CN108909076A - Surface layer for automobile interiors and preparation method thereof - Google Patents

Surface layer for automobile interiors and preparation method thereof Download PDF

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Publication number
CN108909076A
CN108909076A CN201810783208.3A CN201810783208A CN108909076A CN 108909076 A CN108909076 A CN 108909076A CN 201810783208 A CN201810783208 A CN 201810783208A CN 108909076 A CN108909076 A CN 108909076A
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China
Prior art keywords
layer
carbon cloth
carbon
polyethylene
preparation
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Chinese (zh)
Inventor
杨龙
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Energy Technology (shanghai) Ltd By Share Ltd
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Energy Technology (shanghai) Ltd By Share Ltd
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Priority to CN201810783208.3A priority Critical patent/CN108909076A/en
Publication of CN108909076A publication Critical patent/CN108909076A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00Other air-treating devices
    • B60H3/06Filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/758Odour absorbent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00Other air-treating devices
    • B60H3/06Filtering
    • B60H2003/0691Adsorption filters, e.g. activated carbon

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a kind of surface layer for automobile interiors and preparation method thereof, the surface layer for automobile interiors includes a bottom and an internal decorative layer, the bottom is connect with automotive trim panel, the interior trim is placed on the bottom, the internal decorative layer has a nonwoven layer and a carbon cloth adsorption layer, in air, the carbon cloth adsorption layer is arranged between the nonwoven layer and the bottom for the nonwoven layer exposure.The advantage of the invention is that, carbon cloth adsorption layer is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors, overcome the defect using carbon powder particle as the structure of absorption peculiar smell, and environmentally friendly, unharmful substance volatilization, while there is excellent absorption peculiar smell performance and purification air performance.

Description

Surface layer for automobile interiors and preparation method thereof
Technical field
The present invention relates to field of automobile decoration more particularly to a kind of surface layer for automobile interiors and preparation method thereof.
Background technique
With the different raising of the day of people's living standard, automobile is being entered step by step in each of us life, We are likely to contacting and using automobile daily.Concern along with people to own bodies health, the matter of automobile interior decoration Amount requirement, environmental protection, comfort requirement etc. more obtain the attention of majority.At present automobile production interior material, seat liner leather sheath, Bottom plate interlayer etc. is all mainly made of non-weaving cloth composite materials such as polyurethane, polyvinyl chloride, and these polyurethane are compound Manufactured material more or less all uses solvent type production system in the fabrication process.The use of organic solvent, not only gives birth to Environment is polluted in production, and seriously compromises people's health.For example, in 1, production process largely using solvent substance or The volatile substances such as person's glue or odorous chemicals such as ammonium hydroxide;2. material itself volatilizes a large amount of gas when production process high temperature Body damages the health of people;3. being influenced in actual use by environment temperature, the long-term of humidity, material decomposes slow The slow vaporization sustainable time for 3~6 months, causes interior long-time smell very heavy, causes to the use of people very big Influence.With the enhancing of people's environmental consciousness and the gradual perfection of environmentally friendly laws and regulations, pollution-free, unharmful substance volatilization is closed Become the emphasis that each enterprise falls over each other research at material technology.
Therefore, a kind of environmentally friendly, unharmful substance volatilization is manufactured, while there is excellent absorption peculiar smell performance, net The novel absorption material for changing air becomes the research and development emphasis in automobile interior decoration finishing material field.
Summary of the invention
The technical problem to be solved by the invention is to provide a kind of surface layers for automobile interiors and preparation method thereof, can Overcome the defect using carbon powder particle as the structure of absorption peculiar smell, environmentally friendly, unharmful substance volatilization, while having excellent Different absorption peculiar smell performance and purification air performance.
To solve the above-mentioned problems, the present invention provides a kind of surface layer for automobile interiors, including a bottom and an internal decorative layer, The bottom is connect with automotive trim panel, and the interior trim is placed on the bottom, and the internal decorative layer has a nonwoven layer And a carbon cloth adsorption layer, in air, the carbon cloth adsorption layer is arranged in the nonwoven layer and institute for the nonwoven layer exposure It states between bottom.
In one embodiment, there is a polyethylene bonding oxidant layer between the nonwoven layer and the carbon cloth adsorption layer, The polyethylene bonding oxidant layer is for bonding the nonwoven layer and the carbon cloth adsorption layer.
