CN108188412A - The method of multi-line cutting machine roller fluting - Google Patents
The method of multi-line cutting machine roller fluting Download PDFInfo
- Publication number
- CN108188412A CN108188412A CN201711404720.4A CN201711404720A CN108188412A CN 108188412 A CN108188412 A CN 108188412A CN 201711404720 A CN201711404720 A CN 201711404720A CN 108188412 A CN108188412 A CN 108188412A
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- China
- Prior art keywords
- roller
- cutting machine
- line cutting
- cantilever
- fluting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
The invention discloses a kind of methods of multi-line cutting machine roller fluting, include the following steps：Step 1: setting can be respectively along roller axial direction and the mechanical cantilever moved radially；Step 2: mechanical cantilever clamps a regular turning tool, roller is rotated, and mechanically moving cantilever moves radially the groove depth that the depth of cut of regular turning tool is made to be more than the original groove body of roller along roller, then along roller axis direction mechanically moving cantilever, to remove original groove body；The depth of cut of V-tool is made to be equal to groove depth to be slotted Step 3: mechanical cantilever clamping V-shaped cutter, rotation roller, and mechanically moving cantilever are moved radially along roller, to slot in surface of roller.The present invention can be directly realized by fluting on multi-line cutting machine, reduce the dismounting frequency of roller, greatly reduce the abrasion to machine spindle, bearing, extend service life of equipment, improve stabilization of equipment performance, ensure that cut quality.
Description
Technical field
The present invention relates to multi-line cutting machine area of maintenance.It is more particularly related to a kind of multi-line cutting machine roller
The method of fluting.
Background technology
At present, multi-line cutting machine has been widely used for photovoltaic industry, because its with raw material less investment, it is high in machining efficiency,
The advantages that comprehensive at low cost, the processing of noble metal, rare metal, magnetic material industry is also gradually introduced, and technology is also increasingly ripe.
Multi-line cutting machine as a kind of high-precision process equipment, is mainly attached with by the drive of roller high speed rotation and cut
The cutting line for cutting sword material carries out reciprocal grinding to product.Because cutting process can be gradually to the layer of polyurethane of surface of roller coating
It causes to damage, in use for some time, needs to slot on layer of polyurethane again.
In conventional method, need to disassemble roller from multi-line cutting machine, then slot on numerically controlled lathe,
Roller is mounted on multi-line cutting machine again after fluting.Meanwhile because multi-line cutting machine cut lengths are single, in actual production, warp
Often there is the change of cut lengths, lead to the frequent dismounting of roller, this not only adds during the auxiliary that roller dismantles correlated process
Between, it can also aggravate the abrasion of machine spindle, influence the stability and service life of equipment.
Invention content
It is an object of the invention to solve at least the above, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide a kind of methods of multi-line cutting machine roller fluting, reduce the dismounting frequency of roller
It is secondary, and realize quick fluting.
In order to realize these purposes and other advantages according to the present invention, a kind of multi-line cutting machine roller fluting is provided
Method includes the following steps：
Step 1: setting can be respectively along roller axial direction and the mechanical cantilever moved radially；
Make Step 2: mechanical cantilever clamps a regular turning tool, rotation roller, and mechanically moving cantilever and moved radially along roller
The depth of cut of regular turning tool is more than the groove depth of the original groove body of roller, then along roller axis direction mechanically moving cantilever, to go
Except original groove body；
Step 3: mechanical cantilever clamping V-shaped cutter, roller is rotated, and mechanically moving cantilever is moved radially along roller makes V-type
The depth of cut of cutter is equal to groove depth to be slotted, to slot in surface of roller.
Preferably, the mechanical cantilever is L-shaped, and clamping part is provided in the end of mechanical cantilever, and the machinery is outstanding
Arm is fixed on an adjustable shelf, so that mechanical cantilever along roller axial direction and can move radially respectively；
Wherein, the adjustable shelf includes：
Frame, the one pair of which relative edge of the frame are set, and spread on the relative edge along the roller axis direction
Equipped with the first sliding rail along relative edge's length direction；
Crossbeam, both ends are respectively arranged with first pulley, and two first pulleys are slidably connected at two the first sliding rails respectively
On, the second sliding rail is provided on the crossbeam along its length, second sliding rail is perpendicular to first sliding rail, the machine
Tool cantilever top is provided with second pulley, and the second pulley is slidably connected on second sliding rail；
More root posts, are vertically arranged and top connect to support the frame and make the machinery outstanding with the frame
Where arm is located at roller in the vertical range in space.
