CN107442782A - A kind of online prosthetic device of belt modified roller and method - Google Patents
A kind of online prosthetic device of belt modified roller and method Download PDFInfo
- Publication number
- CN107442782A CN107442782A CN201610378167.0A CN201610378167A CN107442782A CN 107442782 A CN107442782 A CN 107442782A CN 201610378167 A CN201610378167 A CN 201610378167A CN 107442782 A CN107442782 A CN 107442782A
- Authority
- CN
- China
- Prior art keywords
- modified roller
- lathe tool
- frame
- belt
- nut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/08—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
Abstract
The present invention provides a kind of online prosthetic device of belt modified roller and method, including turning mechanism and base；Turning mechanism includes frame, drive screw, lathe tool, nut, pressing plate and fixing bolt composition, lathe tool is fixed in nut cutter groove by pressing plate and fixing bolt, two end walls of box-frame are provided with screw hole, connection one carries the fixed plate of bearing respectively on the outside of screw hole, drive screw both sides are arranged in bearing, nut in frame is engaged on drive screw, and drive screw one end carries rocking handle.In the inner side mounting seat and frame of modified roller belt direction of travel, fixation is used after adjusting lathe tool, starts belt feeder, after driving modified roller stability of rotation, shake rocking handle, the casting glue-line progress turning protruded by screw pair feeding lathe tool to modified roller side.The online reparation of the achievable modified roller of the present invention, prevents belt deviation phenomenon, extends more than 2 times of modified roller service life, save shutdown, off-time, shorten repair time, save maintainer.
Description
Technical field
The invention belongs to machine field, more particularly to a kind of online prosthetic device of adhesive tape conveyor belt modified roller and its reparation
Method.
Background technology
Adhesive tape conveyor is the basic equipment of Large-scale enterprises material continuous conveying, belt deviation be belt feeder in actual use
Most common failure.Belt deviation can influence normal operation or the scratch belt of belt, cause greater loss as corrected not in time.Skin
Band sideslip the reason for it is a lot, wherein due to belt machine end modified roller column working wear, caused by belt deviation be wherein main
One of reason is wanted, and this deviation phenomenon is difficult levelling, so far, there is no effective, practical, easy restorative procedure.
Meeting such situation can only be forced to shut down or stop production in advance to change modified roller, greatly reduce the service life of modified roller, cause pole
Big waste, and add spare parts consumption and expense expenditure.
At present, the modified roller of belt feeder, the structure of glue is generally cast using surface, casting glue-line is thick to be generally 12~15mm, warp
Long-term use is it has been observed that the abrasion of modified roller casting glue-line is all most working portions that rubbed among modified roller with belt contacts
Starting, when when middle part, casting bondline thickness is worn away 5~6mm, belt just starts to produce deviation phenomenon, and with modified roller interlude
The abrasion of glue-line, sinking degree increase, belt deviation aggravation.
The content of the invention
The present invention provides a kind of online prosthetic device of belt modified roller and method, and its purpose is intended to extend modified roller service life, drop
Low use and maintenance cost, and avoid belt deviation phenomenon.
Therefore, the technical solution that the present invention is taken is：
A kind of online prosthetic device of belt modified roller, including turning mechanism and base；Base is made of channel-section steel, in base side
It is provided with least two bolt hole；Turning mechanism includes frame, drive screw, knife rest and lathe tool；Knife rest is by nut, pressing plate and consolidates
To determine bolt composition, cutter groove is provided with the upper surface of cube nut, lathe tool is fixed in cutter groove by pressing plate and fixing bolt, above
Two end walls of open box-frame are provided with screw hole, and a fixed plate for carrying bearing, transmission are connected respectively on the outside of screw hole
Screw rod both sides are arranged in bearing, and the nut in frame is engaged on drive screw, form a drving sprial pair, are driven spiral shell
Bar one end carries rocking handle, and frame is bolted on base.
The frame grows 400~500mm, wide 50~60mm, high 60~70mm, 10~12mm of wall thickness.
The nut takes gap to coordinate with frame side wall, the gap between two side wall inner surfaces of nut and frame be 0.1~
0.5mm。
A diameter of 20~the 22mm of drive screw.