In one embodiment, the internal decorative layer further includes an adhesive film, and the lower surface of the adhesive film and the carbon cloth are inhaled Attached layer bonding, the upper surface of the adhesive film and the bottom bond.
In one embodiment, a polyethylene bonding oxidant layer is all had in the upper surface and the lower surface of the adhesive film, be used for Adhesive glue film layer and bottom and adhesive film and carbon cloth adsorption layer.
In one embodiment, the bottom include one first every material layer, a buffer layer and one second every material layer, described first Between material layer and the buffer layer and the buffer layer and described second is provided with a polyethylene binder between material layer Layer.
In one embodiment, described first every material layer include fiberglass layer and adhesive film, the fiberglass layer and the adhesive film Between have polyethylene bonding oxidant layer, the buffer layer includes PU froth bed and adhesive film, in the PU froth bed and the glue There is polyethylene bonding oxidant layer, described second every material layer includes fiberglass layer and adhesive film, in the fiberglass layer and institute between film layer Stating has polyethylene bonding oxidant layer between adhesive film.
The present invention also provides a kind of preparation methods of above-mentioned surface layer for automobile interiors, include the following steps:(a) carbon is prepared Cloth adsorption layer:Carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio;By the mixture and go from Sub- water is mixed according to preset blending ratio, forms slurry;The dry slurry;Slurry after drying is rolled into carbon cloth, forms carbon cloth Adsorption layer;(b) the carbon cloth adsorption layer and nonwoven layer are pressed, forms internal decorative layer;(c) by the internal decorative layer and bottom pressure It closes, forms surface layer for automobile interiors.
In one embodiment, before step (b), further include the steps that a formation polyethylene bonding oxidant layer:In the carbon Polyethylene rubber powder is spread between cloth adsorption layer and the nonwoven layer;Heating, so that the polyethylene rubber powder melts to form poly- second Alkene adhesive layer;Then in step (b), the carbon cloth adsorption layer, polyethylene bonding oxidant layer and the nonwoven layer are pressed, institute Polyethylene bonding oxidant layer is stated as binder, forms internal decorative layer.
In one embodiment, the internal decorative layer further includes an adhesive film, further includes the poly- second of a formation before step (b) The step of alkene adhesive layer:Polyethylene rubber powder is spread between the carbon cloth adsorption layer and the nonwoven layer, in the glue film The upper surface of layer spreads polyethylene rubber powder;Heating so that the polyethylene rubber powder melt, then the carbon cloth adsorption layer with it is described Polyethylene bonding oxidant layer is respectively formed between nonwoven layer and between the adhesive film and the carbon cloth adsorption layer;Then in step (b) In, the polyethylene binder between the nonwoven layer, the carbon cloth adsorption layer, adhesive film and three is laminated and is closed, it is described poly- Ethylene adhesive layer forms internal decorative layer as binder.
In one embodiment, before step (c), further include the steps that a formation polyethylene bonding oxidant layer:Described interior It adorns and spreads polyethylene rubber powder between layer and the bottom;Heating, so that the polyethylene rubber powder melts to form polyethylene binder Layer;Then in step (c), the internal decorative layer, polyethylene bonding oxidant layer and the bottom are pressed, the polyethylene bonding oxidant layer As binder, surface layer for automobile interiors is formed.
In one embodiment, the bottom include first every material layer, a buffer layer and one second every material layer, in step (c) Before, described first between material layer and the buffer layer and the buffer layer and described second is provided between material layer One polyethylene bonding oxidant layer.
In one embodiment, the carbon dust selected from active carbon, mesoporous carbon, resin carbon, petroleum coke, charcoal, molecular sieve, One or more in carbonaceous mesophase spherules and Pintsch process carbon.
In one embodiment, the carbon dust specific surface area is 100-3500m2/ g, partial size are 5-30 μm.
In one embodiment, the water-soluble gelatin powder selected from butadiene-styrene rubber, sodium carboxymethylcellulose, polytetrafluoroethylene (PTFE), One or more of carboxylic propyl methocel and polyethenoxy ether class binder.
In one embodiment, the weight ratio of the carbon dust and water-soluble gelatin powder is 1:0.05~1:1.