Preferably, more root posts can synchronize telescopic moving up and down.
Preferably, the width of the frame is more than the width of multi-line cutting machine, so that the frame can be across multi-thread
Cutting machine roller location.
Preferably, the first pulley is driven by the first motor, and the second pulley is driven by the second motor.
Preferably, the depth of the original groove body of pyroscan measuring roller is used in step 2.
Preferably, it is provided with pyroscan on the mechanical cantilever.
Preferably, the column has four quadrangles for being separately positioned on the frame, and the column is upright square tube,
And be coaxially spliced by upper and lower two parts, the top closure of the lower part of the column, and one is provided in the pipe of lower part
Straight line electric cylinders, the straight-line electric cylinder bottom end are fixed on the top of the lower part, and the piston rod of the straight line electric cylinders is in vertical side
To movement, and the end of the piston rod of the straight line electric cylinders connects a universal wheel；
The bottom end of the column lower part is connected with a horizontal fixed plate, and the fixed plate is provided centrally with holding the straight line
The through-hole that the piston rod and universal wheel of electric cylinders pass through, is additionally provided with bolt hole in the fixed plate, where multi-line cutting machine roller
Blind hole corresponding with the bolt hole is provided on the ground in space with the fixation column, the fixed plate and the column
Gusset is additionally provided between lower part.
The present invention includes at least following advantageous effect：
The method that the present invention provides multi-line cutting machine roller fluting, can be directly realized by fluting on multi-line cutting machine, this
Sample, so that it may save the process dismantled, installed to roller in traditional multi-line cutting method, save the auxiliary during these
Time, while because roller dismounts the reduction of the frequency, the abrasion to machine spindle, bearing is substantially reduced, extend service life of equipment,
Stabilization of equipment performance is improved, ensures cut quality.
Part is illustrated to embody by further advantage, target and the feature of the present invention by following, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Description of the drawings
Fig. 1 is the working state schematic representation of the present invention；
Fig. 2 is the internal structure schematic diagram of column of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to enable those skilled in the art with reference to specification text
Word can be implemented according to this.
It should be noted that in the description of the present invention, term " transverse direction ", " longitudinal direction ", " on ", " under ", "front", "rear",
The orientation or position relationship of the instructions such as "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " is based on attached drawing institutes
The orientation or position relationship shown is for only for ease of the description present invention and simplifies description, is not instruction or implies signified dress
It puts or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that limit of the invention
System.
As shown in Figure 1, the present invention provides a kind of method of multi-line cutting machine roller fluting, include the following steps：
Step 1: selection needs the multi-line cutting machine slotted；
Step 2: the 1 periphery setting of roller in the multi-line cutting machine for needing to slot can be moved axially and radially along roller 1 respectively
Dynamic mechanical cantilever 2, mechanical arm is varied in the prior art, it is generally desirable to the six shaft mechanical arms that disclosure satisfy that requirement are selected,
But since six shaft mechanical arms are expensive, can selecting two axis, either four shaft mechanical arms fix two axis or four by movement
The device of shaft mechanical arm achievees the effect that slot to three rollers 1 of multi-line cutting machine respectively；
It is removed Step 3: the cutting line being wound on roller 1 is cut；
Step 4: being cleaned using kerosene to its main shaft, 1 surface of roller, ensure its surface without foreign matters such as sand, greasy filth
Attachment；
Step 5: mechanical cantilever 2 to be moved to the top of one of roller 1, make 2 lateral part of mechanical cantilever and roller
1 radial end face is parallel；
Step 6: using the V-groove depth on calliper or pyroscan measuring roller 1, according to its reality
Depth, 1 surface of setting roller needs the layer of polyurethane thickness removed, and (it is practical deep that the polyurethane thickness of removal has to be larger than V-groove
Degree)；
