efficiency and is beneficial to data management.
Almost all digital display angle scales are provided with a microprocessor and a memory, the invention is provided with a nonvolatile memory, such as flash rom and eeprom, for storing measurement data at any time to prevent power failure, a data communication interface 12 or a wireless data communication module is arranged in the angle measurement scale 3, the surface is also provided with a function button group 11 comprising a determination button 10, the memory, the communication module and the function button group are all connected with a processor, the determination button 10 is used for triggering and storing the current time and angle value records, and the function button group 11 is also used for displaying data through an angle display device and sending the data through the data communication interface 12 or the wireless communication module. Although the connection of the processor, the memory, the communication module and the function button group and the corresponding program control are the prior art, the application for the digital display angle ruler is not applied in advance, the use effect can be obviously improved, the working efficiency is improved in the field construction measurement process, and the recording is convenient for data collection and management.
The middle part of flange simulation board 2 is located to angle measurement chi 3, and the outside limit of angle measurement chi 3's fixed arm 8 is fixed with flange simulation board 2 laminating, and angle measurement chi 3's fixed arm 8 is perpendicular with flange simulation board 2's base, the base of flange simulation board 2 corresponds the lower base of tunnel terminal surface davit flange 16 height, and the upper portion of flange simulation board 2 is located in angle measurement chi 3's pivot, and the lower part of flange simulation board 2 also can be located in angle measurement chi 3's pivot.
In order to adapt to different suspension post flanges 16, the angle measuring ruler 3 and the flange simulation plate 2 can be detachably connected. The surface of the flange simulation board 2 is provided with a fixed marking line layer 19 of the angle measuring ruler 3, the flange simulation board which accords with the site situation is prepared or temporarily manufactured, the flange simulation board is fixedly installed by fastening screws or rivets, and the angle measuring ruler 3 is detachably attached and fixed with the flange simulation board 2 at the position shown by the fixed marking line layer 19 of the flange simulation board 2.
The tunnel hanging column flange angle measuring method completed by the measuring tool is carried out according to the following steps:
firstly, because the shapes of the hanging column flanges used in different tunnel construction are different from each other, the flange simulation plates 2 with the same shape and size are manufactured according to the shape of the hanging column flange 16 to be measured, the purpose is to use the flange simulation plates to be attached to the hanging column flanges in parallel, directly measure the inclination angle of the hanging column flanges on site, and the method is visual and easy to operate and has low technical requirements on measuring staff. The method is simple and visual, but is effective and quick, and before the invention is put forward, the measuring mode is not disclosed in the published literature, and the used angle measuring method is complex, low in efficiency and large in error.
The flange anchor bolt hole 1 is formed in the flange simulation plate 2 corresponding to the position of the embedded anchor bolt on the hanging column flange 16 and is used for being directly sleeved outside the embedded anchor bolt of the hanging column flange, so that waist round holes can be formed for reducing the machining precision requirement, and the flange simulation plate 2 is overlapped with the edge of the hanging column flange when in use.
And a fixing arm 8 for fixedly mounting an angle measuring ruler 3 is attached to the middle part of the flange simulation board 2 perpendicular to the bottom edge, so as to manufacture a flange angle measuring tool.
The flange simulation plate 2 and the angle measuring ruler 3 can be fixedly riveted, if the flange simulation plate 2 with different shapes needs to be replaced, the flange simulation plate 2 can be attached and fixed with the angle measuring ruler 3 through counter bore screws on the back surface of the flange simulation plate 2, and corresponding flange simulation plates 2 are replaced aiming at hanging column flanges 17 with different shapes or sizes.
In order to strengthen the management of measured data and enhance the function of the angle measuring ruler, a nonvolatile memory and a wireless communication module are arranged in the angle measuring ruler 3, a function button group 11 is arranged on the surface of the angle measuring ruler, and the nonvolatile memory, the wireless communication module and the function button group 11 are connected with a processor through interfaces and used for storing, displaying and communicating data through a common interface management program.
And secondly, an operator directly attaches the contour of the lifting column flange 16 on the back surface of the flange angle measuring tool to the outer side of the lifting column flange 16 through a climbing tool, and a pre-embedded anchor bolt on the lifting column flange penetrates out of the flange anchor bolt hole 1 to keep the flange simulation board 2 parallel to the lifting column flange. In general, only the flange simulation plate 2 needs to be vertically pressurized.
And thirdly, keeping the flange simulation board 2 stable, opening the measuring arm 9 of the angle measuring ruler 3, detecting and keeping the measuring arm vertical or horizontal through the verticality detector 6 or the levelness detector 5 on the angle measuring ruler 3, and directly reading and recording the angle readings displayed by the angle display device 18.
For the tool for measuring collection, when the measurement is stable, the buttons of the functional button group are pressed, the processor arranged in the angle measuring ruler 3 is triggered to store real-time measured values and time data into the nonvolatile memory, and then the corresponding data can be displayed through button control or sent to other devices through the wireless communication module.
The whole operation process is simple and visual, is easy to popularize and use, is not limited to professional measuring tools which consume time, budget and are expensive for measuring by technicians, but the measuring result is efficient and accurate. The simple and effective creative is worth popularizing in the technical field of construction engineering.

