CN210589486U

CN210589486U - Sponge tectorial membrane cutting device

Info

Publication number: CN210589486U
Application number: CN201921238182.0U
Authority: CN
Inventors: 羊建东; 薛乐金
Original assignee: Wuxi Jingshang Foam Co ltd
Current assignee: Wuxi Jingshang Foam Co ltd
Priority date: 2019-08-01
Filing date: 2019-08-01
Publication date: 2020-05-22
Anticipated expiration: 2029-08-01

Abstract

The utility model discloses a sponge tectorial membrane cutting device, including laminating machine and the unloading roller of rotation at the laminating machine top, still include the support that sets up in the laminating machine both sides, the supporting shoe that sets up between two supports and opposite with sponge unloading direction, the slider that slides on the supporting shoe diapire and the cutter of setting at the slider diapire, the diapire of supporting shoe is equipped with the spout that supplies the slider to slide along its axial, the diapire of slider is equipped with the installation component that is used for fixed cutter, the lateral wall both ends of supporting shoe are equipped with the centre gripping subassembly that is used for fixed sponge both ends relatively, be equipped with the conveying subassembly that drives the supporting shoe and remove along sponge unloading direction on the support, be equipped with the slip subassembly that drives the cutter and remove along its length direction; this cutting device replaces the manpower to cut the membrane, and labour saving and time saving has improved machining efficiency.

Description

Sponge tectorial membrane cutting device

Technical Field

The utility model relates to a technical field of sponge processing, in particular to sponge tectorial membrane cutting device.

Background

At present, when the sponge is processed, a film covering machine is generally utilized, and can be divided into a ready-to-coat film covering machine and a pre-coating film covering machine, wherein the pre-coating film covering machine is formed in one step, firstly, a sponge plate is coated with water, and when the sponge is covered with the film, the sponge plate is heated to melt the glue, and the glue and the heating roller are pressurized and then combined together to complete the film covering of the sponge.

However, the existing laminating machine has the following use defects when being used for processing the sponge: after accomplishing the sponge tectorial membrane, the sponge after the processing is exported from the top of laminating machine, exists unnecessary membrane between two adjacent sponges, needs the staff to cut unnecessary membrane to realize the separation of two sponges, and when the cutting, need another staff to assist and stabilize the sponge, because need process hundreds of sponges every day, it is consuming time hard, greatly increased staff's intensity of labour.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a sponge tectorial membrane cutting device, its advantage is: this cutting device replaces the manpower to cut the membrane, and labour saving and time saving has improved machining efficiency.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a sponge tectorial membrane cutting device, includes the laminating machine and rotates the unloading roller at the laminating machine top, still including setting up the support in the laminating machine both sides, set up between two supports and with the reverse supporting shoe of sponge unloading direction, slide the slider on the supporting shoe diapire and set up the cutter at the slider diapire, the diapire of supporting shoe is equipped with the spout that supplies the slider to slide along its axial, the diapire of slider is equipped with the installation component that is used for fixed cutter, the lateral wall both ends of supporting shoe are equipped with the centre gripping subassembly that is used for fixed sponge both ends relatively, be equipped with the conveying subassembly that the drive supporting shoe removed along sponge unloading direction on the support, be equipped with the subassembly that slides that the drive cutter removed along its length direction in the spout.

According to the technical scheme, the blanking roller is arranged on the top wall of the film laminating machine, so that the sponge after film laminating is blanked downwards from the top, workers can conveniently take out the processed sponge, and the cutting knife is fixed on the bottom wall of the sliding block through the mounting assembly; secondly, clamping two ends of the sponge by using a clamping assembly; the sponge plate is driven to move downwards due to the movement of the conveying belt, and then the supporting beam is driven to move downwards through the conveying assembly, so that the sponge blanking device has the effects of stabilizing and guiding the blanking of the sponge; finally, the sliding assembly is utilized to drive the sliding block to slide along the length direction of the sliding chute, and then the cutter can cut the film; adopt the cutting device that above-mentioned structure constitutes, replace the manpower to cut the sponge, labour saving and time saving has improved machining efficiency.

