CN108909076A - Surface layer for automobile interiors and preparation method thereof - Google Patents
Surface layer for automobile interiors and preparation method thereof Download PDFInfo
- Publication number
- CN108909076A CN108909076A CN201810783208.3A CN201810783208A CN108909076A CN 108909076 A CN108909076 A CN 108909076A CN 201810783208 A CN201810783208 A CN 201810783208A CN 108909076 A CN108909076 A CN 108909076A
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- Prior art keywords
- layer
- carbon cloth
- carbon
- polyethylene
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- 239000002344 surface layer Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000010410 layer Substances 0.000 claims abstract description 282
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 89
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 86
- 239000004744 fabric Substances 0.000 claims abstract description 62
- 238000001179 sorption measurement Methods 0.000 claims abstract description 53
- 239000000428 dust Substances 0.000 claims abstract description 16
- 239000004698 Polyethylene Substances 0.000 claims description 90
- -1 polyethylene Polymers 0.000 claims description 89
- 229920000573 polyethylene Polymers 0.000 claims description 87
- 239000007800 oxidant agent Substances 0.000 claims description 64
- 230000001590 oxidative effect Effects 0.000 claims description 64
- 239000002313 adhesive film Substances 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 44
- 239000000843 powder Substances 0.000 claims description 31
- 239000011230 binding agent Substances 0.000 claims description 26
- 229920001971 elastomer Polymers 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 108010010803 Gelatin Proteins 0.000 claims description 10
- 229920000159 gelatin Polymers 0.000 claims description 10
- 239000008273 gelatin Substances 0.000 claims description 10
- 235000019322 gelatine Nutrition 0.000 claims description 10
- 235000011852 gelatine desserts Nutrition 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 150000001336 alkenes Chemical class 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 229920003091 Methocel™ Polymers 0.000 claims description 3
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical group C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 3
- 239000003610 charcoal Substances 0.000 claims description 3
- 150000002170 ethers Chemical class 0.000 claims description 3
- 239000002006 petroleum coke Substances 0.000 claims description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- HBGPNLPABVUVKZ-POTXQNELSA-N (1r,3as,4s,5ar,5br,7r,7ar,11ar,11br,13as,13br)-4,7-dihydroxy-3a,5a,5b,8,8,11a-hexamethyl-1-prop-1-en-2-yl-2,3,4,5,6,7,7a,10,11,11b,12,13,13a,13b-tetradecahydro-1h-cyclopenta[a]chrysen-9-one Chemical compound C([C@@]12C)CC(=O)C(C)(C)[C@@H]1[C@H](O)C[C@]([C@]1(C)C[C@@H]3O)(C)[C@@H]2CC[C@H]1[C@@H]1[C@]3(C)CC[C@H]1C(=C)C HBGPNLPABVUVKZ-POTXQNELSA-N 0.000 claims 1
- PFRGGOIBYLYVKM-UHFFFAOYSA-N 15alpha-hydroxylup-20(29)-en-3-one Natural products CC(=C)C1CCC2(C)CC(O)C3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 PFRGGOIBYLYVKM-UHFFFAOYSA-N 0.000 claims 1
- SOKRNBGSNZXYIO-UHFFFAOYSA-N Resinone Natural products CC(=C)C1CCC2(C)C(O)CC3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 SOKRNBGSNZXYIO-UHFFFAOYSA-N 0.000 claims 1
- 230000003139 buffering effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 15
- 238000010521 absorption reaction Methods 0.000 abstract description 13
- 230000007547 defect Effects 0.000 abstract description 4
- 239000002245 particle Substances 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000000746 purification Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 description 26
- 239000011152 fibreglass Substances 0.000 description 20
- 230000000694 effects Effects 0.000 description 16
- 239000004814 polyurethane Substances 0.000 description 13
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 8
- 239000000908 ammonium hydroxide Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 239000011229 interlayer Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005034 decoration Methods 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000005267 amalgamation Methods 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H3/00—Other air-treating devices
- B60H3/06—Filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0278—Polyurethane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/758—Odour absorbent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H3/00—Other air-treating devices
- B60H3/06—Filtering
- B60H2003/0691—Adsorption filters, e.g. activated carbon
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention provides a kind of surface layer for automobile interiors and preparation method thereof, the surface layer for automobile interiors includes a bottom and an internal decorative layer, the bottom is connect with automotive trim panel, the interior trim is placed on the bottom, the internal decorative layer has a nonwoven layer and a carbon cloth adsorption layer, in air, the carbon cloth adsorption layer is arranged between the nonwoven layer and the bottom for the nonwoven layer exposure.The advantage of the invention is that, carbon cloth adsorption layer is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors, overcome the defect using carbon powder particle as the structure of absorption peculiar smell, and environmentally friendly, unharmful substance volatilization, while there is excellent absorption peculiar smell performance and purification air performance.