Claims (4)

1. The utility model provides a tunnel davit flange angle measuring tool which characterized in that: comprises an angle measuring ruler (3) and a flange simulation board (2);
the flange simulation plate (2) is in a rigid plane plate shape, the shape and the size of the flange are consistent with those of a lifting column flange (16) at the end face of a tunnel to be measured, and flange anchor bolt holes (1) are formed in the positions of embedded anchor bolts of the corresponding lifting column flange (16) at the end face of the tunnel;
the angle measuring ruler (3) is provided with a fixed arm (8) and a measuring arm (9) which are connected by a rotating shaft (7), and the measuring arm is provided with an angle display device (18) for displaying the included angle between the fixed arm (8) and the measuring arm (9), and a levelness detector (5) and/or a verticality detector (6);
the angle measuring ruler (3) is arranged in the middle of the flange simulation plate (2), the outer side edge of the fixed arm (8) of the angle measuring ruler (3) is attached and fixed with the flange simulation plate (2), the fixed arm (8) of the angle measuring ruler (3) is perpendicular to the bottom edge of the flange simulation plate (2), and the bottom edge of the flange simulation plate (2) corresponds to the bottom edge of the lower height of the lifting column flange (16) of the tunnel end face;
the flange simulation board (2) is provided with a plurality of corresponding structural shapes according to the board shape and the size of the flange (16) of the lifting column on the end face of the tunnel, the surface of the flange simulation board (2) is provided with a fixed marking line layer (19) of the angle measuring ruler (3), and the angle measuring ruler (3) is detachably attached and fixed with the flange simulation board (2) at the position shown by the fixed marking line layer (19) of the flange simulation board (2); the flange simulation board (2) is kept stable, the measuring arm (9) of the angle measuring ruler (3) is opened, the verticality detector (6) or the levelness detector (5) on the angle measuring ruler (3) detects and keeps the measuring arm vertical or horizontal, and the angle reading displayed by the angle display device (18) is directly read and recorded.
2. The measurement tool of claim 1, wherein: the angle display device (18) is a digital display device with a built-in microprocessor, the angle measuring ruler (3) is internally provided with a data communication interface (12), the surface is also provided with a function button group (11) comprising a determination button (10), the determination button (10) is used for triggering the recording and the storage of the current time and the angle value, and the function button group (11) is also used for displaying data and sending the data through the data communication interface (12).
3. The measurement tool of claim 2, wherein: the angle measuring ruler (3) is internally provided with a wireless communication module which is used for transmitting the recorded and stored measurement data to the pairing equipment.
4. The measurement tool of claim 1, wherein: corresponding to the embedded anchor bolts of the hanging column flange (16), a plurality of flange anchor bolt holes (1) are formed in a corresponding number, one or two flange anchor bolt holes (1) are formed in the corresponding number to be 1-8 mm larger than the diameter of the embedded anchor bolt at the corresponding position, the rest flange anchor bolt holes (1) are formed into waist round holes, and the middle line of the length direction of the waist round holes is perpendicular to the bottom edge of the flange simulation board (2).
CN201710374632.8A 2017-05-24 2017-05-24 Tunnel suspension column flange angle measuring tool and angle measuring method Active CN108955495B (en)

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