The utility model discloses further set up to: the support includes first montant, second montant and sets up the crossbeam between first montant and second montant top, the height dimension of first montant is less than the height dimension of second montant, the axial of crossbeam and the unloading direction syntropy of sponge, the supporting shoe sets up between two crossbeam relative lateral walls.

Through above-mentioned technical scheme, the support that first montant, second montant and crossbeam combination formed plays the supporting role to the supporting shoe, and the height that highly is greater than first montant of second montant simultaneously makes the crossbeam slope set up, and then the supporting shoe is parallel with the unloading direction of sponge to the cutter can carry out stable cutting to the membrane.

The utility model discloses further set up to: the utility model discloses a cutter assembly, including cutter roof, installation component, connecting rod, fluted disc, rack, inserted block, the actuating lever of bevel gear group and bevel gear group connection, be equipped with the cavity in the slider, installation component includes that two relative settings set up connecting block on the cutter roof, rotation set up the connecting rod in the cavity, wear to establish the fluted disc at connecting rod both ends, with the rack of fluted disc meshing, set up the inserted block on the rack end wall, wear to establish on the connecting rod and lie in the bevel gear group of fluted disc one side and with bevel gear group connection's actuating lever, the diapire of slider is equipped with the installing port that supplies the connecting block to insert in the cavity, the rack slides along the width direction of slider, the lateral wall of connecting block is equipped with.

Through the technical scheme, the driving rod is rotationally utilized to drive the horizontal bevel gear to rotate and drive the vertical bevel gear to rotate, so that the two fluted discs are driven to rotate through the connecting rod, the racks slide along the width direction of the sliding block, the inserting block is inserted into the slot, and finally the driving rod is fixed by utilizing the locking assembly, so that the connecting block can be stably fixed in the cavity; the mounting mode has a simple structure, and the cutter can be stably fixed on the bottom wall of the sliding block, so that the film can be stably cut, and the processing efficiency is high; simultaneously, the cutter is convenient for workers to quickly install.

The utility model discloses further set up to: locking Assembly connects on the actuating lever end wall just rather than the reverse mounting block of axial and screw including rotating, the both ends of mounting block are equipped with and supply the through-hole, the outer wall of slider is equipped with the screw hole, the screw is from outer to interior inserts through-hole, threaded hole in proper order.

Through above-mentioned technical scheme, rotate the fastening block for the through-hole is aimed at to the screw hole, then with the screw by supreme through-hole, the threaded hole of inserting in proper order down, and then can fix the actuating lever, avoid the actuating lever to take place to rotate, improved the stability that the inserted block is located the slot.

The utility model discloses further set up to: the clamping assembly comprises two pneumatic clamping jaws oppositely arranged on the bottom wall of the supporting block and clamping plates arranged between the opposite side walls of the two clamping fingers of the pneumatic clamping jaws, and the two clamping plates are respectively attached to the bottom wall of the sponge and the top wall of the membrane.

Through above-mentioned technical scheme, when the sponge unloading and when removing between two splint, start pneumatic clamping jaw, two splint are close to each other, and then can stabilize the centre gripping to the sponge, make things convenient for the cutter to cut the membrane to can replace the manpower to the sponge is supplementary stable, labour saving and time saving has improved cutting efficiency.

The utility model discloses further set up to: the two opposite side walls of the cross beam are provided with guide grooves along the length direction of the opposite side walls, the conveying assembly comprises air cylinders arranged in the two guide grooves and conveying rods connected with piston rods of the air cylinders, the two ends of the supporting block extend into the two guide grooves and are connected with the two conveying rods respectively, and the extending direction of the piston rods of the air cylinders is the same as the axial direction of the cross beam.

Through the technical scheme, the air cylinder is started, so that the conveying rod slides in the guide groove, the supporting block moves along the length direction of the cross beam, the supporting block and the sponge move synchronously in the blanking process of the sponge, the cutter can stably cut the film, and the processing efficiency is improved; the setting of guide way plays limiting displacement to the removal of supporting shoe, provides the slip that makes the supporting shoe can be stable.

The utility model discloses further set up to: the sliding assembly comprises a screw rod rotating in the sliding groove and a motor driving the screw rod to rotate, a rotating hole in threaded fit with the screw rod is formed in the top of the sliding block, and the sliding block slides in the sliding groove.

