CN108919429B - The manufacturing process of prefabricated tail optical fiber - Google Patents

The manufacturing process of prefabricated tail optical fiber Download PDF

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Publication number
CN108919429B
CN108919429B CN201810895239.8A CN201810895239A CN108919429B CN 108919429 B CN108919429 B CN 108919429B CN 201810895239 A CN201810895239 A CN 201810895239A CN 108919429 B CN108919429 B CN 108919429B
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CN
China
Prior art keywords
butterfly cable
disk
tool
cutting
cylinder
Prior art date
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Active
Application number
CN201810895239.8A
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Chinese (zh)
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CN108919429A (en
Inventor
陈美华
顾巧燕
李莎
吴海港
杨喜海
王醒东
何园园
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Hangzhou Futong Communication Technology Co Ltd
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Hangzhou Futong Communication Technology Co Ltd
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Publication date
Application filed by Hangzhou Futong Communication Technology Co Ltd filed Critical Hangzhou Futong Communication Technology Co Ltd
Priority to CN201910962402.2A priority Critical patent/CN110713070B/en
Priority to CN201910962656.4A priority patent/CN110713071B/en
Priority to CN201810895239.8A priority patent/CN108919429B/en
Publication of CN108919429A publication Critical patent/CN108919429A/en
Application granted granted Critical
Publication of CN108919429B publication Critical patent/CN108919429B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/547Cantilever supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H61/00Applications of devices for metering predetermined lengths of running material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/28Arrangements for positively securing ends of material
    • B65H75/285Holding devices to prevent the wound material from unwinding
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3833Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3855Details of mounting fibres in ferrules; Assembly methods; Manufacture characterised by the method of anchoring or fixing the fibre within the ferrule
    • G02B6/3861Adhesive bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/32Optical fibres or optical cables

Abstract

This application discloses a kind of manufacturing process of prefabricated tail optical fiber, including cutting process, and the cutting process is the following steps are included: A) multiple spaced point of disks tools are set, the butterfly cable on master tool is wound on one of them and divides on disk tool;B) after dividing butterfly cable of the disk tool winding to setting length, cut off butterfly cable, by divide disk have on the cutting section of butterfly cable fix, while by master have on butterfly cable cutting section and another divide disk to have fixation, carry out new wind-up operation;C step B) is repeated) until whole divides disk tool winding to complete;D the butterfly cable on each point of disk tool) is taken out.The application fixes the cutting section of the butterfly cable divided on disk tool after cutting off butterfly cable, it can prevent the butterfly cable wound from unclamping in this way, have by multiple points of disks of setting, so that worker's unified operation again after the completion of all dividing disk tool all to wind, worker does not need frequent operation, whole process is high-efficient, and labor intensity is low.

Description

The manufacturing process of prefabricated tail optical fiber
Technical field
The present invention relates to field fibers, and in particular to the manufacturing process of prefabricated tail optical fiber.
Background technique
The manufacturing process of prefabricated tail optical fiber mainly includes following process: 1) cut process, by master have on butterfly cable be wound on On point disk tool, and after coiling set distance, cut butterfly cable, by the butterfly cable wound from divide disk have on remove;2) fiber stripping process, by butterfly The end outer layer of cable strips, and obtains one section of naked fibre;3) lock pin process, will be on the good ceramic insertion core of bare fibre insertion dispensing;4) add Heat curing processes heat ceramic insertion core with heater, the glue curing for keeping it internal;5) loose mail process is installed, in butterfly Cable end portion is installed by loose mail;6) the butterfly cable end portion with ceramic insertion core is fixed in mounting disc, passes through grinding device by grinding process The end of ceramic insertion core is ground and (is mainly used for the bare fibre in milled ceramic lock pin);7) process is detected, detection is passed through Equipment detects ground optical fiber.
In prior art, be have by point of disk it is single wind, divide the winding of disk tool to after setting length, Manually butterfly cable is cut, after removing, disk is divided to have the wind-up operation being further continued for next time.Existing this mode, every winding are primary Worker just operates, and worker's frequent operation is needed in production process, and this form labor intensive, efficiency are lower.
Summary of the invention
The present invention in view of the above-mentioned problems, overcome at least one deficiency, propose a kind of manufacturing process of prefabricated tail optical fiber.
