CN108942704A - 一种磨钢球砂轮结合剂配方 - Google Patents

一种磨钢球砂轮结合剂配方 Download PDF

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CN108942704A
CN108942704A CN201810535179.9A CN201810535179A CN108942704A CN 108942704 A CN108942704 A CN 108942704A CN 201810535179 A CN201810535179 A CN 201810535179A CN 108942704 A CN108942704 A CN 108942704A
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oxide
abrasion
steel ball
abrasive wheel
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方元文
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Anhui Bless Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/14Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • C04B2235/445Fluoride containing anions, e.g. fluosilicate

Abstract

本发明涉及砂轮技术领域,具体是公开了一种磨钢球砂轮结合剂配方,由下列重量份的原料制成:氧化硅40~60份、氧化铝20~30份、氧化铁0.5~2份、氟化钙0.1~0.5份、氧化硼1~3份、氧化锰2~5份、氧化镁5~10份,氧化铬6~10份,本发明克服了现有技术的不足,利用氧化硅、氧化铝、氧化铁、氟化钙份、氧化硼、氧化锰、氧化镁、氧化铬制成,加入氧化铬提高结合剂的高温润湿性增加硬度,又能降低结合剂耐火度并保证强度,同时采用氧化锰提高了结合剂的耐磨性,提高了砂轮得合格率,社会效益明显。

Description

一种磨钢球砂轮结合剂配方
技术领域
本发明涉及砂轮技术领域,具体属于一种磨钢球砂轮结合剂配方。
背景技术
磨钢球砂轮是用于磨削直径在 76.20mm 以下球形钢球的专用砂轮,具有规格大、粒度细、硬度高、密度大等特点,广泛应用于机械、轴承工业。目前,所有磨钢球砂轮生产厂家在配方设计时,都是采用棕刚玉和碳化硅的混合磨料制造磨钢球砂轮,因为磨钢砂轮密度大、硬度高,单纯采用提高成型压强来提高其密度是有一定限度的,故要求砂轮烧后有较大收缩来提高砂轮密度,砂轮由三部分组成:磨料、结合剂、孔隙,结合剂必须具备以下性能:强度高,有较高的耐热性,具有适当的硬度,磨削消耗小,磨削效率高,加工出的工件表面粗糙度要好,填料必须经济,而且能溶于酸或碱,便于回收。
发明内容
本发明的目的是提供了一种磨钢球砂轮结合剂配方,克服了现有技术的不足,利用氧化硅、氧化铝、氧化铁、氟化钙份、氧化硼、氧化锰、氧化镁、氧化铬制成,加入氧化铬提高结合剂的高温润湿性增加硬度,又能降低结合剂耐火度并保证强度,同时采用氧化锰提高了结合剂的耐磨性,提高了砂轮得合格率,社会效益明显。
为解决上述问题,本发明所采取的技术方案如下:
一种磨钢球砂轮结合剂配方,由下列重量份的原料制成:氧化硅40~60份、氧化铝20~30份、氧化铁0.5~2份、氟化钙0.1~0.5份、氧化硼1~3份、氧化锰2~5份、氧化镁5~10份,氧化铬6~10份。
进一步,由下列重量份的原料制成:氧化硅45份、氧化铝23份、氧化铁0.9份、氟化钙0.3份、氧化硼2.1份、氧化锰4份,氧化镁8份,氧化铬9份。
本发明与现有技术相比较,本发明的实施效果如下:
本发明所述一种磨钢球砂轮结合剂配方,利用氧化硅、氧化铝、氧化铁、氟化钙份、氧化硼、氧化锰、氧化镁、氧化铬制成,加入氧化铬提高结合剂的高温润湿性增加硬度,又能降低结合剂耐火度并保证强度,同时采用氧化锰提高了结合剂的耐磨性,提高了砂轮得合格率,社会效益明显。具体实施方式
下面结合实施例对本发明作进一步的描述,但本发明不仅限于这些实例,在为脱离本发明宗旨的前提下,所为任何改进均落在本发明的保护范围之内。
实施例1
一种磨钢球砂轮结合剂配方,由下列重量份的原料制成:氧化硅40~60份、氧化铝20~30份、氧化铁0.5~2份、氟化钙0.1~0.5份、氧化硼1~3份、氧化锰2~5份、氧化镁5~10份,氧化铬6~10份。
实施例2
一种磨钢球砂轮结合剂配方,由下列重量份的原料制成:氧化硅45份、氧化铝23份、氧化铁0.9份、氟化钙0.3份、氧化硼2.1份、氧化锰4份,氧化镁8份,氧化铬9份。
以上内容仅仅是对本发明构思所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的构思或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。

Claims (2)

1.一种磨钢球砂轮结合剂配方,其特征在于:由下列重量份的原料制成:氧化硅40~60份、氧化铝20~30份、氧化铁0.5~2份、氟化钙0.1~0.5份、氧化硼1~3份、氧化锰2~5份、氧化镁5~10份,氧化铬6~10份。
2.根据权利要求1所述的一种磨钢球砂轮结合剂配方,其特征在于:由下列重量份的原料制成:氧化硅45份、氧化铝23份、氧化铁0.9份、氟化钙0.3份、氧化硼2.1份、氧化锰4份,氧化镁8份,氧化铬9份。
CN201810535179.9A 2018-05-30 2018-05-30 一种磨钢球砂轮结合剂配方 Pending CN108942704A (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1515383A (zh) * 2003-08-20 2004-07-28 扬州市东方砂轮厂 一种磨钢球砂轮结合剂及其生产方法
JP2014500158A (ja) * 2010-12-14 2014-01-09 スリーエム イノベイティブ プロパティズ カンパニー 内蔵型繊維性バフ研磨物品
CN107971938A (zh) * 2017-12-25 2018-05-01 沈阳中科超硬磨具磨削研究所 一种制造低温烧结超硬陶瓷砂轮的结合剂

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1515383A (zh) * 2003-08-20 2004-07-28 扬州市东方砂轮厂 一种磨钢球砂轮结合剂及其生产方法
JP2014500158A (ja) * 2010-12-14 2014-01-09 スリーエム イノベイティブ プロパティズ カンパニー 内蔵型繊維性バフ研磨物品
CN107971938A (zh) * 2017-12-25 2018-05-01 沈阳中科超硬磨具磨削研究所 一种制造低温烧结超硬陶瓷砂轮的结合剂

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