In one embodiment, the mixture and the weight proportion of deionized water are 1:0.3~1:0.7.
In one embodiment, the temperature of the dry slurry is 60~120 DEG C.
In one embodiment, in the step of slurry after drying is rolled into carbon cloth, the temperature of pressing is 165~200 DEG C, the pressure of pressing is 7-15T, and the time of pressing is 1~300s.
Of the invention one is the advantage is that carbon cloth is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors Adsorption layer overcomes the defect using carbon powder particle as the structure of absorption peculiar smell, and environmentally friendly, unharmful substance is waved Hair, while there is excellent absorption peculiar smell performance and purification air performance.
The present invention is another advantage is that the present invention plays purifying vehicle using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer The effect of interior air, and glue or odorous chemicals, such as ammonium hydroxide are not used during the preparation process, therefore different there is no having Taste problem.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the first embodiment of present invention surface layer for automobile interiors;
Fig. 2 is the structural schematic diagram of the second embodiment of present invention surface layer for automobile interiors;
Fig. 3 is the structural schematic diagram of the 3rd embodiment of present invention surface layer for automobile interiors;
Fig. 4 is the structural schematic diagram of the fourth embodiment of present invention surface layer for automobile interiors.
Specific embodiment
The specific embodiment of surface layer for automobile interiors provided by the invention and preparation method thereof is done with reference to the accompanying drawing It is described in detail.
Fig. 1 is the structural schematic diagram of the first embodiment of present invention surface layer for automobile interiors.Referring to Fig. 1, vapour of the present invention In-car decorations surface layer includes a bottom 1 and an internal decorative layer 2.
The bottom 1 is connect with automotive trim panel (not indicating in attached drawing).The internal decorative layer 2 is placed on the bottom 1, The i.e. described internal decorative layer 2 is exposed decorative layer.
The internal decorative layer 2 has a nonwoven layer 20 and a carbon cloth adsorption layer 21.The nonwoven layer 20 is exposed to air In, i.e., decoration function is played on surface layer of the described nonwoven layer 20 as the surface layer for automobile interiors.The nonwoven layer 20 is The non-woven fabrics for surface layer for automobile interiors of this field routine.
The carbon cloth adsorption layer 21 is arranged between the nonwoven layer 20 and the bottom 1.The carbon cloth adsorption layer 21 Using carbon dust by being crushed to, peculiar smell can be adsorbed.Existing conventional surface layer for automobile interiors is using carbon granules as suction Enclosure material, carbon granules are graininess, poor with other substrate amalgamations when processing absorption material, and disperse equal property, consistency compared with Difference.And carbon cloth adsorption layer 21 of the present invention can be preferably fused together with compactings such as nonwoven layer, bottoms, to use process and Processing brings convenience.
Fig. 2 is the structural schematic diagram of the second embodiment of present invention surface layer for automobile interiors.Referring to Fig. 2, described second The difference of embodiment and the first embodiment is there is one between the nonwoven layer 20 and the carbon cloth adsorption layer 21 Polyethylene bonding oxidant layer 22.The polyethylene bonding oxidant layer 22 is for bonding the nonwoven layer 20 and the carbon cloth adsorption layer 21.The polyethylene bonding oxidant layer 22 can glue the two as the nonwoven layer 20 and the binder of carbon cloth adsorption layer 21 Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue Connect technique.
Further, in this second embodiment, the internal decorative layer 2 further includes an adhesive film 23, under the adhesive film 23 Surface and the carbon cloth adsorption layer 21 bond, and the upper surface of the adhesive film 23 and the bottom 1 bond.The adhesive film 23 is used In the bonding of the internal decorative layer 2 and bottom 1.The adhesive film 23 is the structure of this field routine, and material includes but is not limited to Polyethylene.Wherein, a polyethylene bonding oxidant layer 24 is all had in the upper surface and the lower surface of the adhesive film 23, is used for adhesive glue Film layer 23 and bottom 1 and adhesive film 23 and carbon cloth adsorption layer 21.The effect of the polyethylene bonding oxidant layer 24 and the non-woven fabrics The effect of polyethylene bonding oxidant layer 22 between layer 20 and carbon cloth adsorption layer 21 is identical, plays adhesive effect.
