CN108935226B

CN108935226B - Automatic honey extractor

Info

Publication number: CN108935226B
Application number: CN201810614843.9A
Authority: CN
Inventors: 刘加善
Original assignee: Rizhao Jiuxianshan Bee Industry Co ltd
Current assignee: Rizhao Jiuxianshan Bee Industry Co ltd
Priority date: 2018-06-14
Filing date: 2018-06-14
Publication date: 2020-11-10
Anticipated expiration: 2038-06-14
Also published as: CN112602631B; CN112602631A; CN108935226A

Abstract

The invention discloses an automatic honey extractor, which belongs to the field of agricultural machinery and is characterized in that: comprises a base, a wax cover cutting mechanism and a honey extracting mechanism; the wax cover cutting mechanism comprises a shell, a first motor, a chain wheel and chain structure, a gear box, a cutter and a water pump; two parallel cutters are arranged below the spray head in the shell; a material guide groove is fixedly arranged on each outer side surface of the cutter, and the two groups of chain wheel and chain structures are respectively positioned in the shell; a pressing block is arranged on the chain; the honey extracting mechanism is positioned below the wax cover cutting mechanism and comprises a rotary table, a honey barrel, a support, a commutator, a motor, a first grid plate and a second grid plate; the number of the honey buckets is three, and the honey buckets are uniformly distributed on the periphery of the center of the rotary table. Compared with the prior art have can accomplish the characteristics of cutting wax honey shake automatically.

Description

Automatic honey extractor

Technical Field

The invention relates to agricultural machinery, in particular to an automatic honey extractor.

Background

Honey is honey produced by bees from flowers of flowering plants in a honeycomb. The honey takes nectar or secretion with water content about 75% from flowers of plants, stores in the second stomach, and after 15 days of repeated incubation under the action of various conversions in vivo, when various vitamins, minerals and amino acids are rich to a certain value, the polysaccharide in nectar is converted into monosaccharide glucose and fructose which can be directly absorbed by human body, and stored in the honeycomb, and sealed by beeswax.

Bee-farmer acquires honey need use the honey extractor, because cover one deck beeswax on the honeycomb surface, consequently need cut away the beeswax before shaking honey, then shake out from the honey that can be in the honeycomb. At present, the cutting mode is generally manual cutting, and then the cut honeycomb is put into a honey extractor for honey extraction, and the honey extraction mode is complex in operation and low in efficiency.

In addition, the honeycomb fixing mode of the existing honey extractor adopts either two-end fixing or middle lath splint fixing, the former needs to be manually positioned and fastened each time, the latter lath fixing easily crushes the honeycomb,

disclosure of Invention

The technical task of the invention is to provide an automatic honey extractor aiming at the defects of the prior art.

