CN108941916B - Remote laser rust removal device for power equipment - Google Patents
Remote laser rust removal device for power equipment Download PDFInfo
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- CN108941916B CN108941916B CN201810755984.2A CN201810755984A CN108941916B CN 108941916 B CN108941916 B CN 108941916B CN 201810755984 A CN201810755984 A CN 201810755984A CN 108941916 B CN108941916 B CN 108941916B
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- laser
- aerial vehicle
- unmanned aerial
- power equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Optical Communication System (AREA)
Abstract
The application discloses long-range laser rust cleaning device for power equipment includes: the device comprises a laser emitting component, a laser adjusting component and a terminal; the laser emission component comprises a laser and a laser positioning emission module; the laser adjusting component comprises an unmanned aerial vehicle, a laser positioning receiving module and a reflector; the laser positioning receiving module is arranged on the unmanned aerial vehicle; the reflector is connected to the bottom end of the unmanned aerial vehicle through a connecting piece; the reflector is used for adjusting the laser and then emitting the laser to a position needing rust removal. Through the position of terminal control unmanned aerial vehicle and the reflection angle of speculum, with the position that needs the rust cleaning of laser reflection to avoided installing the laser rust cleaning device in the problem that leads to work efficiency low on higher power equipment. Need not to set up optic fibre between unmanned aerial vehicle and the laser instrument and carry out laser transmission, avoided the danger of unmanned aerial vehicle flight in-process broken optic fibre, unmanned aerial vehicle is convenient for control, can be to the nimble rust cleaning in different positions of power equipment.
Description
Technical Field
The application relates to the field of laser rust removal of high-voltage live equipment, in particular to a remote laser rust removal device for power equipment.
Background
A large number of steel parts, such as housings of power equipment, towers, brackets, fasteners for mounting equipment, and the like, are required to be used in power systems. Because a large amount of power equipment is installed in the field and is subjected to wind, sun, rain and rain, the steel piece can be inevitably corroded. Especially in many heavy industrial areas, the air quality is poor, the content of harmful acid gas in the air is seriously over-standard, and the corrosion speed of the power equipment can be further accelerated. Severe enough to cause short circuits, trips, and even fires, explosion of portions of the power control equipment, severely shortening the life of the power equipment, and potentially creating safety issues.
At present, the rust removal of high-voltage equipment is still realized by adopting a manual rust removal method in power failure, and the traditional rust removal method has the defects that firstly, the high-voltage equipment needs to be powered off, and the normal operation of a power grid cannot be ensured; secondly, workers must attach the tool to the processing surface, and the workers must contact the tool or the processing surface with corrosive agents and great dangerousness; thirdly, the traditional cleaning mode is often accompanied by a large amount of physical labor, the labor intensity of workers is high, and the production benefit is low; the traditional cleaning modes such as manual shaving, fluid particle spraying and chemical cleaning all need to invest a large amount of labor and cleaning materials, and considerable cleaning cost is accumulated for a long time; and fifthly, the chemical rust removal method is adopted, which easily causes huge pollution to the environment, and some special power equipment can generate electric leakage when being subjected to acid cleaning chemical rust removal, thereby threatening the safety of operators.
In the prior art, laser is also adopted to remove rust on the power equipment, the rust removing mode only can be used for the power equipment with a certain height, but the laser rust removing device is required to be installed on the higher power equipment by a worker for the higher power equipment, so that the workload of the worker is increased, and the working efficiency is reduced.
Disclosure of Invention
The application provides a long-range laser rust cleaning device for power equipment to solve the problem that the rust cleaning height of the existing laser rust cleaning equipment is limited and then the work efficiency is low.
The application provides a long-range laser rust cleaning device for power equipment includes: the device comprises a laser emitting component, a laser adjusting component and a terminal;
the laser emission assembly comprises a laser and a laser positioning emission module;
the laser adjusting assembly comprises an unmanned aerial vehicle, a laser positioning receiving module and a reflector;
the laser positioning receiving module is arranged on the unmanned aerial vehicle; the reflector is connected to the bottom end of the unmanned aerial vehicle through a connecting piece;
the laser is used for emitting laser to remove rust on the power equipment;
the laser positioning and transmitting module is used for transmitting the position of the laser;
the laser positioning receiving module is used for adjusting the position of the unmanned aerial vehicle after receiving the signal transmitted by the laser positioning transmitting module;
the reflector is used for adjusting the laser emitted by the laser and then emitting the adjusted laser to the electric equipment needing rust removal;
the terminal with unmanned aerial vehicle is connected for control unmanned aerial vehicle.