A kind of online restorative procedure of belt modified roller, its specific restorative procedure and step are：
(1) on the inner side of modified roller belt direction of travel to be processed, 80~100mm of distance changed course roller surface position, with
Modified roller diameter parallel installs upper bed-plate；
(2) frame with knife rest and modified roller diameter parallel are fixed on to the side of base with bolt；
(3) after lathe tool is arranged in the cutter groove of knife rest, the adjustment lathe tool depth of cut is in 2~3mm, and with fixing bolt and pressure
Plate fixes lathe tool；
(4) start belt feeder, drive modified roller to rotate；
(5) after modified roller stability of rotation, shake rocking handle and drive drive screw rotation, lathe tool is made to modified roller by nut feeding
The casting glue-line of side protrusion carries out turning, and turnery processing face width control system is in 150~200mm；
During (6) turning thickness degree deficiencies, lathe tool can be retracted, after adjusting lathe tool, then secondary turning is carried out, until removal
Untill modified roller thickness is adapted to；
(7) after the casting glue-line turning of modified roller side protrusion, shake rocking handle and retract lathe tool, rotate turning mechanism after shutdown
180 °, then according to the method for step (3)~(6), the opposite side of turning modified roller.
Beneficial effects of the present invention are：
1. the convenient and swift online reparation of modified roller can be realized, effectively prevent due to caused by belt modified roller glue-line uneven wear
Belt deviation phenomenon, 5~6 times of work efficiency of maintenance can be improved.
2. extending modified roller service life, former failed modified roller can be repaired online repeatedly, so as to increase the service life 2 times with
On.
3. improving the continuity of belt operation, shutdown, 8~10 hours off-times caused by changing modified roller are saved.
4. reducing the working strength of maintainer, shorten repair time, save maintainer, its integral replacing modified roller is by original
Need to work continuously 8~10 hours, shorten to only need 1~1.5 hour；Participate in operating personnel and be reduced to 2~3 by 10~12 people
People.
Brief description of the drawings
Fig. 1 is the online prosthetic device structural representation of belt modified roller；
Fig. 2 is Fig. 1 A-A sectional schematic diagrams；
Fig. 3 is the online prosthetic device schematic view of the mounting position of belt modified roller.
In figure：Fixed plate 1, frame 2, fixing bolt 3, pressing plate 4, lathe tool 5, nut 6, drive screw 7, bearing 8,
Rocking handle 9, modified roller 10, base 11, belt 12, turning mechanism 13, bolt hole 14.
Embodiment
From Fig. 1,2, the online prosthetic device of inventive belt modified roller, including base 11 and turning mechanism 13.Base 11
System is made of channel-section steel, 2 bolts hole 14 is provided with the side of base 1, for fixing turning mechanism 13.
Turning mechanism 13 includes frame 2, lathe tool 5, drive screw 7 and knife rest, and knife rest is by fixing bolt 3, the and of pressing plate 4
Nut 6 is formed.Nut 6 is one 30 × 50 × 60mm square body, and one of insertion is longitudinally machined with along the upper surface of nut 6
Cutter groove, lathe tool 5 are installed in cutter groove, and are fixed by pressing plate 4 and fixing bolt 3.Unclamp fixing bolt 3, lathe tool 5
It can be slid back and forth in cutter groove, to adjust the position of lathe tool 5.Frame 2 is a long 450mm, wide 55mm, high 65mm, wall thickness
12mm, and box body open above, screw hole is respectively equipped with two end walls of frame 2, is connected respectively on the outside of screw hole
One carries the fixed plate 1 of bearing 8, and a diameter of 10mm both sides of drive screw 7 are arranged in bearing 8.In frame 2
Nut 6 is engaged on drive screw 7, is formed a drving sprial pair, is taken gap to coordinate between nut 6 and the side wall of frame 2,
Gap between nut 6 and two side wall inner surfaces of frame 2 is 0.3mm.The one end of drive screw 7 carries rocking handle 9, frame 2
It can then be bolted on the pedestal 11.
The online restorative procedure of inventive belt modified roller and step are：
1st, modified roller 10 to be processed the traffic direction of belt 12 inner side, apart from the surface 100mm of modified roller 10 position
On, upper bed-plate 11 is installed with the diameter parallel of modified roller 10.
The 2nd, frame 2 with knife rest and the diameter parallel of modified roller 10 are fixed on to the side of base 11 with bolt.
3rd, after lathe tool 5 is arranged in the cutter groove of knife rest, the depth of cut of lathe tool 5 is adjusted in 2.5mm, and with fixing bolt 3
With pressing plate 4 by the fixation of lathe tool 5.
4th, start belt feeder, drive modified roller 10 to rotate.
5th, after the stability of rotation of modified roller 10, shake rocking handle 9 and drive drive screw 7 to rotate, lathe tool is made by the feeding of nut 6
The casting glue-line of the 5 pairs of side of modified roller 10 protrusions carries out turning, and turnery processing face width control system is in 180mm.
6th, during a turning thickness degree deficiency, lathe tool 5 can be retracted, after adjusting lathe tool 5, then carries out secondary turning, until removing
The thickness of modified roller 10 be adapted to untill.