Fig. 3 is the structural schematic diagram of the 3rd embodiment of present invention surface layer for automobile interiors.Referring to Fig. 3, the third The difference of embodiment and the first embodiment is, the bottom 1 includes one first every material layer 10, a buffer layer 11 and 1 the Two every material layer 12.Described first between material layer 10 and the buffer layer 11 and the buffer layer 11 and described second is every material layer 12 Between be provided with a polyethylene bonding oxidant layer 13.The polyethylene bonding oxidant layer 13 is used as binder, can glue each layer person Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue Connect technique.
Further, in the present embodiment, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The glass Layer 101 and adhesive film 102 are the structure of this field routine.There is poly- second between the fiberglass layer 101 and the adhesive film 102 Alkene adhesive layer 103.The polyethylene bonding oxidant layer 103 is used as binder, the effect of effect and polyethylene bonding oxidant layer 13 It is identical.The buffer layer 11 includes PU froth bed 111 and adhesive film 112, in the PU froth bed 111 and the adhesive film 112 Between there is polyethylene bonding oxidant layer 113, the PU froth bed 111 and the adhesive film 112 are the structure of this field routine. The polyethylene bonding oxidant layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.Described second every Material layer 12 includes fiberglass layer 121 and adhesive film 122.The fiberglass layer 121 and adhesive film 122 are the structure of this field routine. There is polyethylene bonding oxidant layer 123 between the fiberglass layer 121 and the adhesive film 122.The polyethylene bonding oxidant layer 123 As binder, act on identical as the effect of polyethylene bonding oxidant layer 13.
Fig. 4 is the structural schematic diagram of the fourth embodiment of present invention surface layer for automobile interiors.Referring to Fig. 4, the described 4th The difference of embodiment and the second embodiment is, the bottom 1 includes one first every material layer 10, a buffer layer 11 and 1 the Two every material layer 12.Described first between material layer 10 and the buffer layer 11 and the buffer layer 11 and described second is every material layer 12 Between be provided with a polyethylene bonding oxidant layer 13.The polyethylene bonding oxidant layer 13 is used as binder, can glue each layer person Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue Connect technique.
Further, in the present embodiment, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The glass Layer 101 and adhesive film 102 are the structure of this field routine.There is poly- second between the fiberglass layer 101 and the adhesive film 102 Alkene adhesive layer 103.The polyethylene bonding oxidant layer 103 is used as binder, the effect of effect and polyethylene bonding oxidant layer 13 It is identical.The buffer layer 11 includes PU froth bed 111 and adhesive film 112, in the PU froth bed 111 and the adhesive film 112 Between there is polyethylene bonding oxidant layer 113, the PU froth bed 111 and the adhesive film 112 are the structure of this field routine. The polyethylene bonding oxidant layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.Described second every Material layer 12 includes fiberglass layer 121 and adhesive film 122.The fiberglass layer 121 and adhesive film 122 are the structure of this field routine. There is polyethylene bonding oxidant layer 123 between the fiberglass layer 121 and the adhesive film 122.The polyethylene bonding oxidant layer 123 As binder, act on identical as the effect of polyethylene bonding oxidant layer 13.
Present invention surface layer for automobile interiors is played empty in purifying vehicle using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer The effect of gas, and glue or odorous chemicals, such as ammonium hydroxide are not used during the preparation process, therefore there is no have peculiar smell to ask Topic.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
The present invention also provides a kind of preparation methods of above-mentioned surface layer for automobile interiors.The preparation method includes following step Suddenly:
(a) carbon cloth adsorption layer 21 is prepared.
(1) carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio.
In this step, the carbon dust includes but is not limited to active carbon, mesoporous carbon, resin carbon, petroleum coke, charcoal, divides One or more of combinations of son sieve, carbonaceous mesophase spherules and Pintsch process carbon.The carbon dust specific surface area includes but is not limited to For 100-3500m2/ g, partial size are 5-30 μm.The water-soluble gelatin powder includes but is not limited to butadiene-styrene rubber, carboxymethyl cellulose One or more of combinations of sodium, polytetrafluoroethylene (PTFE), carboxylic propyl methocel and polyethenoxy ether class binder.The carbon dust Weight ratio with water-soluble gelatin powder is 1:0.05~1:1.In this step, the carbon dust and water-soluble gelatin powder are uniformly dry-mixed.