Preferably, the laser adjusting assembly further comprises an angle adjusting unit; the bottom end of the unmanned aerial vehicle is provided with a mounting seat, and the angle adjusting unit is arranged on the mounting seat; the angle adjusting unit is used for adjusting the reflection angle of the reflector.
Preferably, the angle adjusting unit comprises a speed reducing motor and a first control module; the speed reducing motor is connected with the first control module and the reflector, and the first control module is connected with the terminal.
Preferably, the laser emission assembly further comprises a box body, and the laser positioning emission module are both arranged in the box body.
Preferably, the laser emission assembly further comprises a displacement unit, and the box body is arranged on the displacement unit.
Preferably, the displacement unit comprises a second control module, the second control module is used for the remote laser derusting device of the power equipment, and the second control module is arranged on the displacement unit; the second control module is connected with the terminal and used for controlling the movement of the displacement unit.
According to the technical scheme, the remote laser rust removing device for the power equipment comprises: the device comprises a laser emitting component, a laser adjusting component and a terminal; the laser emission assembly comprises a laser and a laser positioning emission module; the laser adjusting assembly comprises an unmanned aerial vehicle, a laser positioning receiving module and a reflector; the laser positioning receiving module is arranged on the unmanned aerial vehicle; the reflector is connected to the bottom end of the unmanned aerial vehicle through a connecting piece; the laser is used for emitting laser to remove rust on the power equipment; the laser positioning and transmitting module is used for transmitting the position of the laser; the laser positioning receiving module is used for adjusting the position of the unmanned aerial vehicle after receiving the signal transmitted by the laser positioning transmitting module; the reflector is used for adjusting the laser emitted by the laser and then emitting the adjusted laser to the electric equipment needing rust removal; the terminal with unmanned aerial vehicle for control unmanned aerial vehicle. Through the position of terminal control unmanned aerial vehicle and the reflection angle of speculum, with the position that needs the rust cleaning of laser reflection to avoided installing the laser rust cleaning device in the problem that leads to work efficiency low on higher power equipment. Need not to set up optic fibre between unmanned aerial vehicle and the laser instrument and carry out laser transmission, avoided the danger of unmanned aerial vehicle flight in-process broken optic fibre, unmanned aerial vehicle is convenient for control, can be to the nimble rust cleaning in different positions of power equipment.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any creative effort.
Fig. 1 is a schematic structural diagram of a remote laser derusting device for electrical equipment provided by the application;
FIG. 2 is a schematic diagram of the principles provided herein;
fig. 3 is a schematic structural diagram of a second embodiment provided in the present application;
fig. 4 is a schematic structural diagram of a third embodiment provided in the present application.
Illustration of the drawings:
1-a laser emitting component; 11-a laser; 12-laser positioning and transmitting module; 13-a box body; 14-a displacement unit; 15-a second control module; 2-a laser adjustment assembly; 21-unmanned aerial vehicle; 211-a drone body; 212-unmanned aerial vehicle flight system; 213-unmanned aerial vehicle stabilization system; 22-laser positioning receiving module; 23-a mirror; 24-a connector; 25-a mounting seat; 251-a reduction motor; 252-a first control module; 3-a power device; 4-terminal.
Detailed Description
The technical solutions in the embodiments of the present application are clearly and completely described below with reference to the drawings in the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways than those described again, and it will be apparent to those of ordinary skill in the art that the present application is not limited to the specific embodiments disclosed below.
Example one
The application provides a long-range laser rust cleaning device for power equipment, as shown in fig. 1 and 2, include: the device comprises a laser emitting component 1, a laser adjusting component 2 and a terminal 4; the laser emission assembly 1 comprises a laser 11 and a laser positioning emission module 12; the laser adjusting assembly 2 comprises an unmanned aerial vehicle 21, a laser positioning receiving module 22 and a reflector 23; the laser positioning receiving module 22 is arranged on the unmanned aerial vehicle 21; the reflector 23 is connected to the bottom end of the unmanned aerial vehicle 21 through a connecting piece 24; the laser 11 is used for emitting laser to remove rust on the power equipment 3; the laser positioning and transmitting module 12 is used for transmitting the position of the laser 11; the laser positioning receiving module 22 is configured to adjust the position of the unmanned aerial vehicle 21 after receiving the signal transmitted by the laser positioning transmitting module 12; the reflector 23 is used for adjusting the laser emitted by the laser 11 and then emitting the adjusted laser to the power equipment 3 needing rust removal; the terminal 4 is connected with the unmanned aerial vehicle 21 and used for controlling the unmanned aerial vehicle 21.