The technical scheme for solving the technical problem is as follows: an automatic honey extractor which is characterized in that: comprises a base, a wax cover cutting mechanism and a honey extracting mechanism; the wax cover cutting mechanism comprises a shell, a first motor, a chain wheel and chain structure, a gear box, a cutter and a water pump; the shell is fixed on the base, openings are respectively arranged at the upper end and the lower end of the shell, a group of spray heads are respectively arranged at two sides close to the upper end opening, and the spray heads are driven by a water pump to spray water to the honeycomb wax cover; two parallel cutters are arranged below the spray head in the shell, when the honeycomb is placed in the machine, the two cutters are respectively positioned at two sides of the honeycomb, and the wax covers on the honeycomb are cut off by the cutters; a guide chute is fixedly arranged on the outer side surface of each cutter, the guide chutes are obliquely arranged, one end of each guide chute is higher, the other end of each guide chute is lower, an opening is formed in the shell at the lower end of the guide chute, and the lower end of each guide chute extends out of the shell from the opening; a horizontal sliding rod is arranged below each cutter, a barrel body sleeved on each sliding rod is arranged on each sliding rod, and the barrel bodies are fixed on the cutters and the guide chutes, so that the cutters and the guide chutes can slide along the sliding rods; the shell is provided with a first motor, the first motor is connected with a gear box, and a reduction gear set is arranged in the gear box; three output shafts, a high-speed output shaft and two low-speed output shafts are arranged in the gear box; the high-speed output shaft is connected with a crankshaft, the crankshaft is respectively connected with the two cylinders through two connecting rods, and two ends of each connecting rod are respectively hinged with the cylinders and the crankshaft; the two low-speed output shafts have the same rotating speed and opposite rotating directions, each output shaft drives a group of chain wheel and chain structures, each group of chain wheel and chain structure comprises two chain wheels which are vertically arranged and chains which are wound on the two chain wheels, and the chain wheels at the lower part are respectively fixed on one low-speed output shaft; the two groups of chain wheel and chain structures are respectively positioned in the shell and at two ends of a honeycomb walking path; the chain is provided with a pressing block, and the pressing block extends towards the honeycomb direction and can press two ends of the upper edge of the honeycomb; the honey extracting mechanism is positioned below the wax cover cutting mechanism and comprises a rotary table, a honey barrel, a support, a commutator, a motor, a first grid plate and a second grid plate; the turntable is positioned on the base and can rotate around the center of the turntable under the driving of the motor; the number of the honey buckets is three, and the honey buckets are uniformly distributed on the periphery of the center of the rotary table; each honey barrel is internally provided with a support respectively, each support comprises a cross rod and a vertical rod, and the vertical rods are arranged on the outer surface of the side wall of the honey barrel; the output shaft of the second motor is connected with a horizontal shaft, the other end of the horizontal shaft is connected with a commutator, the commutator is connected with a vertical shaft, the vertical shaft is positioned at the center of the honey bucket, and the vertical shaft is fixedly connected with the first grid plate; the first grid plate and the second grid plate are positioned in the honey bucket, the first grid plate comprises a vertical plate and a transverse plate, and the lower edge of the vertical plate is fixedly connected with one side edge of the transverse plate; the second grid plate is positioned above the transverse plate of the first grid plate, the second grid plate is vertically placed, one vertical edge of the second grid plate is hinged with one vertical edge of the vertical plate of the first grid plate, a torsion spring is arranged at the hinged position, the second grid plate is provided with outward elasticity under the action of the torsion spring, the other vertical edge, opposite to the hinged edge, of the second grid plate is bent 180 degrees towards the first grid plate to form a bent part, and the edge of the honeycomb can be accommodated under the action of the bent part; the first grid plate and the second grid plate are respectively provided with an electromagnet and a magnet, and the electromagnets can attract each other after being electrified; the three honey barrels are respectively positioned on three stations, namely a first station, a second station and a third station; the first station is positioned below the wax cover cutting mechanism; when the rotary table rotates, the rotary table rotates 120 degrees at a time along the direction of the first station → the second station → the third station → the first station, so that the honey barrel can be switched to the next station.

The number of the pressing blocks in each chain is two.

Compared with the prior art, the invention has the following outstanding beneficial effects:

1. the wax cover is automatically cut, the honey is automatically shaken, the automation degree is high, and the manual labor is simplified;

2. the cutting resistance can be reduced by spraying water, and the cutting quality is improved;

3. impurities such as beeswax can be automatically sent out through the material guide groove, so that honey is prevented from being polluted;

4. the fixing mode of the honeycomb is fast and reliable.

Drawings

Fig. 1 is an external view schematically showing the present invention.

Fig. 2 is an external view of the wax cap cutting mechanism.

Fig. 3 is a cross-sectional view of a wax cap cutting mechanism.

Fig. 4 is a schematic view of the sprocket chain structure of the present invention.

Fig. 5 is a schematic view of the honey extractor of the present invention.

FIG. 6 is a schematic view of a honey bucket on the third station of the honey extractor and its auxiliary structure.

Fig. 7 is a schematic view of the structure of the grid plate and the honeycomb of the present invention.

Detailed Description

The invention is further described with reference to the drawings and the detailed description.

In embodiment 1, as shown in fig. 1 to 7, the present invention includes a base 9, a wax cap cutting mechanism, and a honey extractor.

As shown in fig. 2 and 3, the wax cover cutting mechanism comprises a shell 1, a first motor 14, a chain wheel 16 and chain 17 structure, a gear box 13, a cutter 18 and a water pump.

The shell 1 is fixed on the base 9, openings are respectively arranged at the upper end and the lower end of the shell 1, a group of spray heads 15 are respectively arranged at two sides close to the upper end opening, and the spray heads 15 are driven by a water pump to spray water to the honeycomb 7 wax cover.

Two parallel cutters 18 are arranged below the spray head 15 in the shell 1, when the honeycomb 7 is placed in the machine, the two cutters 18 are respectively positioned at two sides of the honeycomb 7, and the wax cover on the honeycomb 7 is cut off through the cutters 18. A material guide chute 12 is fixedly arranged on each outer side surface of the cutter 18, the material guide chutes 12 are obliquely arranged, one ends of the material guide chutes 12 are higher and the other ends of the material guide chutes are lower, an opening is formed in the shell 1 at the lower end of the material guide chute 12, and the lower end of the material guide chute 12 extends out of the shell 1 from the opening. Beeswax and water that is downcut during the cutting fall in baffle box 12, along with the lower extreme direction removal of the beeswax of rocking to baffle box 12 of baffle box 12, until being sent out outside casing 1 to can avoid the beeswax to mix in the honey.