Step 7: suitable regular turning tool is selected to be clamped on mechanical cantilever 2, and mechanically moving cantilever 2 to one of them
At 1 surface of roller, start main shaft of multiline cutter rotation, linear velocity is generally 200-500m/min, make regular turning tool slowly into
It gives, into layer of polyurethane, then by along moving for 1 axial direction of roller is parallel to, removing certain thickness layer of polyurethane, generally 1-
2mm；Above step is repeated, the layer of polyurethane of same thickness is removed on other rollers 1；
Step 8: on the basis of the layer of polyurethane of one of roller 1 radially inside end face, away from positioning at its 5-10mm
For first slotting position, mechanical arm is adjusted, V-tool is selected, makes V-tool perpendicular to layer of polyurethane surface, according to required
Cut lengths, set the slot pitch of V-groove, groove depth, angle, fluting number, start main shaft of multiline cutter rotation, pass through V-knife
Tool outputs required several V-grooves along moving for 1 axial direction of roller is parallel on layer of polyurethane；Mechanically moving cantilever 2, weight
Multiple above step outputs same groove away from, the V-groove of groove depth, angle on other rollers 1, and the slot pitch of V-groove is generally 0.85~
15mm, groove depth are generally 0.5~0.8, and angle is generally 50~70 °；
Step 9: after the completion of fluting, mechanical cantilever 2 is removed, cutting line is wrapped in the V-groove held successfully, started more
Wire cutting machine can carry out product cutting after making 30~60min of equipment operation.
In order to illustrate multi-line cutting machine roller provided by the present invention fluting method the advantages of, carried out above-described embodiment
With conventional method simultaneously to the Experimental comparison of roller dismounting, 1 the results are shown in Table.
Table 1, embodiment and conventional method are simultaneously to Experimental comparison's table of roller dismounting
It is not difficult to find out from table 1, embodiment can save non-cutting time about 21%, and often fluting is primary, can at least save 1.5h, greatly
Utilization rate of equipment and installations is improved greatly, in addition, the layer of polyurethane of surface of roller is calculated according to that can slot 6 times, embodiment can reduce by 5 sieve
Dismounting is drawn, important accessory of the main shaft bearing as multi-line cutting machine is very big to the stability influence of equipment, if the dismounting with roller
Number determines the service life of main shaft bearing, then embodiment can extend the service life of 6 times of main shaft bearing, can not only ensure multi-thread
Cutting machine long-time steady operation, and accessory cost can also be reduced.
In another embodiment, the mechanical cantilever 2 is L-shaped, can be uniaxial mechanical arm, lower in the vertical direction to live
Dynamic or Twin-shaft machinery arm, can move in horizontal and vertical both direction, the end of mechanical cantilever 2 is provided with folder
Portion is held, the clamping part can also replace cutter as the clamping lathe tool portion of numerically-controlled machine tool in the prior art, and the machinery is outstanding
Arm 2 is fixed on an adjustable shelf, so that mechanical cantilever 2 can be moved axially and radially along roller 1 respectively；
Wherein, the adjustable shelf includes：
Frame 3, the one pair of which relative edge of the frame 3 are set along 1 axis direction of roller, and the relative edge is upper equal
It is equipped with the first sliding rail along relative edge's length direction；
Crossbeam 4, both ends are respectively arranged with first pulley, and two first pulleys are slidably connected at two the first sliding rails respectively
On, the second sliding rail is provided on the crossbeam 4 along its length, second sliding rail is described perpendicular to first sliding rail
2 top of mechanical cantilever is provided with second pulley, and the second pulley is slidably connected on second sliding rail；
More root posts 5, are vertically arranged and top connect to support the frame 3 and make the machine with the frame 3
Tool cantilever 2 is located in the vertical range in 1 place space of roller.
Above-described embodiment, come mechanically moving cantilever 2, and passes through longitudinal movement of the crossbeam 4 in frame 3, machinery by adjustable shelf
Transverse movement and mechanical cantilever 2 of the cantilever 2 on crossbeam 4 are adjusted certainly in the movement of vertical direction folded by mechanical cantilever 2
The position for the cutter held can equally complete the fluting work of three rollers 1 of multi-line cutting machine, compared to six shaft mechanical arms of purchase
Aspect cost is lower.