Laser location receiving module 22 receives the information that laser location transmitting module 12 transmitted, and laser location transmitting module 12, laser location receiving module 22, unmanned aerial vehicle 21 all are connected with terminal 4 simultaneously. The terminal 4 controls the height of the unmanned aerial vehicle 21 according to the position of rust removal. The laser 11 emits laser light, and the rust removal is performed on the power equipment 3 after the laser light is reflected by the reflecting mirror 23. Need not to set up optic fibre between unmanned aerial vehicle 21 and the laser instrument 11 and carry out laser transmission, avoided the danger of unmanned aerial vehicle 21 flight in-process snapping optic fibre, unmanned aerial vehicle 21 can move about more nimble moreover, derust to power equipment 3's different positions more conveniently.
Unmanned aerial vehicle 21 includes unmanned aerial vehicle body 211, connects the unmanned aerial vehicle flight system 212 that is used for controlling the unmanned aerial vehicle motion in unmanned aerial vehicle body 211 periphery, is located the unmanned aerial vehicle stable system 213 that is used for fixed unmanned aerial vehicle of unmanned aerial vehicle body 211 below. Unmanned aerial vehicle stable system 213 makes unmanned aerial vehicle 21 stabilize aloft, guarantees laser transmission's stability, prevents to shake the problem that causes the skew of laser light path because of unmanned aerial vehicle 21. The drone 21 may be a commercially available drone 21 of model Mavic Air.
Laser location receiving module 22 and laser location transmitting module 12 wireless connection, through the controllable unmanned aerial vehicle 21 of terminal 4 in vertical and horizontal direction's position. The horizontal direction can ensure that the laser is accurately transmitted to the reflector 23 and the reflector 23, and the vertical direction can adjust the light-emitting distance of the laser 11. The drone 21 may be an existing commercially available drone 21.
Further, the laser adjusting assembly 2 further comprises an angle adjusting unit; the bottom end of the unmanned aerial vehicle 21 is provided with a mounting seat 25, and the angle adjusting unit is arranged on the mounting seat 25; the angle adjusting unit is used for adjusting the reflection angle of the reflector 23.
Further, the angle adjusting unit includes a reduction motor 251 and a first control module 252; the speed reducing motors 251 are connected with the first control module 252 and the reflecting mirror 23, and the first control module 252 is wirelessly connected with the terminal 4. The reduction motor 251 may be a stepping motor or a servo motor. The first control module 252 receives the angle signal of the speed reducing motor 251 and then transmits the angle signal to the terminal 4, the terminal 4 then sends an instruction to the first control module 252, and the first control module 252 controls the angle of the speed reducing motor 251 so as to enable the reflecting mirror 23 to reflect the laser light emitted by the laser 11 onto the power equipment 3.
Further, the laser emission assembly 1 further comprises a box body 13, and the laser 11 and the laser positioning emission module 12 are both arranged in the box body 13.
Further, the laser emitting assembly 1 further comprises a displacement unit 14, and the box body 13 is arranged on the displacement unit 14. The laser emitting assembly 1 can be moved by the displacement unit 14,
further, the remote laser derusting device for the power equipment further comprises a second control module 15, wherein the second control module 15 is arranged on the displacement unit 14, and the second control module 15 is connected with the terminal 4 and used for controlling the movement of the displacement unit 14. The displacement unit 14 can be a remote control car, the movement of which can be controlled by the terminal 4, and the application range of the laser rust removing device is wider.