A horizontal sliding rod 19 is respectively arranged below the cutter 18, a cylinder 20 sleeved on the sliding rod 19 is arranged on the sliding rod 19, and the cylinder 20 is fixed on the cutter 18 and the guide chute 12, so that the cutter 18 and the guide chute 12 can slide along the sliding rod 19.

A first motor 14 is arranged on the shell 1, the first motor 14 is connected with a gear box 13, and a reduction gear set is arranged in the gear box 13. Three output shafts, a high-speed output shaft and two low-speed output shafts are arranged in the gear box 13. The high-speed output shaft is connected with a crankshaft 22, the crankshaft 22 is respectively connected with the two cylinders 20 through two connecting rods 21, and two ends of each connecting rod 21 are respectively hinged with the cylinders 20 and the crankshaft 22. The cutting knife 18 and the material guide chute 12 are driven to horizontally reciprocate by the crankshaft 22 and the connecting rod 21, so that the wax cover is cut.

The two low-speed output shafts have the same rotating speed and opposite rotating directions, each output shaft drives a group of chain wheels 16 and chains 17, each group of chain wheels 16 and chains 17 comprises two vertically arranged chain wheels 16 and chains 17 wound on the two chain wheels 16, and the chain wheels 16 below are respectively fixed on one low-speed output shaft. The two groups of chain wheels 16 and the chains 17 are respectively positioned in the shell 1 and at two ends of the walking path of the honeycomb 7. As shown in fig. 3 and 4, the chains 17 are provided with two pressing blocks 23, and in the optimized scheme, the number of the pressing blocks 23 in each chain 17 is two, and the pressing blocks 23 extend towards the honeycomb 7 and can press two ends of the upper edge of the honeycomb 7. When the chain 17 rotates, the honeycomb 7 is driven to move downwards by the pressing block 23.

The honey extracting mechanism is positioned below the wax cover cutting mechanism, and comprises a rotary table 10, a honey barrel 11, a support 2, a commutator 26, a motor, a first grid plate 3 and a second grid plate 6, as shown in fig. 5, 6 and 7.

The turntable 10 is located on the base 9 and is rotatable about its center by a motor. The number of the honey buckets 11 is three, and the honey buckets are uniformly distributed on the periphery of the center of the rotary table 10. A support 2 is arranged in each honey barrel 11 respectively, and each support 2 comprises a cross rod and a vertical rod. The vertical rod is arranged on the outer surface of the side wall of the honey bucket 11. Be equipped with No. two motor 4 on the support 2, No. two motor 4's output shaft horizontal axis 25, the commutator 26 is connected to the horizontal axis 25 other end, and the vertical axle 28 is connected to commutator 26, vertical axle 28 be located the center department of pail for honey 11, vertical axle 28 and a grid plate 3 fixed connection. No. one net board 3 and No. two net boards 6 are located in honey bucket 11, as shown in FIG. 7, No. one net board 3 includes the riser and the diaphragm, the lower limb of riser and a side fixed connection of diaphragm. No. two net boards 6 be located the top of 3 diaphragms of net board, No. two net boards 6 are vertical to be placed, a vertical edge of No. two net boards 6 is articulated mutually with a vertical edge of 3 risers of net board, wherein articulated department is equipped with torsional spring 30, the effect through torsional spring 30 is to the elasticity of No. two net boards 6 with outside (keeping away from the direction of a net board 3), No. two net boards 6 go up with another vertical edge relative with articulated edge to net board 3 direction bending 180, form flexion 31, effect through flexion 31 can hold the edge of honeycomb 7. The first grid plate 3 and the second grid plate 6 are respectively provided with an electromagnet 5 and a magnet 27, and the electromagnet 5 and the magnet 27 can attract each other after being electrified. When the honeycomb protective device is used, the honeycomb 7 is located between the two grid plates, the electromagnet 5 is electrified and then clamps the two grid plates tightly through the action of the electromagnetic force, the honeycomb 7 is prevented from being thrown away, the effect of fixing the honeycomb 7 can be achieved through the effect of the grid plates, the honeycomb can be prevented from being damaged due to the centrifugal force during rotation, and the grid plates play a role in protecting the honeycomb.