In another embodiment, more root posts 5 can synchronize telescopic moving up and down, adjustment mechanical cantilever 2 more convenient in this way
Residing height, to adapt to be located at the roller 1 of different height on multi-line cutting machine.
In another embodiment, the width of the frame 3 is more than the width of multi-line cutting machine, so that the frame 3 can
Across 1 location of multi-line cutting machine roller, so there is no need to mobile adjustable shelfs to slot come the roller 1 to the right and left, only
Control machinery cantilever 2 is needed to be moved left and right on crossbeam 4.
In another embodiment, the first pulley is driven by the first motor, and the second pulley passes through the second motor
Driving, more saves manpower, and staff can be operated with operation and control device remote control motor, the course of work is more pacified in this way
Entirely.
In another embodiment, the depth of 1 original groove body of pyroscan measuring roller is used in step 2, first with red
Vertical range at outside line detector measurement probe and 1 surface fluting of roller, then at measuring probe and 1 surface unslotted of roller
Vertical range, the difference of the two are the depth of 1 original groove body of roller, and this measuring method is more convenient.
In another embodiment, pyroscan is provided on the mechanical cantilever 2, in this way with pyroscan
During the depth of 1 original groove body of measuring roller, avoid manual measurement and shake issuable deviation in the process, measurement result is more
Accurately.
In another embodiment, as shown in Fig. 2, the column 5 has four quadrangles for being separately positioned on the frame 3, institute
Column 5 is stated as upright square tube, and is coaxially spliced by upper and lower two parts, the top closure of the lower part of the column 5, and
A straight line electric cylinders 6 are provided in the pipe of lower part, 6 bottom end of straight line electric cylinders is fixed on the top of the lower part, described straight
The piston rod 7 of line electric cylinders 6 is moved in vertical direction, and the end of the piston rod 7 of the straight line electric cylinders 6 connects a universal wheel 8；
The bottom end of 5 lower part of column is connected with a horizontal fixed plate 9, and the fixed plate 9 is provided centrally with described in appearance
The through-hole that the piston rod 7 and universal wheel 8 of straight line electric cylinders 6 pass through is additionally provided with bolt hole, multi-line cutting machine in the fixed plate 9
Blind hole corresponding with the bolt hole is provided on the ground in 1 place space of roller with the fixation column 5, the fixed plate 9
Gusset 10 is additionally provided between the lower part of the column 5.
Above-described embodiment in use, when needing mobile adjustable shelf, it is possible to start straight line electric cylinders 6, allow straight line
The piston rod 7 and universal wheel 8 of electric cylinders 6 are stretched out from 5 lower end of column, staff are facilitated to push, when adjustable shelf is moved to pre-determined bit
Postpone when needing fixed adjustable shelf, straight line electric cylinders 6 can be started, allow straight line electric cylinders 6 piston rod 7 and universal wheel 8 under column 5
End is retracted in column 5, and horizontal fixed plate 9 is contacted with ground at this time, then bolt is screwed in bolt hole and blind hole, movable in this way
Frame is fixed more securely.
Although the embodiments of the present invention have been disclosed as above, but its be not restricted in specification and embodiment it is listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, it is of the invention and unlimited
In specific details and legend shown and described herein.
Claims (8)
- A kind of 1. method of multi-line cutting machine roller fluting, which is characterized in that include the following steps：Step 1: setting can be respectively along roller axial direction and the mechanical cantilever moved radially；Make commonly Step 2: mechanical cantilever clamps a regular turning tool, rotation roller, and mechanically moving cantilever and moved radially along roller The depth of cut of lathe tool is more than the groove depth of the original groove body of roller, then along roller axis direction mechanically moving cantilever, to remove original There is groove body；Step 3: mechanical cantilever clamping V-shaped cutter, roller is rotated, and mechanically moving cantilever is moved radially along roller makes V-tool Depth of cut be equal to groove depth to be slotted, to slot in surface of roller.