Description
Technical field
The present invention relates to field of automobile decoration more particularly to a kind of surface layer for automobile interiors and preparation method thereof.
Background technique
With the different raising of the day of people's living standard, automobile is being entered step by step in each of us life,
We are likely to contacting and using automobile daily.Concern along with people to own bodies health, the matter of automobile interior decoration
Amount requirement, environmental protection, comfort requirement etc. more obtain the attention of majority.At present automobile production interior material, seat liner leather sheath,
Bottom plate interlayer etc. is all mainly made of non-weaving cloth composite materials such as polyurethane, polyvinyl chloride, and these polyurethane are compound
Manufactured material more or less all uses solvent type production system in the fabrication process.The use of organic solvent, not only gives birth to
Environment is polluted in production, and seriously compromises people's health.For example, in 1, production process largely using solvent substance or
The volatile substances such as person's glue or odorous chemicals such as ammonium hydroxide;2. material itself volatilizes a large amount of gas when production process high temperature
Body damages the health of people;3. being influenced in actual use by environment temperature, the long-term of humidity, material decomposes slow
The slow vaporization sustainable time for 3~6 months, causes interior long-time smell very heavy, causes to the use of people very big
Influence.With the enhancing of people's environmental consciousness and the gradual perfection of environmentally friendly laws and regulations, pollution-free, unharmful substance volatilization is closed
Become the emphasis that each enterprise falls over each other research at material technology.
Therefore, a kind of environmentally friendly, unharmful substance volatilization is manufactured, while there is excellent absorption peculiar smell performance, net
The novel absorption material for changing air becomes the research and development emphasis in automobile interior decoration finishing material field.
Summary of the invention
The technical problem to be solved by the invention is to provide a kind of surface layers for automobile interiors and preparation method thereof, can
Overcome the defect using carbon powder particle as the structure of absorption peculiar smell, environmentally friendly, unharmful substance volatilization, while having excellent
Different absorption peculiar smell performance and purification air performance.
To solve the above-mentioned problems, the present invention provides a kind of surface layer for automobile interiors, including a bottom and an internal decorative layer,
The bottom is connect with automotive trim panel, and the interior trim is placed on the bottom, and the internal decorative layer has a nonwoven layer
And a carbon cloth adsorption layer, in air, the carbon cloth adsorption layer is arranged in the nonwoven layer and institute for the nonwoven layer exposure
It states between bottom.
In one embodiment, there is a polyethylene bonding oxidant layer between the nonwoven layer and the carbon cloth adsorption layer,
The polyethylene bonding oxidant layer is for bonding the nonwoven layer and the carbon cloth adsorption layer.
In one embodiment, the internal decorative layer further includes an adhesive film, and the lower surface of the adhesive film and the carbon cloth are inhaled
Attached layer bonding, the upper surface of the adhesive film and the bottom bond.
In one embodiment, a polyethylene bonding oxidant layer is all had in the upper surface and the lower surface of the adhesive film, be used for
Adhesive glue film layer and bottom and adhesive film and carbon cloth adsorption layer.
In one embodiment, the bottom include one first every material layer, a buffer layer and one second every material layer, described first
Between material layer and the buffer layer and the buffer layer and described second is provided with a polyethylene binder between material layer
Layer.
In one embodiment, described first every material layer include fiberglass layer and adhesive film, the fiberglass layer and the adhesive film
Between have polyethylene bonding oxidant layer, the buffer layer includes PU froth bed and adhesive film, in the PU froth bed and the glue
There is polyethylene bonding oxidant layer, described second every material layer includes fiberglass layer and adhesive film, in the fiberglass layer and institute between film layer
Stating has polyethylene bonding oxidant layer between adhesive film.