The technical solution adopted by the present invention is as follows:
A kind of manufacturing process of prefabricated tail optical fiber, including cutting process, the cutting process the following steps are included:
A) multiple spaced point of disk tools are set, the butterfly cable on master tool is wound on one of them and divides on disk tool;
B) after dividing disk to have butterfly cable of the winding to setting length, butterfly cable is cut off, the cutting Duan Gu of the butterfly cable on disk tool will be divided It is fixed live, while by master have on butterfly cable cutting section and another divide disk tool fixation, carry out new wind-up operation;
C step B) is repeated) until whole divides disk tool winding to complete;
D the butterfly cable on each point of disk tool) is taken out.
The cutting section of the butterfly cable divided on disk tool is fixed after cutting butterfly cable, the butterfly cable pine wound can be prevented in this way It opens, has by multiple points of disks of setting, so that unified operation, worker do not need frequency to worker again after the completion of all dividing disk tool all to wind Numerous operation, whole process is high-efficient, and labor intensity is low.
In the present invention wherein in an embodiment, the step A)~step C operated by cutting apparatus, the cutting Equipment includes rack, master tool, winding group and the cutting mechanism for cutting off butterfly cable, and winding group is arranged in the master tool Side, the winding group include multiple spaced wrap-ups, and each wrap-up includes:
Rotation axis, rotational installation is on the rack;
Servo motor is mounted on the rack, for driving rotation axis to rotate;
Point disk tool, installation on the rotating shaft, for winding the butterfly cable having from master under the driving of rotation axis, described point Disk tool includes the connecting cylinder that two position-arresting disks and both ends are connected with corresponding position-arresting disk respectively, wherein the position-arresting disk positioned inside For the first position-arresting disk, the position-arresting disk positioned at outside is the second position-arresting disk;
Clamp system is arranged on the first position-arresting disk, for clamping the end of butterfly cable;
Control mechanism cooperates with clamp system, for controlling clamp system work, butterfly cable clip is tight;
Back-up roller wheel, rotational installation on the rack, are used to support butterfly cable, and the back-up roller wheel, which is located at, divides disk to have close to master The side of tool;And
Regulating mechanism is wound, for the position of the opposite back-up roller wheel of control butterfly cable when dividing disk tool winding, and is being cut off After mechanism cuts off butterfly cable, the butterfly cable end of disk tool side will be divided to clamp;
The cutting mechanism includes:
Each point of disk is set and has the lower tool apron close to master tool side, the winding regulating mechanism is located at back-up roller wheel under Between tool apron;
Screw rod, rotational installation is on the rack;
Horizontal rail is fixed on the rack;
Nut block cooperates with horizontal rail, and nut block housing cooperates on screw rod with wire rod thread;
Cylinder is cut, is fixed in nut block, the piston rod for cutting cylinder is vertically arranged;
Upper cutter head is fixed on the piston rod of cutting cylinder, can move up and down under the action of cutting cylinder;
Driving motor drives nut block to move along horizontal guide rail, upper cutter head is enable to move for driving screw rod to rotate To the surface of each lower tool apron.
Medial lateral is relatively rotated for the end of axis, is inside far from rotation axis end.
The specific work process of cutting apparatus:
A) master has cable laying, and butterfly cable is made to pass through each wrap-up (top, winding regulating mechanism, support across lower tool apron Idler wheel divides disk to have), it is moved on the clamp system for dividing disk to have for having farthest wrap-up away from master;
B) by corresponding control mechanism, keep control mechanism that butterfly cable clip is tight, servo motor work, drive divides disk tool rotation Wind-up operation is carried out, when being wound, in order to enable connecting cylinder uniformly to wind butterfly cable, winding regulating mechanism work changes Become position of the control butterfly cable with respect to back-up roller wheel, the butterfly cable at winding regulating mechanism is enable (to be parallel to back-up roller along axial direction The axis of wheel) it moves back and forth;After the completion of winding, winding regulating mechanism work clamps butterfly cable and makes butterfly cable close to the first limit Position disk side (purpose is that the butterfly cable end fallen after cutting is enable to fall on the corresponding clamp system for dividing disk to have), cutting mechanism Work, driving motor rotation, drive nut block moved along horizontal guide rail, make upper cutter head move to corresponding lower tool apron just on Cylinder operation is cut by side, and upper cutter head and lower tool apron cooperate, butterfly cable cut off, and the butterfly cable end of master tool side is fallen, with neighbour Another close clamp system cooperation for dividing disk to have;
C) step b) is repeated until whole divide disk tool winding to complete, and worker comes winding on each point of disk tool at this time Butterfly cable take off.