7th, after the casting glue-line turning of the side of modified roller 10 protrusion, shake rocking handle 9 and retract lathe tool 5, by turning machine after shutdown
Structure 13 rotates 180 °, then according to the method for step 3~6, the opposite side of turning modified roller 10.
Claims (5)
1. a kind of online prosthetic device of belt modified roller, it is characterised in that including turning mechanism and base；Base uses channel-section steel
It is made, at least two bolt hole is provided with base side；Turning mechanism includes frame, drive screw, knife rest and lathe tool；Knife rest
It is made up of nut, pressing plate and fixing bolt, is provided with cutter groove in the upper surface of cube nut, lathe tool is consolidated by pressing plate and fixing bolt
Be scheduled in cutter groove, above two end walls of open box-frame be provided with screw hole, connection one carries axle respectively on the outside of screw hole
The fixed plate held, drive screw both sides are arranged in bearing, and the nut in frame is engaged on drive screw, are formed one and are passed
Dynamic screw pair, drive screw one end carry rocking handle, and frame is bolted on base.
2. the online prosthetic device of belt modified roller according to claim 1, it is characterised in that the frame length 400~
500mm, wide 50~60mm, high 60~70mm, 10~12mm of wall thickness.
3. the online prosthetic device of belt modified roller according to claim 1, it is characterised in that the nut and frame side
Wall takes gap to coordinate, and the gap between two side wall inner surfaces of nut and frame is 0.1~0.5mm.
4. the online prosthetic device of belt modified roller according to claim 1, it is characterised in that the drive screw diameter
For 20~22mm.
A kind of 5. method using the online prosthetic device of belt modified roller described in claim 1, it is characterised in that specific to repair
Method and steps is：
(1) on the inner side of modified roller belt direction of travel to be processed, 80~100mm of distance changed course roller surface position,
Upper bed-plate is installed with modified roller diameter parallel；
(2) frame with knife rest and modified roller diameter parallel are fixed on to the side of base with bolt；
(3) after lathe tool is arranged in the cutter groove of knife rest, the adjustment lathe tool depth of cut is in 2~3mm, and with fixing bolt and pressure
Plate fixes lathe tool；
(4) start belt feeder, drive modified roller to rotate；
(5) after modified roller stability of rotation, shake rocking handle and drive drive screw rotation, lathe tool is made to modified roller by nut feeding
The casting glue-line of side protrusion carries out turning, and turnery processing face width control system is in 150~200mm；
During (6) turning thickness degree deficiencies, lathe tool can be retracted, after adjusting lathe tool, then secondary turning is carried out, until removal
Untill modified roller thickness is adapted to；
(7) after the casting glue-line turning of modified roller side protrusion, shake rocking handle and retract lathe tool, rotate turning mechanism after shutdown
180 °, then according to the method for step (3)~(6), the opposite side of turning modified roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610378167.0A CN107442782A (en) | 2016-06-01 | 2016-06-01 | A kind of online prosthetic device of belt modified roller and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610378167.0A CN107442782A (en) | 2016-06-01 | 2016-06-01 | A kind of online prosthetic device of belt modified roller and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107442782A true CN107442782A (en) | 2017-12-08 |
Family
ID=60485344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610378167.0A Pending CN107442782A (en) | 2016-06-01 | 2016-06-01 | A kind of online prosthetic device of belt modified roller and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107442782A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188412A (en) * | 2017-12-22 | 2018-06-22 | 廊坊京磁精密材料有限公司 | The method of multi-line cutting machine roller fluting |
| CN109333891A (en) * | 2018-08-22 | 2019-02-15 | 芜湖市崇兴乐塑胶有限公司 | A kind of edge-neatening apparatus of plastic product |
| CN114714042A (en) * | 2022-04-08 | 2022-07-08 | 邢台金隅冀东水泥有限公司 | Method for repairing rubber coating abrasion of head wheel roller of kiln entering lifter |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0300230B1 (en) * | 1987-07-24 | 1993-02-24 | Daido Tokushuko Kabushiki Kaisha | Method of repairing rolls of rolling mill and roll cutting apparatus |
| CN1978102A (en) * | 2006-12-12 | 2007-06-13 | 北京科技大学 | On-line mould-repairing method and apparatus for roller-type wedge transverse rolling machine |