The three honey barrels 11 are respectively positioned on three stations, namely a first station, a second station and a third station; the first station is positioned below the wax cover cutting mechanism and is used for receiving the honeycomb 7 falling from the wax cover cutting mechanism; the second station is a honey shaking station, and a first grid plate 3 and a second grid plate 6 are driven to rotate by a second motor 4 in a honey barrel 11 on the second station, so that the seal on the honeycomb 7 can be thrown out of the honey barrel 11; the honey bucket 11 on the third station finishes honey shaking, and the honeycomb 7 on the third station is taken out manually. The turn table 10 is rotated by 120 ° at a time in the direction of the station one → the station two → the station three → the station one, so that the honey bucket 11 can be switched to the next station.

The operation flow is as follows: when the water spraying device is used, the first motor 14 is started firstly, the honeycomb 7 is placed into the water spraying device from the upper end opening of the shell 1, the water pump is started, water is sprayed to the two sides of the honeycomb 7 through the spray heads 15, the water spraying time is controlled to be about 3 seconds, or the water spraying time length is properly adjusted according to the water spraying amount.

The honeycomb 7 is driven to move downwards by the pressing blocks 23 on the two chains 17. The crankshaft 22 drives the cutter 18 to horizontally reciprocate, so that the wax covers on two sides of the honeycomb 7 can be cut off simultaneously. The beeswax and the water that cut down fall into baffle box 12 in, send beeswax and water outside casing 1 through baffle box 12, avoid sneaking into in the honey.

In an initial state, the electromagnet 5 is not electrified on the first station, the second grid plate 6 and the first grid plate 3 are opened at a certain angle under the action of the torsion spring 30, and the opening angle between the second grid plate 6 and the first grid plate 3 is relatively small due to the limitation of the honey bucket 11. After cutting, the honeycomb 7 falls into the second grid plate 6, the electromagnet 5 is electrified, the second grid plate 6 and the first grid plate 3 are clamped tightly under the action of the electromagnet 5, the rotary table 10 rotates, the honey barrel 11 rotates to the second station, and meanwhile, the honey barrel 11 on the third station moves to the first station and is used for receiving the honeycomb 7 falling from the wax cover cutting mechanism; a second motor 4 is started on the honey barrel 11 on the second station, and the honeycomb 7 is driven to rotate at a high speed through a horizontal shaft 25, a commutator 26, a vertical shaft 28 and two grid plates in sequence, so that honey in the honeycomb 7 is thrown out into the honey barrel 11; then the second motor 4 is turned off, the rotary table 10 rotates, and the honey barrel 11 moves to the third station; manually taking out the honeycomb; the rotary table 10 rotates to rotate the honey bucket 11 to the first station, the electromagnet 5 is powered off, and a certain angle is formed between the second grid plate 6 and the first grid plate 3.

The first motor 14 is started and stopped manually, the water pump can be started manually or started in an induction mode, namely, the water pump is started automatically when the bee spleen 7 is placed in the water pump in an induction mode, the water pump is stopped through a delay switch, and the water pump is stopped automatically after the water pump is started for a set time. The opening and closing of the second motor 4, the rotary table 10 and the electromagnet 5 are controlled by sensors or travel switches respectively, the positions of the honeycomb 7, the first grid plate 3 and the honey barrel 11 are detected by the sensors or the travel switches, and when the honeycomb moves to the corresponding positions, the corresponding power-on or power-off operation is realized.

In embodiment 2, the main structure of the present embodiment is the same as that of embodiment 1, and the technical features of the present embodiment that are the same as those of embodiment 1 are not described again, and only the technical features different from those of embodiment 1 will be described.

As shown in fig. 6, the outer surface of the side wall of the honey barrel 11 is provided with a vertical sliding groove 29 which is matched with the vertical rod of the support 2, and the vertical rod is positioned in the sliding groove 29 and can vertically move along the sliding groove 29. 2 montants of support on fixed be equipped with horizontal plate 24, base 9 on lie in No. three station upper bracket 2 horizontal plate 24 below position and be equipped with vertical cylinder 8, upwards extend the top on horizontal plate 24 after cylinder 8 aerifys, drive support 2, grid plate and honeycomb 7 upward movement through horizontal plate 24.

During the use, when the honeypot is rotatory to No. three stations, cylinder 8 aerifys, upwards mention two waffles to the top of honeypot 11 through

support

2, 5 outage of electro-magnet, outwards pop out No. two waffles 6 through torsional spring 30's effect, pop out the outside to the honeypot 11 top, honeycomb 7 falls down from No. two grids, fall outside the honeypot 11, then electro-magnet 5 circular telegram, withdraw No. two waffles 6 through electromagnetic action, then cylinder 8 gassing, support 2 and waffles fall down.

In this embodiment, can realize that the honeycomb is automatic to be taken out from the honey bucket, further improve degree of automation, save the manpower.