Through above-mentioned technical scheme, starter motor, drive screw rotates, because the groove of sliding plays limiting displacement to the removal of slider, and then the slider slides along the length direction of lead screw to can drive the cutter and slide along the unloading direction of perpendicular to sponge, finally realize the cutting of cutter to the membrane.

The utility model discloses further set up to: rubber pads are arranged on the opposite side walls of the two clamping plates.

Through above-mentioned technical scheme, set up the rubber pad, strengthened the compactness of laminating between splint and the sponge, improved the stability to the sponge centre gripping, simultaneously, can not cause wearing and tearing to the outer wall of sponge and membrane, play the guard action.

To sum up, the utility model discloses following beneficial effect has:

1. firstly, fixing a cutter on the bottom wall of a sliding block through a mounting assembly; secondly, clamping two ends of the sponge by using a clamping assembly; then the supporting beam is driven to move downwards through the conveying assembly, so that the sponge blanking is stabilized and guided; finally, the sliding assembly is utilized to drive the sliding block to slide along the length direction of the sliding chute, and then the cutter can cut the film; the cutting device with the structure replaces manpower to cut the sponge, so that time and labor are saved, and the processing efficiency is high;

2. the driving rod is utilized to drive the horizontal bevel gear to rotate, the vertical bevel gear is driven to rotate, the two fluted discs rotate, the rack slides along the width direction of the sliding block, the inserting block is inserted into the slot, and finally the locking assembly is utilized to fix the driving rod, so that the connecting block can be stably fixed in the cavity, the stable cutting of the cutter on the film is finally realized, and the processing efficiency is improved;

3. the rubber pad plays the guard action to the sponge outer wall for splint and the inseparable laminating of sponge outer wall have improved the stability to the sponge centre gripping simultaneously.

Drawings

Fig. 1 is a schematic view of the overall structure of the present embodiment.

Fig. 2 is a schematic structural view for showing a positional relationship between the holder and the cutter.

FIG. 3 is a schematic sectional top view of a stent.

Fig. 4 is a schematic view of an internal structure for embodying a cavity.

Fig. 5 is a schematic structural view for embodying the locking assembly.

Reference numerals: 1. a film laminating machine; 2. a blanking roller; 3. a support; 31. a first vertical bar; 32. a second vertical bar; 33. a cross beam; 4. a support block; 5. a slider; 6. mounting the component; 61. connecting blocks; 62. a connecting rod; 63. a fluted disc; 64. a rack; 65. inserting a block; 66. a bevel gear set; 67. a drive rod; 7. a clamping assembly; 71. a pneumatic clamping jaw; 72. a splint; 8. a transfer assembly; 81. a cylinder; 82. a transfer rod; 9. a slipping component; 91. a screw; 92. a motor; 10. a cutter; 11. a chute; 12. a cavity; 13. an installation port; 14. a slot; 15. a locking assembly; 151. a fastening block; 152. a screw; 16. a through hole; 17. a threaded hole; 18. a guide groove; 19. rotating the hole; 20. a rubber pad; 21. a sponge; 22. and (3) a membrane.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b):

a cutting device for sponge film covering refers to fig. 1, and comprises a film covering machine 1, wherein a blanking roller 2 is arranged at the top of the film covering machine 1; the blanking roller 2 is arranged at the top of the laminating machine 1, so that the blanking direction of the sponge 21 is downward inclined, and the sponge 21 for completing the laminating 22 can be conveniently taken down by a worker.