- 2. the method for multi-line cutting machine roller fluting as described in claim 1, which is characterized in that the mechanical cantilever is L-shaped, And clamping part is provided in the end of mechanical cantilever, the mechanical cantilever is fixed on an adjustable shelf, so that mechanical cantilever can divide Not along roller axial direction and move radially；Wherein, the adjustable shelf includes：Frame, the one pair of which relative edge of the frame are set, and be equipped on the relative edge along the roller axis direction Along the first sliding rail of relative edge's length direction；Crossbeam, both ends are respectively arranged with first pulley, and two first pulleys are slidably connected at respectively on two the first sliding rails, institute It states and is provided with the second sliding rail on crossbeam along its length, second sliding rail is hanged perpendicular to first sliding rail, the machinery Second pulley is provided at the top of arm, the second pulley is slidably connected on second sliding rail；More root posts, are vertically arranged and top connect to support the frame and make the mechanical cantilever position with the frame In in the vertical range in roller place space.
- 3. the method for multi-line cutting machine roller fluting as claimed in claim 2, which is characterized in that more root posts can synchronize up and down Telescopic moving.
- 4. the method for multi-line cutting machine roller fluting as claimed in claim 3, which is characterized in that the width of the frame is more than The width of multi-line cutting machine, so that the frame can be across multi-line cutting machine roller location.
- 5. the method for multi-line cutting machine roller as claimed in claim 2 fluting, which is characterized in that the first pulley passes through the One motor drives, and the second pulley is driven by the second motor.
- 6. the method for multi-line cutting machine roller fluting as described in claim 1, which is characterized in that infrared ray is used in step 2 The depth of the original groove body of detector measurement roller.
- 7. the method for multi-line cutting machine roller fluting as claimed in claim 6, which is characterized in that set on the mechanical cantilever There is pyroscan.
- 8. the method for multi-line cutting machine roller fluting as claimed in claim 3, which is characterized in that the column has four difference The quadrangle of the frame is arranged on, the column is upright square tube, and is coaxially spliced by upper and lower two parts, the column Lower part top closure, and a straight line electric cylinders are provided in the pipe of lower part, the straight-line electric cylinder bottom end is fixed on described The top of lower part, the piston rod of the straight line electric cylinders move, and the end of the piston rod of the straight line electric cylinders in vertical direction Connect a universal wheel；The bottom end of the column lower part is connected with a horizontal fixed plate, and the fixed plate is provided centrally with holding the straight line electric cylinders Piston rod and the through-hole that passes through of universal wheel, be additionally provided with bolt hole, space where multi-line cutting machine roller in the fixed plate Ground on be provided with blind hole corresponding with the bolt hole with the fixation column, the fixed plate and the lower part of the column Gusset is additionally provided between point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711404720.4A CN108188412B (en) | 2017-12-22 | 2017-12-22 | The method of multi-line cutting machine roller fluting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711404720.4A CN108188412B (en) | 2017-12-22 | 2017-12-22 | The method of multi-line cutting machine roller fluting |
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| CN108188412A true CN108188412A (en) | 2018-06-22 |
| CN108188412B CN108188412B (en) | 2019-06-04 |
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| CN201711404720.4A Active CN108188412B (en) | 2017-12-22 | 2017-12-22 | The method of multi-line cutting machine roller fluting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465973A (en) * | 2018-11-21 | 2019-03-15 | 烟台力凯数控科技有限公司 | A kind of roller fluting positioning tool |
| CN112427896A (en) * | 2020-11-21 | 2021-03-02 | 新昌县顺春机械有限公司 | Spinning roller and process thereof |
| CN115958709A (en) * | 2022-12-28 | 2023-04-14 | 宁波合盛新材料有限公司 | Multi-wire cutting method for silicon carbide wafer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465973A (en) * | 2018-11-21 | 2019-03-15 | 烟台力凯数控科技有限公司 | A kind of roller fluting positioning tool |
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| CN112427896A (en) * | 2020-11-21 | 2021-03-02 | 新昌县顺春机械有限公司 | Spinning roller and process thereof |
| CN112427896B (en) * | 2020-11-21 | 2022-03-22 | 新昌县顺春机械有限公司 | Spinning roller and process thereof |
| CN115958709A (en) * | 2022-12-28 | 2023-04-14 | 宁波合盛新材料有限公司 | Multi-wire cutting method for silicon carbide wafer |
| CN115958709B (en) * | 2022-12-28 | 2023-06-20 | 宁波合盛新材料有限公司 | Multi-line cutting method for silicon carbide wafer |
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| CN108188412B (en) | 2019-06-04 |
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