The cutting apparatus of the application can substantially reduce the labor intensity of worker, and worker does not need frequently to operate.
When practice, the second position-arresting disk is detachably mounted on connecting cylinder, after the completion of winding in this way, can be removed outer Then the position-arresting disk of side is removed butterfly cable of the winding on connecting cylinder.It can detachably be connected by various means when practice Connect, for example, magnetic, such as pass through bolt connect etc..
The axis of each rotation axis is in same level.When practice, it is real dynamic structure can be set on master tool Now active payout operation.
In the present invention wherein an embodiment, the clamp system includes:
Strip groove, along being radially arranged on the inner sidewall of the first position-arresting disk for the first position-arresting disk, the upper end of strip groove has Card slot;
Clamping plate, lower end are rotatably installed in the lower end of strip groove, and upper end has a flexible clamp, the flexibility clamp be used for Card slot cooperation, butterfly cable is fixed between strip groove and clamping plate.
In order to facilitate initial alignment, when practice, clump weight can be set in the lower part of position-arresting disk, so that in rotation axis When not working, strip groove is located at the top, can be automatically positioned.
In the present invention wherein an embodiment, second position-arresting disk and strip groove corresponding position have perforative recess, institute Stating control mechanism is clamping cylinder, and the piston rod of clamping cylinder is used to cooperate with clamping plate, when work, the piston rod of clamping cylinder Cooperate across recess and clamping plate, the flexible clamp of clamping plate is caught in the card slot of strip groove.
In the present invention wherein in an embodiment, cutting apparatus further include the lifter plate fixed with the cylinder body of each clamping cylinder with And the lifting cylinder for driving lifter plate to go up and down.
What lifting cylinder will affect butterfly cable collects work,, can will so that after the completion of work by the way that lifting cylinder is arranged Each clamping cylinder moves up, and conveniently removes the butterfly cable wound.
In the present invention wherein an embodiment, the lower part of side of the clamping plate towards strip groove has locating slot, institute Locating slot is stated for cooperating with butterfly cable, butterfly cable is facilitated to be limited by strip groove and clamping plate.
In the present invention wherein an embodiment, the seat tool that cuts has lower blade, and the upper cutter head has matches with lower blade The upper knife edge of conjunction, upper knife edge are used to cooperate with corresponding lower blade, cut off corresponding butterfly cable.
In the present invention wherein an embodiment, the winding regulating mechanism includes:
Mobile bar is movably arranged in rack, can be moved back and forth, the moving direction of mobile bar and the axis of back-up roller wheel Direction is parallel;
Two limited posts, wherein one is the first limited post, another is the second limited post, and the first limited post is fixed on shifting In lever, the second gag lever post is slidably arranged in mobile bar, and the space between two limited posts for butterfly cable for passing through;
Limiting cylinder is mounted in mobile bar, and the piston rod of limiting cylinder is fixed with second limited post, for driving Second limited post far from or close to the first limited post, before butterfly cable is cut off, limiting cylinder is for controlling the second limited post to the One limited post side is mobile, and the butterfly cable end clamping for dividing disk to have is limited;
Driving assembly, for driving the mobile bar to move back and forth.
The position that butterfly cable can be controlled by two limited posts enables butterfly cable to be uniformly wound on point disk tool, leads to Setting limiting cylinder is crossed, can be before butterfly cable be cut off, limiting cylinder is for controlling the second limited post to the first limited post side It is mobile, the butterfly cable end clamping for dividing disk to have is limited, the butterfly cable wound can be effectively prevent to unclamp.
In the present invention wherein an embodiment, the driving component is cylinder.
It can also be arranged in this way when practice: there is sliding slot in rack, the mobile bar is slidably arranged on sliding slot, institute Stating has rack gear on drive rod, further include control motor, control the gear being equipped on the output shaft of motor with rack gear cooperation.
The beneficial effects of the present invention are: the cutting section of the butterfly cable divided on disk tool is fixed, in this way can after cutting butterfly cable It prevents the butterfly cable wound from unclamping, has by multiple points of disks of setting, so that worker unites again after the completion of all dividing disk tool all to wind One operation, worker do not need frequent operation, and whole process is high-efficient, and labor intensity is low.