(2) mixture is mixed with deionized water according to preset blending ratio, forms slurry.
The proportion of the mixture and deionized water is 1:0.3~1:0.7.By the mixture and deionized water according to pre- Fixed proportion mixes in agitator, forms the slurry of mixture and deionized water composition.
(3) the dry slurry, forms siccative.
In the present embodiment, slurry can be placed in drying oven and is dried, the drying oven includes but is not limited to air blast Drying oven.Wherein, the temperature of the dry slurry is 60~120 DEG C.In this step, the moisture evaporation in the slurry.
(4) siccative is rolled into carbon cloth, forms carbon cloth adsorption layer 21.
In this step, siccative can be rolled using calender, forms carbon cloth adsorption layer 21.Wherein, the temperature of pressing It is 165~200 DEG C, the pressure of pressing is 7-15T, and the time of pressing is 1~300s.Wherein, the parameters of pressing have finally The thickness of the carbon cloth adsorption layer of formation determines that those skilled in the art can accept or reject according to actual needs.
(b) the carbon cloth adsorption layer 21 is pressed with nonwoven layer 20, forms internal decorative layer 2.
Wherein, the pressing can be used the modes such as rolling and be pressed.
Before step (b), further include the steps that a formation polyethylene bonding oxidant layer:In the carbon cloth adsorption layer 21 and institute State distribution polyethylene rubber powder between nonwoven layer 20;Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer 22.Then in step (b), the carbon cloth adsorption layer 21, polyethylene bonding oxidant layer 22 and the nonwoven layer 20 are pressed, it is described Polyethylene bonding oxidant layer 22 is used as binder, forms internal decorative layer.Wherein, in the present invention, carbon cloth adsorption layer 21 and nonwoven layer Bonding between 20 does not use glue or odorous chemicals, such as ammonium hydroxide, therefore there is no have Peculiar Smell.So as to Existing needs are replaced largely to use the interlayer technique for sticking of glue.
Further, in another embodiment, the internal decorative layer 2 further includes an adhesive film 23.Before step (b), also wrap The step of including a formation polyethylene bonding oxidant layer 22 and polyethylene bonding oxidant layer 24:In the carbon cloth adsorption layer 21 and the nonwoven Polyethylene rubber powder is spread between layer of cloth 20, spreads polyethylene rubber powder in the upper surface of the adhesive film 23;Heating, so that described poly- Ethylene rubber powder melts, then polyethylene bonding oxidant layer 22 is formed between the carbon cloth adsorption layer 21 and the nonwoven layer 20, Polyethylene bonding oxidant layer 24 is formed between the adhesive film 23 and the carbon cloth adsorption layer 21.Then in step (b), by the nothing Polyethylene bonding oxidant layer 22,24 between woven fabric layer 20, the carbon cloth adsorption layer 21, adhesive film 23 and three presses, described poly- Ethylene adhesive layer forms internal decorative layer 1 as binder.
(c) internal decorative layer 2 is pressed with bottom 1, forms surface layer for automobile interiors.
Wherein, the modes such as rolling can be used in the pressing, and the invention does not limit this.
Further, before step (c), further include the steps that a formation polyethylene bonding oxidant layer:The internal decorative layer 2 with Polyethylene rubber powder is spread between the bottom 1;Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer 24. Then in step (c), the internal decorative layer 2, polyethylene bonding oxidant layer 24 and the bottom 1 are pressed, the polyethylene binder Layer 24 is used as binder, forms surface layer for automobile interiors.
Further, the bottom 1 include first every material layer 11, a buffer layer 12 and one second every material layer 13, in step (c) Before, described first between material layer 11 and the buffer layer 12 and the buffer layer 12 and described second is between material layer 13 Spread polyethylene rubber powder, heating, to form polyethylene bonding oxidant layer.