Referring to fig. 1 and 3, two sides of a laminating machine 1 are respectively provided with a support 3, a support block 4 which is opposite to the blanking direction of a sponge 21 is arranged between the two supports 3, the bottom wall of the support block 4 is provided with a chute 11 along the axial direction thereof, a slide block 5 is arranged in the chute 11 in a sliding manner, the bottom wall of the slide block 5 is provided with a cutter 10 for cutting a film 22, the cutter 10 is a ceramic knife, the bottom wall of the slide block 5 is provided with an installation component 6 for fixing the cutter 10, two ends of the bottom wall of the support block 4 are oppositely provided with clamping components 7 for fixing two ends of the sponge 21, the support 3 is provided with a conveying component 8 for driving the support block 4 to move along the blanking direction of the sponge 21, and the chute 11; firstly, fixing a cutter 10 on a sliding block 5 by using a mounting component 6; when the sponge 21 is discharged, the clamping assembly 7 is utilized to clamp two ends of the sponge 21; the sponge 21 plate is driven to move downwards due to the movement of the conveying belt, and then the supporting beam is driven to move downwards through the conveying assembly 8, so that the sponge 21 can be stably fed; finally, in the blanking process of the sponge 21, the sliding block 5 is driven by the sliding component 9 to slide along the length direction of the sliding groove 11, so that the cutter 10 cuts the film 22, and when the film is cut, a worker can manually pull the redundant film 22, and the cutter 10 can conveniently cut the redundant film 22; the cutter 10 is a ceramic cutter, has the characteristics of high hardness, oxidation resistance and the like, and has strong practicability and high cutting efficiency; adopt the cutting device that above-mentioned structure constitutes, replace the manpower to cut sponge 21, labour saving and time saving has improved machining efficiency.

Referring to fig. 1 and 2, the support 3 comprises a first vertical rod 31 and a second vertical rod 32 which are positioned at two sides of the film laminating machine 1, and a cross beam 33 arranged between the top ends of the first vertical rod 31 and the second vertical rod 32, wherein the height dimension of the first vertical rod 31 is smaller than that of the second vertical rod 32, the cross beam 33 is obliquely arranged, further, the axial direction of the cross beam 33 is the same as the blanking direction of the sponge 21, and the support block 4 is arranged between opposite side walls of the two cross beams 33; first montant 31, second montant 32 and the support 3 that the crossbeam 33 combination formed play the supporting role to supporting shoe 4, and the height that highly is greater than first montant 31 of second montant 32 simultaneously for crossbeam 33 can slope the setting, makes supporting shoe 4 parallel with sponge 21, and then cutter 10 can carry out stable cutting to membrane 22.

Referring to fig. 1 and 2, the clamping assembly 7 includes two pneumatic clamping jaws 71 oppositely disposed on the side walls of the supporting block 4 and clamping plates 72 disposed between the two opposite side walls of the two clamping fingers of the pneumatic clamping jaws 71, two pairs of opposite clamping plates 72 are respectively attached to the bottom wall of the sponge 21 and the bottom wall of the film 22, and a blanking space (not shown in the figure) for the sponge 21 to move is reserved between each set of two vertically opposite clamping plates 72; when sponge 21 unloading and when moving to in the unloading space (not shown in the figure), start pneumatic clamping jaw 71, two splint 72 are close to each other, and then can stabilize the centre gripping to sponge 21, make things convenient for cutter 10 to cut membrane 22 to can replace the manpower to assist stably to sponge 21, labour saving and time saving has improved cutting efficiency.

Referring to fig. 1 and 2, a rubber pad 20 is arranged on the side wall of the clamping plate 72, which is attached to the sponge 21 and the membrane 22; rubber pad 20's setting has strengthened the compactness of laminating between splint 72 and the sponge 21, has improved the stability to the sponge 21 centre gripping, simultaneously, can not cause wearing and tearing to the sponge 21 outer wall, plays the guard action.

Referring to fig. 1 and 3, the opposite side walls of the two cross beams 33 are provided with guide grooves 18 along the length direction thereof, the conveying assembly 8 includes air cylinders 81 respectively disposed in the two guide grooves 18 and conveying rods 82 connected to piston rods of the air cylinders 81, two ends of the supporting block 4 extend into the two guide grooves 18 and are respectively connected to the two conveying rods 82, and the extending direction of the piston rods of the air cylinders 81 is the same as the axial direction of the cross beams 33; the air cylinder 81 is started, and then the transmission rod 82 stretches in the guide groove 18 to drive the supporting block 4 to move along the length direction of the cross beam 33, so that the supporting block 4 and the sponge 21 move synchronously in the blanking process of the sponge 21, the cutting knife 10 can stably cut the film 22, and the processing efficiency is improved; the guide groove 18 is arranged to limit the movement of the supporting block 4, so that the supporting block 4 can stably slide.