Detailed description of the invention:
Fig. 1 is the flow chart of the manufacturing process of prefabricated tail optical fiber;
Fig. 2 is the structural schematic diagram of cutting apparatus;
Fig. 3 is the enlarged drawing in Fig. 2 at A;
Fig. 4 is the schematic diagram after Fig. 2 removal control mechanism, lifter plate and lifter plate;
Fig. 5 is the structural schematic diagram of another angle of cutting apparatus;
Fig. 6 is the partial enlarged view in Fig. 5 at B.
Each appended drawing reference in figure are as follows:
1, rack;2, master has;3, butterfly cable;4, disk is divided to have;5, back-up roller wheel;6, regulating mechanism is wound;7, wrap-up; 8, control mechanism;9, clamp system;10, rotation axis;11, lifter plate;12, lifting cylinder;13, screw rod;14, the first position-arresting disk; 15, connecting cylinder;16, the second position-arresting disk;17, strip groove;18, card slot;19, clamping plate;20, flexible clamp;21, locating slot;22, Driving motor;23, horizontal rail;24, nut block;25, upper cutter head;26, upper knife edge;27, cylinder is cut;28, lower tool apron;29, Lower blade;30, mobile bar;31, the second limited post;32, the first limited post;33, limiting cylinder;34, recess.
Specific embodiment:
Below with reference to each attached drawing, the present invention will be described in detail.
As shown in Figure 1, a kind of manufacturing process of prefabricated tail optical fiber, including cutting process, the cutting process includes following step It is rapid:
A) multiple spaced point of disk tools are set, the butterfly cable on master tool is wound on one of them and divides on disk tool;
B) after dividing disk to have butterfly cable of the winding to setting length, butterfly cable is cut off, the cutting Duan Gu of the butterfly cable on disk tool will be divided It is fixed live, while by master have on butterfly cable cutting section and another divide disk tool fixation, carry out new wind-up operation;
C step B) is repeated) until whole divides disk tool winding to complete;
D the butterfly cable on each point of disk tool) is taken out.
The cutting section of the butterfly cable divided on disk tool is fixed after cutting butterfly cable, the butterfly cable pine wound can be prevented in this way It opens, has by multiple points of disks of setting, so that unified operation, worker do not need frequency to worker again after the completion of all dividing disk tool all to wind Numerous operation, whole process is high-efficient, and labor intensity is low.
When practice, following process is also carried out after the completion of cutting process:
2) fiber stripping process strips the end outer layer of butterfly cable, obtains one section of naked fibre;
3) lock pin process, will be on the good ceramic insertion core of bare fibre insertion dispensing;
4) be heating and curing process, is heated with heater to ceramic insertion core, the glue curing for keeping it internal;
5) loose mail process is installed, loose mail is installed in butterfly cable end portion;
6) the butterfly cable end portion with ceramic insertion core is fixed in mounting disc, by grinding device to ceramics by grinding process The end of lock pin is ground and (is mainly used for the bare fibre in milled ceramic lock pin);
7) process is detected, ground optical fiber is detected by detection device.
As shown in Fig. 2,3,4,5 and 6, in this present embodiment, step A)~step C operated by cutting apparatus, point Cutting equipment includes rack 1, master tool 2, winding group and the cutting mechanism for cutting off butterfly cable 3, and master tool 2 is arranged in winding group Side, winding group includes multiple spaced wrap-ups 7, and each wrap-up 7 includes:
Rotation axis 10 is rotatably installed in rack 1;
Servo motor (is not drawn into) in figure, is mounted in rack 1, for driving rotation axis 10 to rotate;
Divide disk tool 4, be mounted in rotation axis 10, for winding the butterfly cable from master tool 2 under the driving of rotation axis 10 3, being divided to disk tool 4 includes the connecting cylinder 15 that two position-arresting disks and both ends are connected with corresponding position-arresting disk respectively, wherein positioned inside Position-arresting disk is the first position-arresting disk 14, and the position-arresting disk positioned at outside is the second position-arresting disk 16;
Clamp system 9 is arranged on the first position-arresting disk 14, for clamping the end of butterfly cable 3;
Control mechanism 8 cooperates with clamp system 9, works for controlling clamp system 9, butterfly cable 3 is clamped;
Back-up roller wheel 5 is rotatably installed in rack 1, is used to support butterfly cable 3, and back-up roller wheel 5, which is located at, divides disk tool 4 close to main The side of disk tool 2;And
Regulating mechanism 6 is wound, for position of the control butterfly cable 3 with respect to back-up roller wheel 5, Yi Ji when dividing disk 4 winding of tool After cutting mechanism cuts off butterfly cable, the butterfly cable end for dividing disk to have 4 sides is clamped;
Cutting mechanism includes:
The lower tool apron 28 that each point of disk tool 4 has 2 sides close to master is set, and winding regulating mechanism 6 is located at 5 He of back-up roller wheel Between lower tool apron 28;
Screw rod 13 is rotatably installed in rack 1;
Horizontal rail 23 is fixed in rack 1;
Nut block 24, cooperates with horizontal rail 23, and 24 housing of nut block is threadedly engaged on screw rod 13 with screw rod 13;
Cylinder 27 is cut, is fixed in nut block 24, the piston rod of cutting cylinder 27 is vertically arranged;
Upper cutter head 25 is fixed on the piston rod of cutting cylinder 27, can move up and down under the action of cutting cylinder 27;
Driving motor 22 drives nut block 24 to move along horizontal guide rail, makes upper cutter head 25 for driving screw rod 13 to rotate The surface of each lower tool apron 28 can be moved to.