| CN201493645U (en) * | 2009-05-14 | 2010-06-02 | 交城义望铁合金有限责任公司 | Online repair device of rotary kiln roller |
| CN201922047U (en) * | 2010-08-31 | 2011-08-10 | 莱芜市汇锋汽车轴齿有限公司 | Guide plate device capable of realizing on-line repair of wedge-shaped mold for rollers for cross wedge rolling |
| CN103978233A (en) * | 2014-05-29 | 2014-08-13 | 莱芜钢铁集团有限公司 | Online roll turning device and online roll turning method |
| CN203901739U (en) * | 2014-04-30 | 2014-10-29 | 南京梅山冶金发展有限公司 | Device for on-line remediation of rubber-covered roll cylinder |
| CN204866845U (en) * | 2015-06-19 | 2015-12-16 | 丹东丰能工业股份有限公司 | Online prosthetic devices of awl roller |
-
2016
- 2016-06-01 CN CN201610378167.0A patent/CN107442782A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0300230B1 (en) * | 1987-07-24 | 1993-02-24 | Daido Tokushuko Kabushiki Kaisha | Method of repairing rolls of rolling mill and roll cutting apparatus |
| CN1978102A (en) * | 2006-12-12 | 2007-06-13 | 北京科技大学 | On-line mould-repairing method and apparatus for roller-type wedge transverse rolling machine |
| CN201493645U (en) * | 2009-05-14 | 2010-06-02 | 交城义望铁合金有限责任公司 | Online repair device of rotary kiln roller |
| CN201922047U (en) * | 2010-08-31 | 2011-08-10 | 莱芜市汇锋汽车轴齿有限公司 | Guide plate device capable of realizing on-line repair of wedge-shaped mold for rollers for cross wedge rolling |
| CN203901739U (en) * | 2014-04-30 | 2014-10-29 | 南京梅山冶金发展有限公司 | Device for on-line remediation of rubber-covered roll cylinder |
| CN103978233A (en) * | 2014-05-29 | 2014-08-13 | 莱芜钢铁集团有限公司 | Online roll turning device and online roll turning method |
| CN204866845U (en) * | 2015-06-19 | 2015-12-16 | 丹东丰能工业股份有限公司 | Online prosthetic devices of awl roller |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188412A (en) * | 2017-12-22 | 2018-06-22 | 廊坊京磁精密材料有限公司 | The method of multi-line cutting machine roller fluting |
| CN109333891A (en) * | 2018-08-22 | 2019-02-15 | 芜湖市崇兴乐塑胶有限公司 | A kind of edge-neatening apparatus of plastic product |
| CN109333891B (en) * | 2018-08-22 | 2020-10-30 | 芜湖市崇兴乐塑胶有限公司 | Trimming device for plastic products |
| CN114714042A (en) * | 2022-04-08 | 2022-07-08 | 邢台金隅冀东水泥有限公司 | Method for repairing rubber coating abrasion of head wheel roller of kiln entering lifter |
| CN114714042B (en) * | 2022-04-08 | 2023-12-19 | 邢台金隅冀东水泥有限公司 | Rubber coating abrasion repairing method for head wheel roller of kiln-entering elevator |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN200984686Y (en) | Grinding and cutting device for repairing online four-smoothing-roller surface of grinder | |
| CN107442782A (en) | A kind of online prosthetic device of belt modified roller and method | |
| CN201493645U (en) | Online repair device of rotary kiln roller | |
| CN103978233A (en) | Online roll turning device and online roll turning method | |
| CN102069998B (en) | Feeding conveyer for machining of large workpiece | |
| CN103341663B (en) | Continous way grid roller shear separating system | |
| CN201394583Y (en) | Oxidized iron sheet scraping device for pinch roller | |
| CN206614702U (en) | A kind of right angle stock shelf | |
| CN203817419U (en) | Cutter for carrying out turning machining on roller | |
| CN212704391U (en) | Online prosthetic devices of cylinder class mechanical equipment rolling ring | |
| CN107361401B (en) | A kind of chopping machine knife and knife grinding equipment | |
| CN209716468U (en) | On-line machining device for supporting roller of rotary kiln reparation | |
| CN115178585A (en) | Rolling punching device for processing lead-acid battery grid | |
| CN210587873U (en) | H-shaped steel assembling machine | |
| CN210702907U (en) | Cutter walking mechanism of edge tearing machine | |
| CN203316822U (en) | Continuous grid rolling cutting fragmentation system | |
| CN201432142Y (en) | Planer tool rest structure for numerical control metal plate V-groove planer | |
| CN205045346U (en) | Rollgang with adjustable axial direction | |
| CN201792033U (en) | Anti-deviation disc shear device for medium plate | |
| CN206010116U (en) | A kind of air plasma cutter | |
| CN106808344B (en) | Dual-purpose continuous grinding machine for flat-turning stone lines | |
| CN205798093U (en) | A kind of cnc spinning machine | |
| CN210908019U (en) | Shaft end joint system of knockout large roller | |
| CN213729700U (en) | Continuous grid rolling shear | |
| CN104117690B (en) | A kind of carrying roller radial run-out processing special purpose lathe equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171208 |
|
| WD01 | Invention patent application deemed withdrawn after publication |