The present invention also provides a kind of preparation methods of above-mentioned surface layer for automobile interiors, include the following steps:(a) carbon is prepared
Cloth adsorption layer:Carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio;By the mixture and go from
Sub- water is mixed according to preset blending ratio, forms slurry;The dry slurry;Slurry after drying is rolled into carbon cloth, forms carbon cloth
Adsorption layer;(b) the carbon cloth adsorption layer and nonwoven layer are pressed, forms internal decorative layer;(c) by the internal decorative layer and bottom pressure
It closes, forms surface layer for automobile interiors.
In one embodiment, before step (b), further include the steps that a formation polyethylene bonding oxidant layer:In the carbon
Polyethylene rubber powder is spread between cloth adsorption layer and the nonwoven layer;Heating, so that the polyethylene rubber powder melts to form poly- second
Alkene adhesive layer;Then in step (b), the carbon cloth adsorption layer, polyethylene bonding oxidant layer and the nonwoven layer are pressed, institute
Polyethylene bonding oxidant layer is stated as binder, forms internal decorative layer.
In one embodiment, the internal decorative layer further includes an adhesive film, further includes the poly- second of a formation before step (b)
The step of alkene adhesive layer:Polyethylene rubber powder is spread between the carbon cloth adsorption layer and the nonwoven layer, in the glue film
The upper surface of layer spreads polyethylene rubber powder;Heating so that the polyethylene rubber powder melt, then the carbon cloth adsorption layer with it is described
Polyethylene bonding oxidant layer is respectively formed between nonwoven layer and between the adhesive film and the carbon cloth adsorption layer;Then in step (b)
In, the polyethylene binder between the nonwoven layer, the carbon cloth adsorption layer, adhesive film and three is laminated and is closed, it is described poly-
Ethylene adhesive layer forms internal decorative layer as binder.
In one embodiment, before step (c), further include the steps that a formation polyethylene bonding oxidant layer:Described interior
It adorns and spreads polyethylene rubber powder between layer and the bottom;Heating, so that the polyethylene rubber powder melts to form polyethylene binder
Layer;Then in step (c), the internal decorative layer, polyethylene bonding oxidant layer and the bottom are pressed, the polyethylene bonding oxidant layer
As binder, surface layer for automobile interiors is formed.
In one embodiment, the bottom include first every material layer, a buffer layer and one second every material layer, in step (c)
Before, described first between material layer and the buffer layer and the buffer layer and described second is provided between material layer
One polyethylene bonding oxidant layer.
In one embodiment, the carbon dust selected from active carbon, mesoporous carbon, resin carbon, petroleum coke, charcoal, molecular sieve,
One or more in carbonaceous mesophase spherules and Pintsch process carbon.
In one embodiment, the carbon dust specific surface area is 100-3500m2/ g, partial size are 5-30 μm.
In one embodiment, the water-soluble gelatin powder selected from butadiene-styrene rubber, sodium carboxymethylcellulose, polytetrafluoroethylene (PTFE),
One or more of carboxylic propyl methocel and polyethenoxy ether class binder.
In one embodiment, the weight ratio of the carbon dust and water-soluble gelatin powder is 1:0.05~1:1.
In one embodiment, the mixture and the weight proportion of deionized water are 1:0.3~1:0.7.
In one embodiment, the temperature of the dry slurry is 60~120 DEG C.
In one embodiment, in the step of slurry after drying is rolled into carbon cloth, the temperature of pressing is 165~200
DEG C, the pressure of pressing is 7-15T, and the time of pressing is 1~300s.
Of the invention one is the advantage is that carbon cloth is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors
Adsorption layer overcomes the defect using carbon powder particle as the structure of absorption peculiar smell, and environmentally friendly, unharmful substance is waved
Hair, while there is excellent absorption peculiar smell performance and purification air performance.
The present invention is another advantage is that the present invention plays purifying vehicle using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer
The effect of interior air, and glue or odorous chemicals, such as ammonium hydroxide are not used during the preparation process, therefore different there is no having
Taste problem.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the first embodiment of present invention surface layer for automobile interiors;
Fig. 2 is the structural schematic diagram of the second embodiment of present invention surface layer for automobile interiors;
Fig. 3 is the structural schematic diagram of the 3rd embodiment of present invention surface layer for automobile interiors;
Fig. 4 is the structural schematic diagram of the fourth embodiment of present invention surface layer for automobile interiors.
Specific embodiment
The specific embodiment of surface layer for automobile interiors provided by the invention and preparation method thereof is done with reference to the accompanying drawing
It is described in detail.