Medial lateral is relatively rotated for the end of axis 10, is inside far from 10 end of rotation axis.
The specific work process of cutting apparatus:
A) master has 2 cable layings, and butterfly cable 3 is made to pass through each wrap-up 7 (top, winding regulating mechanism across lower tool apron 28 6, back-up roller wheel 5, divide disk tool 4), be moved to away from master have 2 farthest wrap-ups 7 dividing disk tool 4 clamp system 9 on;
B) by corresponding control mechanism 8, keep control mechanism 8 that butterfly cable clip is tight, servo motor work, drive divides disk to have 4 Rotation carries out wind-up operation, when being wound, in order to enable connecting cylinder 15 uniformly to wind butterfly cable, winds regulating mechanism 6 Work changes position of the control butterfly cable with respect to back-up roller wheel 5, enables the butterfly cable at winding regulating mechanism 6 along axial (parallel In the axis of back-up roller wheel 5) it moves back and forth;After the completion of winding, winding regulating mechanism 6 works, and clamps butterfly cable and makes butterfly cable Close to 14 side of the first position-arresting disk, (purpose is that the butterfly cable end fallen after cutting is enable to fall in the corresponding clamping machine for dividing disk tool 4 On structure 9), cutting mechanism work, driving motor 22 rotates, and nut block 24 is driven to move along horizontal guide rail, transports upper cutter head 25 It moves to the surface of corresponding lower tool apron 28, cuts cylinder 27 and work, upper cutter head 25 and lower tool apron 28 cooperate, and butterfly cable is cut Disconnected, the butterfly cable end that master has 2 sides is fallen, and is cooperated with another neighbouring clamp system 9 for dividing disk to have 4;
C) step b) is repeated until whole divide 4 winding of disk tool to complete, and worker comes the winding on each point of disk tool 4 at this time Good butterfly cable is taken off.
The cutting apparatus of the application can substantially reduce the labor intensity of worker, and worker does not need frequently to operate.
When practice, the second position-arresting disk 16 is detachably mounted on connecting cylinder 15, after the completion of winding in this way, can be torn open Then the position-arresting disk in lower outside is removed butterfly cable of the winding on connecting cylinder 15.It can by various means when practice Dismantling connection, for example, magnetic, such as pass through bolt connect etc..
The axis of each rotation axis 10 is in same level.When practice, can have in master and dynamic structure is set on 2 Realize active payout operation.
As shown in Figures 2 and 3, in this present embodiment, clamp system 9 includes:
Strip groove 17, along being radially arranged on the inner sidewall of the first position-arresting disk 14 for the first position-arresting disk 14, strip groove 17 Upper end has card slot 18;
Clamping plate 19, lower end are rotatably installed in the lower end of strip groove 17, and upper end has flexible clamp 20, and flexible clamp 20 is used Cooperate in card slot 18, butterfly cable is fixed between strip groove 17 and clamping plate 19.
In order to facilitate initial alignment, when practice, clump weight can be set in the lower part of position-arresting disk, so that in rotation axis 10 when not working, and strip groove 17 is located at the top, can be automatically positioned.
As shown in figure 3, in this present embodiment, the second position-arresting disk 16 has perforative recess 34 with 17 corresponding position of strip groove, Control mechanism 8 is clamping cylinder, and the piston rod of clamping cylinder is used to cooperate with clamping plate 19, when work, the piston of clamping cylinder Bar passes through recess 34 and clamping plate 19 cooperates, and the flexible clamp 20 of clamping plate 19 is caught in the card slot 18 of strip groove 17.