The automatic honey comb making machine can automatically perform a series of operations such as water spraying, cutting, honey shaking, honeycomb 7 sending and the like, has high automation degree, and in the whole process, an operator only needs to put the honeycomb 7 into the machine and hardly needs to perform other operations, so the operation process is very simple and convenient.

It should be noted that while the invention has been described in detail with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various obvious changes can be made therein without departing from the spirit and scope of the invention.

Claims

1. An automatic honey extractor which is characterized in that: comprises a base, a wax cover cutting mechanism and a honey extracting mechanism; the wax cover cutting mechanism comprises a shell, a first motor, a chain wheel and chain structure, a gear box, a cutter and a water pump; the shell is fixed on the base, openings are respectively arranged at the upper end and the lower end of the shell, a group of spray heads are respectively arranged at two sides close to the upper end opening, and the spray heads are driven by a water pump to spray water to the honeycomb wax cover; two parallel cutters are arranged below the spray head in the shell, when the honeycomb is placed in the machine, the two cutters are respectively positioned at two sides of the honeycomb, and the wax covers on the honeycomb are cut off by the cutters; a guide chute is fixedly arranged on the outer side surface of each cutter, the guide chutes are obliquely arranged, one end of each guide chute is higher, the other end of each guide chute is lower, an opening is formed in the shell at the lower end of the guide chute, and the lower end of each guide chute extends out of the shell from the opening; a horizontal sliding rod is arranged below each cutter, a barrel body sleeved on each sliding rod is arranged on each sliding rod, and the barrel bodies are fixed on the cutters and the guide chutes, so that the cutters and the guide chutes can slide along the sliding rods; the shell is provided with a first motor, the first motor is connected with a gear box, and a reduction gear set is arranged in the gear box; three output shafts, a high-speed output shaft and two low-speed output shafts are arranged in the gear box; the high-speed output shaft is connected with a crankshaft, the crankshaft is respectively connected with the two cylinders through two connecting rods, and two ends of each connecting rod are respectively hinged with the cylinders and the crankshaft; the two low-speed output shafts have the same rotating speed and opposite rotating directions, each output shaft drives a group of chain wheel and chain structures, each group of chain wheel and chain structure comprises two chain wheels which are vertically arranged and chains which are wound on the two chain wheels, and the chain wheels at the lower part are respectively fixed on one low-speed output shaft; the two groups of chain wheel and chain structures are respectively positioned in the shell and at two ends of a honeycomb walking path; the chain is provided with a pressing block, and the pressing block extends towards the honeycomb direction and can press two ends of the upper edge of the honeycomb; the honey extracting mechanism is positioned below the wax cover cutting mechanism and comprises a rotary table, a honey barrel, a support, a commutator, a motor, a first grid plate and a second grid plate; the turntable is positioned on the base and can rotate around the center of the turntable under the driving of the motor; the number of the honey buckets is three, and the honey buckets are uniformly distributed on the periphery of the center of the rotary table; each honey barrel is internally provided with a support respectively, each support comprises a cross rod and a vertical rod, and the vertical rods are arranged on the outer surface of the side wall of the honey barrel; the output shaft of the second motor is connected with a horizontal shaft, the other end of the horizontal shaft is connected with a commutator, the commutator is connected with a vertical shaft, the vertical shaft is positioned at the center of the honey bucket, and the vertical shaft is fixedly connected with the first grid plate; the first grid plate and the second grid plate are positioned in the honey bucket, the first grid plate comprises a vertical plate and a transverse plate, and the lower edge of the vertical plate is fixedly connected with one side edge of the transverse plate; the second grid plate is positioned above the transverse plate of the first grid plate, the second grid plate is vertically placed, one vertical edge of the second grid plate is hinged with one vertical edge of the vertical plate of the first grid plate, a torsion spring is arranged at the hinged position, the second grid plate is provided with outward elasticity under the action of the torsion spring, the other vertical edge, opposite to the hinged edge, of the second grid plate is bent 180 degrees towards the first grid plate to form a bent part, and the edge of the honeycomb can be accommodated under the action of the bent part; the first grid plate and the second grid plate are respectively provided with an electromagnet and a magnet, and the electromagnets can attract each other after being electrified; the three honey barrels are respectively positioned on three stations, namely a first station, a second station and a third station; the first station is positioned below the wax cover cutting mechanism; when the rotary table rotates, the rotary table rotates 120 degrees at a time along the direction of the first station → the second station → the third station → the first station, so that the honey barrel can be switched to the next station.

2. An automatic honey extractor according to claim 1, wherein: the number of the pressing blocks in each chain is two.