According to the above technical solution, the remote laser rust removing device for the power equipment 3 provided by the present application includes: the device comprises a laser emitting component 1, a laser adjusting component 2 and a terminal 4; the laser emission assembly 1 comprises a laser 11 and a laser positioning emission module 12; the laser adjusting assembly 2 comprises an unmanned aerial vehicle 21, a laser positioning receiving module 22 and a reflector 23; the laser positioning receiving module 22 is arranged on the unmanned aerial vehicle 21; the reflector 23 is connected to the bottom end of the unmanned aerial vehicle 21 through a connecting piece 24; the laser 11 is used for emitting laser to remove rust on the power equipment 3; the laser positioning and transmitting module 12 is used for transmitting the position of the laser 11; the laser positioning receiving module 22 is configured to adjust the position of the unmanned aerial vehicle 21 after receiving the signal transmitted by the laser positioning transmitting module 12; the reflector is used for adjusting the laser emitted by the laser 11 and then emitting the adjusted laser to the electric equipment 3 needing rust removal; the terminal 4 and the unmanned aerial vehicle 21 are used for controlling the unmanned aerial vehicle 21. Aiming at the position to be derusted, the position of the unmanned aerial vehicle 21 and the reflection angle of the reflector 23 are controlled through the terminal 4, and laser is reflected to the position needing derusting, so that the problem that the laser derusting device is installed on a higher power device 3 to cause low working efficiency is solved. Need not to set up optic fibre between unmanned aerial vehicle 21 and the laser instrument 11 and carry out laser transmission, avoided the danger of 21 flight in-process snapping optic fibre of unmanned aerial vehicle, unmanned aerial vehicle 21 is convenient for control, can be to the nimble rust cleaning of different positions of power equipment 3.
Example two
On the basis of the first embodiment, the rust removal can be performed on different positions on the power equipment 3 through a plurality of remote laser rust removal devices for the power equipment. As shown in fig. 3, four remote laser rust removal devices are used, each remote laser rust removal device controls the positions of the unmanned aerial vehicle 21 and the laser 11 through the terminal 4, and controls the reflection angle of each reflector 23 through the terminal 4, so that four surfaces of the power equipment 3 are simultaneously subjected to rust removal. Many remote laser rust cleaning devices that are used for power equipment derust power equipment 3 simultaneously, have avoided the removal of remote laser rust cleaning device, need readjust the position of laser instrument 11 behind the removal remote laser rust cleaning device to and need adjust unmanned aerial vehicle 21 and speculum again, thereby need spend a lot of time. By using a plurality of remote laser rust removal devices for the power equipment 3 to remove rust for the power equipment 3 at the same time, the time is saved, and the working efficiency is increased.
EXAMPLE III
On the basis of the first embodiment, the remote laser derusting devices for the electric equipment can be used for simultaneously derusting the same position of the electric equipment 3. As shown in fig. 4, two remote laser rust removal devices are used simultaneously to remove rust at the same position of the power equipment 3. During operation, through the respective terminal 4 of long-range laser rust cleaning device, the position of adjustment laser instrument 11, unmanned aerial vehicle 21 to and the reflection angle of every speculum 23 for the laser that two laser instruments 11 sent shoots after speculum 23 reflection and waits the rust cleaning position the same. The remote laser rust removal device for the power equipment simultaneously removes rust at the same position of the power equipment 3, so that the time is saved, and the working efficiency is improved.
According to the above technical solution, the remote laser rust removing device for the power equipment 3 provided by the present application includes: the device comprises a laser emitting component 1, a laser adjusting component 2 and a terminal 4; the laser emission assembly 1 comprises a laser 11 and a laser positioning emission module 12; the laser adjusting assembly 2 comprises an unmanned aerial vehicle 21, a laser positioning receiving module 22 and a reflector 23; the laser positioning receiving module 22 is arranged on the unmanned aerial vehicle 21; the reflector 23 is connected to the bottom end of the unmanned aerial vehicle 21 through a connecting piece 24; the laser 11 is used for emitting laser to remove rust on the power equipment 3; the laser positioning and transmitting module 12 is used for transmitting the position of the laser 11; the laser positioning receiving module 22 is configured to adjust the position of the unmanned aerial vehicle 21 after receiving the signal transmitted by the laser positioning transmitting module 12; the reflector is used for adjusting the laser emitted by the laser 11 and then emitting the adjusted laser to the electric equipment 3 needing rust removal; the terminal 4 and the unmanned aerial vehicle 21 are used for controlling the unmanned aerial vehicle 21. Aiming at the position to be derusted, the position of the unmanned aerial vehicle 21 and the reflection angle of the reflector 23 are controlled through the terminal 4, and laser is reflected to the position needing derusting, so that the problem that the laser derusting device is installed on a higher power device 3 to cause low working efficiency is solved. Need not to set up optic fibre between unmanned aerial vehicle 21 and the laser instrument 11 and carry out laser transmission, avoided the danger of 21 flight in-process snapping optic fibre of unmanned aerial vehicle, unmanned aerial vehicle 21 is convenient for control, can be to the nimble rust cleaning of different positions of power equipment 3.