As shown in Fig. 2, in this present embodiment, cutting apparatus further includes the lifter plate 11 fixed with the cylinder body of each clamping cylinder And the lifting cylinder 12 for driving lifter plate 11 to go up and down.
What lifting cylinder 12 will affect butterfly cable collects work, by the way that lifting cylinder 12 is arranged, so that after the completion of work, energy It is enough to move up each clamping cylinder, conveniently remove the butterfly cable wound.
As shown in figure 3, in this present embodiment, the lower part of side of the clamping plate 19 towards strip groove 17 has locating slot 21, Locating slot 21 is used to cooperate with butterfly cable, and butterfly cable is facilitated to be limited by strip groove 17 and clamping plate 19.
As shown in Fig. 3,5 and 6, in this present embodiment, lower tool apron 28 has lower blade 29, and upper cutter head 25 has and lower blade The upper knife edge 26 of 29 cooperations, upper knife edge 26 are used to cooperate with corresponding lower blade 29, cut off corresponding butterfly cable.
As shown in figure 3, in this present embodiment, winding regulating mechanism 6 includes:
Mobile bar 30 is movably arranged in rack 1, can be moved back and forth, the moving direction and back-up roller wheel 5 of mobile bar 30 Axis direction it is parallel;
Two limited posts, wherein one is the first limited post 32, another is the second limited post 31, and the first limited post 32 is solid It is scheduled in mobile bar 30, the second gag lever post is slidably arranged in mobile bar 30, and the space between two limited posts is used for for butterfly cable It passes through;
Limiting cylinder 33 is mounted in mobile bar 30, and the piston rod of limiting cylinder 33 and the second limited post 31 are fixed, is used for It drives the second limited post 31 separate or close to the first limited post 32, before butterfly cable is cut off, limiting cylinder 33 is for controlling second Limited post 31 is mobile to 32 side of the first limited post, and the butterfly cable end clamping for dividing disk tool 4 is limited;
Driving assembly (is not drawn into) in figure, for driving mobile bar 30 to move back and forth.
The position that butterfly cable can be controlled by two limited posts enables butterfly cable to be uniformly wound on point disk tool 4, leads to Setting limiting cylinder 33 is crossed, can be before butterfly cable be cut off, limiting cylinder 33 is for controlling the second limited post 31 to the first limit 32 side of column is mobile, and the butterfly cable end clamping for dividing disk tool 4 is limited, the butterfly cable wound can be effectively prevent to unclamp.
In this present embodiment, driving assembly is cylinder.It can also be arranged in this way when practice: there is sliding slot in rack 1, Mobile bar 30 is slidably arranged on sliding slot, has rack gear on drive rod, is further included control motor, is controlled and pacify on the output shaft of motor Equipped with the gear cooperated with rack gear.
The above description is only a preferred embodiment of the present invention, not thereby limits scope of patent protection of the invention, all It is directly or indirectly to be used in other relevant technologies with equivalent structure transformation made by description of the invention and accompanying drawing content Field similarly includes within the scope of the present invention.