Referring to fig. 3, the sliding assembly 9 includes a screw 91 rotating in the sliding slot 11 and a motor 92 driving the screw 91 to rotate, the top of the sliding block 5 is provided with a rotating hole 19 in threaded fit with the screw 91, and the sliding block 5 slides in the sliding slot; the motor 92 is started to drive the screw rod 91 to rotate, and the sliding groove has a limiting effect on the movement of the sliding block 5, so that the sliding block 5 slides along the length direction of the screw rod, the cutting knife 10 can be driven to slide along the conveying direction vertical to the sponge 21 (figure 1), and finally the film 22 (figure 1) is cut by the cutting knife 10; this mode of sliding, simple structure, convenient operation changes rolling motion into rectilinear motion, and labour saving and time saving has improved machining efficiency.

Referring to fig. 3 and 4, a cavity 12 is formed in the slider 5, the mounting assembly 6 includes two connecting blocks 61 oppositely fixed on the top wall of the cutter 10, two toothed discs 63 oppositely disposed in the cavity 12, two racks 64 oppositely disposed in the cavity 12 and sliding along the width direction of the slider 5, an insert block 65 disposed on the end wall of the rack 64, a connecting rod 62 passing between the two toothed discs 63, a bevel gear set 66 passing through the connecting rod 62 and located on one side of one of the toothed discs 63, and a driving rod 67 connected to the bevel gear set 66, two ends of the connecting rod 62 are rotatably connected to the inner wall of the cavity 12, the connecting rod 62 passes through the axis of the vertical bevel gear, the driving rod 67 is disposed at the axis of the horizontal bevel gear, the rack 64 is engaged with the toothed disc 63, the bottom wall of the slider 5 is provided with a mounting hole 13 (fig. 5) for inserting the connecting blocks 61 into the cavity 12, the side wall of the connecting, one end of the driving rod 67, which is far away from the horizontal bevel gear, extends out of the bottom wall of the sliding block 5, and the bottom wall of the sliding block 5 is provided with a locking assembly 15 for fixing the driving rod 67; at first, utilize the horizontal bevel gear of actuating lever 67 drive to rotate, drive vertical bevel gear and rotate, and then drive two fluted discs 63 through connecting rod 62 and rotate, and then rack 64 slides along the width direction of slider 5, and in inserted block 65 inserted slot 14, utilize locking Assembly 15 at last, fix actuating lever 67 to can stably fix connecting block 61 in cavity 12, finally realized the stable cutting of cutter 10 to membrane 22 (fig. 1), improved machining efficiency.

Referring to fig. 4 and 5, the locking assembly 15 includes a fastening block 151 rotatably connected to an end wall of the driving rod 67 and axially opposite thereto, and a screw 152, wherein through holes 16 are formed at both ends of the fastening block 151, and a threaded hole 17 in threaded engagement with the screw 152 is formed in an outer wall of the slider 5; rotate fastening block 151 for through-hole 16 is aimed at to screw hole 17, then inserts screw 152 in through-hole 16, screw hole 17 from outer to interior in proper order, and then can fix actuating lever 67, avoids actuating lever 67 to take place to rotate, has improved the stability that inserted block 65 is located slot 14.

The working process is as follows: firstly, inserting the connecting block 61 into the cavity 12, rotating the driving rod 67 to drive the two fluted discs 63 to rotate, and further sliding the rack 64, so that the inserting block 65 is inserted into the slot 14; secondly, the fixing block is rotated to enable the through hole 16 to be aligned with the threaded hole 17, the screw 152 penetrates through the through hole 16 and is in threaded connection with the threaded hole 17, and the cutter 10 can be fixed on the bottom wall of the sliding block 5; when the sponge 21 moves between the two clamping plates 72, the pneumatic clamping jaws 71 are started, and the two clamping plates 72 approach each other to clamp the sponge 21; simultaneously driving the two cylinders 81 to enable the supporting block 4 to slide along the length direction of the cross beam 33 along with the blanking of the sponge 21; finally, in the blanking process of the sponge 21, the motor 92 is started, the screw 91 rotates, and then the slide block 5 is driven to slide in the chute 11, so that the film 22 is cut by the cutter 10.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides a sponge tectorial membrane cutting device, includes laminating machine (1) and rotates unloading roller (2) at laminating machine (1) top, its characterized in that: also comprises brackets (3) arranged at two sides of the film laminating machine (1), a supporting block (4) arranged between the two brackets (3) and reverse to the blanking direction of the sponge (21), a slide block (5) sliding on the bottom wall of the supporting block (4) and a cutter (10) arranged on the bottom wall of the slide block (5), the bottom wall of the supporting block (4) is provided with a sliding chute (11) for the sliding block (5) to slide along the axial direction, the bottom wall of the sliding block (5) is provided with a mounting component (6) for fixing the cutter (10), two ends of the side wall of the supporting block (4) are oppositely provided with clamping components (7) used for fixing two ends of the sponge (21), the bracket (3) is provided with a conveying component (8) for driving the supporting block (4) to move along the blanking direction of the sponge (21), a sliding component (9) for driving the cutter (10) to move along the length direction is arranged in the sliding groove (11).