The foregoing is merely a detailed description of the present application, and it should be noted that modifications and embellishments could be made by those skilled in the art without departing from the principle of the present application, and these should also be considered as the protection scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Claims (6)
1. A remote laser rust removal device for power equipment, characterized by comprising: the device comprises a laser emitting component (1), a laser adjusting component (2) and a terminal (4);
the laser emission assembly (1) comprises a laser (11) and a laser positioning emission module (12);
the laser adjusting component (2) comprises an unmanned aerial vehicle (21), a laser positioning receiving module (22) and a reflector (23);
the laser positioning receiving module (22) is arranged on the unmanned aerial vehicle (21); the reflector (23) is connected to the bottom end of the unmanned aerial vehicle (21) through a connecting piece (24);
the laser (11) is used for emitting laser to remove rust on the power equipment (3);
the laser positioning and transmitting module (12) is used for transmitting the position of the laser (11);
the laser positioning receiving module (22) is used for adjusting the position of the unmanned aerial vehicle (21) after receiving the signal transmitted by the laser positioning transmitting module (12);
the reflector (23) is used for adjusting the laser emitted by the laser (11) and then emitting the adjusted laser to the electric equipment (3) needing rust removal;
the terminal (4) is connected with the unmanned aerial vehicle (21) and used for controlling the unmanned aerial vehicle (21).
2. The remote laser rust removing device for electric power equipment as claimed in claim 1, characterized in that the laser adjusting assembly (2) further comprises an angle adjusting unit; the bottom end of the unmanned aerial vehicle (21) is provided with a mounting seat (25), and the angle adjusting unit is arranged on the mounting seat (25); the angle adjusting unit is connected with the reflector (23); the angle adjusting unit is used for adjusting the reflection angle of the reflector (23).
3. The remote laser rust removing apparatus for electric power equipment as claimed in claim 2, wherein the angle adjusting unit includes a reduction motor (251) and a first control module (252); the speed reducing motors (251) are connected with the first control module (252), the reflecting mirror (23) and the first control module (252) is connected with the terminal (4).
4. The remote laser rust removal device for electric power equipment according to claim 1, characterized in that the laser emission assembly (1) further comprises a box body (13), and the laser (11) and the laser positioning emission module (12) are both disposed in the box body (13).
5. The remote laser rust removal device for electric power equipment according to claim 4, characterized in that the laser emission assembly (1) further comprises a displacement unit (14), and the case (13) is provided on the displacement unit (14).
6. The remote laser rust removing device for the electric power equipment as claimed in claim 5, characterized in that the remote laser rust removing device for the electric power equipment further comprises a second control module (15), wherein the second control module (15) is arranged on the displacement unit (14);
the second control module (15) is connected with the terminal (4) and is used for controlling the movement of the displacement unit (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810755984.2A CN108941916B (en) | 2018-07-11 | 2018-07-11 | Remote laser rust removal device for power equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810755984.2A CN108941916B (en) | 2018-07-11 | 2018-07-11 | Remote laser rust removal device for power equipment |
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| CN108941916A CN108941916A (en) | 2018-12-07 |
| CN108941916B true CN108941916B (en) | 2020-07-28 |
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| CN201810755984.2A Active CN108941916B (en) | 2018-07-11 | 2018-07-11 | Remote laser rust removal device for power equipment |
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| CN111438140B (en) * | 2019-12-29 | 2021-09-07 | 武汉光谷航天三江激光产业技术研究院有限公司 | Laser cleaning method and device suitable for wires and bars |
| CN112742800A (en) * | 2020-12-23 | 2021-05-04 | 济南春博激光科技有限公司 | Device, equipment and method for adjusting beam angle applied to laser cleaning head |
| DE102022117041A1 (en) | 2022-07-08 | 2024-01-11 | Universität Stuttgart, Körperschaft Des Öffentlichen Rechts | Laser arrangement and method for processing objects using a laser beam |
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| JP3306291B2 (en) * | 1996-03-27 | 2002-07-24 | 東京電力株式会社 | Rust removal method for metal equipment installed outdoors |
| CN104426090A (en) * | 2013-09-03 | 2015-03-18 | 陕西胜慧源信息科技有限公司 | Intelligent cable inspection robot |
| CN205646620U (en) * | 2015-12-18 | 2016-10-12 | 深圳供电局有限公司 | A clearance sacrifice device for overhead transmission line |
| CN206658005U (en) * | 2017-05-02 | 2017-11-21 | 三峡大学 | A kind of transmission line of electricity with shadow shield removes foreign matter unmanned plane |
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