Claims (8)

1. a kind of manufacturing process of prefabricated tail optical fiber, including cutting process, which is characterized in that the cutting process includes following step It is rapid:
A) multiple spaced point of disk tools are set, the butterfly cable on master tool is wound on one of them and divides on disk tool;
B) after dividing disk to have butterfly cable of the winding to setting length, butterfly cable is cut off, the cutting section of the butterfly cable divided on disk tool is fixed, Simultaneously by master have on butterfly cable cutting section and another divide disk tool fixation, carry out new wind-up operation;
C step B) is repeated) until whole divides disk tool winding to complete;
D the butterfly cable on each point of disk tool) is taken out;
The step A)~step C operated by cutting apparatus, and the cutting apparatus includes rack, master tool, winding group And the side of winding group is arranged in the cutting mechanism for cutting off butterfly cable, the master tool, the winding group includes multiple Every the wrap-up of setting, each wrap-up includes:
Rotation axis, rotational installation is on the rack;
Servo motor is mounted on the rack, for driving rotation axis to rotate;
Divide disk tool, installation is on the rotating shaft, described that disk is divided to have for winding the butterfly cable having from master under the driving of rotation axis Including two position-arresting disks and both ends respectively with the connecting cylinder of corresponding position-arresting disk connection, wherein the position-arresting disk positioned inside is the One position-arresting disk, the position-arresting disk positioned at outside are the second position-arresting disk;
Clamp system is arranged on the first position-arresting disk, for clamping the end of butterfly cable;
Control mechanism cooperates with clamp system, for controlling clamp system work, butterfly cable clip is tight;
Back-up roller wheel, rotational installation on the rack, are used to support butterfly cable, and the back-up roller wheel, which is located at, divides disk to have close to master tool Side;And
Regulating mechanism is wound, for the position of the opposite back-up roller wheel of control butterfly cable when dividing disk tool winding, and in cutting mechanism After cutting off butterfly cable, the butterfly cable end of disk tool side will be divided to clamp;
The cutting mechanism includes:
Each point of disk is set and has the lower tool apron close to master tool side, the winding regulating mechanism is located at back-up roller wheel and lower tool apron Between;
Screw rod, rotational installation is on the rack;
Horizontal rail is fixed on the rack;
Nut block cooperates with horizontal rail, and nut block housing cooperates on screw rod with wire rod thread;
Cylinder is cut, is fixed in nut block, the piston rod for cutting cylinder is vertically arranged;
Upper cutter head is fixed on the piston rod of cutting cylinder, can move up and down under the action of cutting cylinder;
Driving motor drives nut block to move along horizontal guide rail, upper cutter head is enable to move to respectively for driving screw rod to rotate The surface of lower tool apron.
2. the manufacturing process of prefabricated tail optical fiber as described in claim 1, which is characterized in that the clamp system includes:
Strip groove, along being radially arranged on the inner sidewall of the first position-arresting disk for the first position-arresting disk, the upper end of strip groove has card slot;
Clamping plate, lower end are rotatably installed in the lower end of strip groove, and upper end has flexible clamp, and the flexibility clamp is used for and card slot Cooperation, butterfly cable is fixed between strip groove and clamping plate.
3. the manufacturing process of prefabricated tail optical fiber as claimed in claim 2, which is characterized in that second position-arresting disk and strip groove pair It should locate that there is perforative recess, the control mechanism is clamping cylinder, and the piston rod of clamping cylinder is used to cooperate with clamping plate, work When making, the piston rod of clamping cylinder passes through recess and clamping plate cooperates, and the flexible clamp of clamping plate is caught in the card slot of strip groove In.
4. the manufacturing process of prefabricated tail optical fiber as claimed in claim 3, which is characterized in that cutting apparatus further includes and each clamping gas The fixed lifter plate of the cylinder body of cylinder and the lifting cylinder for driving lifter plate to go up and down.
5. the manufacturing process of prefabricated tail optical fiber as claimed in claim 2, which is characterized in that the clamping plate towards strip groove one The lower part of side has locating slot, and the locating slot is used to cooperate with butterfly cable, and butterfly cable is facilitated to be limited by strip groove and clamping plate.
6. the manufacturing process of prefabricated tail optical fiber as described in claim 1, which is characterized in that the seat tool that cuts has lower blade, institute Stating upper cutter head has the upper knife edge cooperated with lower blade, and upper knife edge is used to cooperate with corresponding lower blade, cuts off corresponding butterfly cable.
7. the manufacturing process of prefabricated tail optical fiber as described in claim 1, which is characterized in that the winding regulating mechanism includes:
Mobile bar is movably arranged in rack, can be moved back and forth, the moving direction of mobile bar and the axis direction of back-up roller wheel In parallel;
Two limited posts, wherein one is the first limited post, another is the second limited post, and the first limited post is fixed on mobile bar On, the second gag lever post is slidably arranged in mobile bar, and the space between two limited posts for butterfly cable for passing through;
Limiting cylinder is mounted in mobile bar, and the piston rod of limiting cylinder is fixed with second limited post, for driving second Limited post is separate or close to the first limited post, and before butterfly cable is cut off, limiting cylinder is limited for controlling the second limited post to first Position column side is mobile, and the butterfly cable end clamping for dividing disk to have is limited;
Driving assembly, for driving the mobile bar to move back and forth.
8. the manufacturing process of prefabricated tail optical fiber as claimed in claim 7, which is characterized in that the driving component is cylinder.
CN201810895239.8A 2018-08-08 2018-08-08 The manufacturing process of prefabricated tail optical fiber Active CN108919429B (en)

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CN110713071B (en) 2021-09-21

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