2. The sponge tectorial membrane cutting device of claim 1, characterized in that: support (3) include first montant (31), second montant (32) and set up crossbeam (33) between first montant (31) and second montant (32) top, the height dimension of first montant (31) is less than the height dimension of second montant (32), the axial of crossbeam (33) and the unloading direction syntropy of sponge (21), supporting shoe (4) set up between two crossbeam (33) relative lateral walls.

3. The sponge tectorial membrane cutting device of claim 1, characterized in that: the cutting tool is characterized in that a cavity (12) is arranged in the sliding block (5), the mounting assembly (6) comprises two connecting blocks (61) which are oppositely arranged on the top wall of the cutting tool (10), a connecting rod (62) which is rotatably arranged in the cavity (12), a fluted disc (63) which is arranged at two ends of the connecting rod (62) in a penetrating way, a rack (64) which is meshed with the fluted disc (63), an inserting block (65) which is arranged on the end wall of the rack (64), a bevel gear group (66) which is arranged on the connecting rod (62) in a penetrating way and is positioned at one side of the fluted disc (63) and a driving rod (67) which is connected with the bevel gear group (66), a mounting hole (13) for inserting the connecting block (61) into the cavity (12) is formed in the bottom wall of the sliding block (5), the rack (64) slides along the width direction of the sliding block (5), an inserting groove (14) for inserting the inserting block (65) is formed in the, and a locking assembly (15) for fixing the driving rod (67) is arranged on the outer wall of the sliding block (5).

4. The sponge tectorial membrane cutting device of claim 3, characterized in that: locking Assembly (15) including rotate connect on drive rod (67) end wall and with its axial reverse fastening block (151) and screw (152), the both ends of fastening block (151) are equipped with and supply through-hole (16), the outer wall of slider (5) is equipped with screw hole (17), screw (152) are by outer in to inserting through-hole (16), screw hole (17) in proper order.

5. The sponge tectorial membrane cutting device of claim 2, characterized in that: the clamping assembly (7) comprises two pneumatic clamping jaws (71) which are oppositely arranged on the bottom wall of the supporting block (4) and clamping plates (72) which are arranged between the two clamping finger opposite side walls of the pneumatic clamping jaws (71), and the two clamping plates (72) are respectively attached to the bottom wall of the sponge (21) and the top wall of the membrane (22).

6. The sponge tectorial membrane cutting device of claim 2, characterized in that: two the relative lateral wall of crossbeam (33) all is equipped with guide way (18) along its length direction, conveying subassembly (8) are including setting up cylinder (81) in two guide ways (18) respectively and conveying pole (82) of being connected with the piston rod of cylinder (81), the both ends of supporting shoe (4) extend to and are connected with two conveying poles (82) respectively in two guide ways (18), the extending direction of the piston rod of cylinder (81) is with the axial direction syntropy of crossbeam (33).

7. The sponge tectorial membrane cutting device of claim 2, characterized in that: the sliding assembly (9) comprises a screw (91) rotating in the sliding groove (11) and a motor (92) driving the screw (91) to rotate, a rotating hole (19) in threaded fit with the screw (91) is formed in the top of the sliding block (5), and the sliding block (5) slides in the sliding groove (11).

8. The sponge tectorial membrane cutting device of claim 5, characterized in that: rubber pads (20) are arranged on the opposite side walls of the two clamping plates (72).