Further, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The fiberglass layer 101 and adhesive film 102 be the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, the fiberglass layer 101 with it is described Rubber powder is spread between adhesive film 102, and is heated, and forms first with polyethylene bonding oxidant layer 103 every material layer 10.The poly- second Alkene adhesive layer 103 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Further, the buffer layer 11 includes PU froth bed 111 and adhesive film 112, the PU froth bed 111 and the glue Film layer 112 is the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, in the PU froth bed 111 And rubber powder is spread between adhesive film 112, and heat, form the buffer layer 11 with polyethylene bonding oxidant layer 113.The polyethylene Adhesive layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Further, described second includes fiberglass layer 121 and adhesive film 122 every material layer 12.The fiberglass layer 121 and adhesive film 122 be the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, the fiberglass layer 121 with it is described Rubber powder is spread between adhesive film 122, and is heated, and forms second with polyethylene bonding oxidant layer 123 every material layer 12.The poly- second Alkene adhesive layer 123 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Carbon cloth adsorption layer is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors, is overcome using carbon Defect of the powder particles as the structure of absorption peculiar smell.The present invention is played only using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer Change the effect of in-vehicle air, and does not use glue or odorous chemicals, such as ammonium hydroxide during the preparation process, therefore be not present There is Peculiar Smell.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as Protection scope of the present invention.

Claims (10)

1. a kind of surface layer for automobile interiors, which is characterized in that including a bottom and an internal decorative layer, the bottom and automotive trim panel Connection, the interior trim are placed on the bottom, and the internal decorative layer has a nonwoven layer and a carbon cloth adsorption layer, the nothing In air, the carbon cloth adsorption layer is arranged between the nonwoven layer and the bottom exposure of woven fabric layer.
2. surface layer for automobile interiors according to claim 1, which is characterized in that inhaled in the nonwoven layer and the carbon cloth There is a polyethylene bonding oxidant layer, the polyethylene bonding oxidant layer is for bonding the nonwoven layer and the carbon cloth between attached layer Adsorption layer.
3. surface layer for automobile interiors according to claim 1, which is characterized in that the internal decorative layer further includes an adhesive film, The lower surface of the adhesive film and the carbon cloth adsorption layer bond, and the upper surface of the adhesive film and the bottom bond.
4. the preparation method of surface layer for automobile interiors described in claims 1 to 3 any one, which is characterized in that including as follows Step:
(a) carbon cloth adsorption layer is prepared:
Carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio;
The mixture is mixed with deionized water according to preset blending ratio, slurry is formed;
The dry slurry;
Slurry after drying is rolled into carbon cloth, forms carbon cloth adsorption layer;
(b) the carbon cloth adsorption layer and nonwoven layer are pressed, forms internal decorative layer;
(c) internal decorative layer and bottom are pressed, forms surface layer for automobile interiors.
5. the preparation method according to claim 4, which is characterized in that further include a formation polyethylene before step (b) The step of adhesive layer:
Polyethylene rubber powder is spread between the carbon cloth adsorption layer and the nonwoven layer;
Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer;
Then in step (b), the carbon cloth adsorption layer, polyethylene bonding oxidant layer and the nonwoven layer are pressed, the poly- second Alkene adhesive layer forms internal decorative layer as binder.
6. the preparation method according to claim 4, which is characterized in that the bottom includes first every material layer, one Buffer layer and one second is every material layer, before step (c), described first between material layer and the buffer layer and the buffering Layer and described second is provided with a polyethylene bonding oxidant layer between material layer.
7. preparation method according to claim 6, which is characterized in that the carbon dust is selected from active carbon, mesoporous carbon, resin One or more in carbon, petroleum coke, charcoal, molecular sieve, carbonaceous mesophase spherules and Pintsch process carbon.
8. preparation method according to claim 7, which is characterized in that the water-soluble gelatin powder is selected from butadiene-styrene rubber, carboxylic One or more of sodium carboxymethylcellulose pyce, polytetrafluoroethylene (PTFE), carboxylic propyl methocel and polyethenoxy ether class binder.
9. preparation method according to claim 8, which is characterized in that the mass ratio of the carbon dust and water-soluble gelatin powder is 1: 0.05~1:1.
10. preparation method according to claim 9, which is characterized in that in the step that the slurry after drying is rolled into carbon cloth In rapid, the temperature of pressing is 165~200 DEG C, and the pressure of pressing is 7-15T, and the time of pressing is 1~300s.
CN201810783208.3A 2018-07-17 2018-07-17 Surface layer for automobile interiors and preparation method thereof Pending CN108909076A (en)

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