Fig. 1 is the structural schematic diagram of the first embodiment of present invention surface layer for automobile interiors.Referring to Fig. 1, vapour of the present invention
In-car decorations surface layer includes a bottom 1 and an internal decorative layer 2.
The bottom 1 is connect with automotive trim panel (not indicating in attached drawing).The internal decorative layer 2 is placed on the bottom 1,
The i.e. described internal decorative layer 2 is exposed decorative layer.
The internal decorative layer 2 has a nonwoven layer 20 and a carbon cloth adsorption layer 21.The nonwoven layer 20 is exposed to air
In, i.e., decoration function is played on surface layer of the described nonwoven layer 20 as the surface layer for automobile interiors.The nonwoven layer 20 is
The non-woven fabrics for surface layer for automobile interiors of this field routine.
The carbon cloth adsorption layer 21 is arranged between the nonwoven layer 20 and the bottom 1.The carbon cloth adsorption layer 21
Using carbon dust by being crushed to, peculiar smell can be adsorbed.Existing conventional surface layer for automobile interiors is using carbon granules as suction
Enclosure material, carbon granules are graininess, poor with other substrate amalgamations when processing absorption material, and disperse equal property, consistency compared with
Difference.And carbon cloth adsorption layer 21 of the present invention can be preferably fused together with compactings such as nonwoven layer, bottoms, to use process and
Processing brings convenience.
Fig. 2 is the structural schematic diagram of the second embodiment of present invention surface layer for automobile interiors.Referring to Fig. 2, described second
The difference of embodiment and the first embodiment is there is one between the nonwoven layer 20 and the carbon cloth adsorption layer 21
Polyethylene bonding oxidant layer 22.The polyethylene bonding oxidant layer 22 is for bonding the nonwoven layer 20 and the carbon cloth adsorption layer
21.The polyethylene bonding oxidant layer 22 can glue the two as the nonwoven layer 20 and the binder of carbon cloth adsorption layer 21
Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process
Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue
Connect technique.
Further, in this second embodiment, the internal decorative layer 2 further includes an adhesive film 23, under the adhesive film 23
Surface and the carbon cloth adsorption layer 21 bond, and the upper surface of the adhesive film 23 and the bottom 1 bond.The adhesive film 23 is used
In the bonding of the internal decorative layer 2 and bottom 1.The adhesive film 23 is the structure of this field routine, and material includes but is not limited to
Polyethylene.Wherein, a polyethylene bonding oxidant layer 24 is all had in the upper surface and the lower surface of the adhesive film 23, is used for adhesive glue
Film layer 23 and bottom 1 and adhesive film 23 and carbon cloth adsorption layer 21.The effect of the polyethylene bonding oxidant layer 24 and the non-woven fabrics
The effect of polyethylene bonding oxidant layer 22 between layer 20 and carbon cloth adsorption layer 21 is identical, plays adhesive effect.
Fig. 3 is the structural schematic diagram of the 3rd embodiment of present invention surface layer for automobile interiors.Referring to Fig. 3, the third
The difference of embodiment and the first embodiment is, the bottom 1 includes one first every material layer 10, a buffer layer 11 and 1 the
Two every material layer 12.Described first between material layer 10 and the buffer layer 11 and the buffer layer 11 and described second is every material layer 12
Between be provided with a polyethylene bonding oxidant layer 13.The polyethylene bonding oxidant layer 13 is used as binder, can glue each layer person
Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process
Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue
Connect technique.
Further, in the present embodiment, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The glass
Layer 101 and adhesive film 102 are the structure of this field routine.There is poly- second between the fiberglass layer 101 and the adhesive film 102
Alkene adhesive layer 103.The polyethylene bonding oxidant layer 103 is used as binder, the effect of effect and polyethylene bonding oxidant layer 13
It is identical.The buffer layer 11 includes PU froth bed 111 and adhesive film 112, in the PU froth bed 111 and the adhesive film 112
Between there is polyethylene bonding oxidant layer 113, the PU froth bed 111 and the adhesive film 112 are the structure of this field routine.
The polyethylene bonding oxidant layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.Described second every
Material layer 12 includes fiberglass layer 121 and adhesive film 122.The fiberglass layer 121 and adhesive film 122 are the structure of this field routine.
There is polyethylene bonding oxidant layer 123 between the fiberglass layer 121 and the adhesive film 122.The polyethylene bonding oxidant layer 123
As binder, act on identical as the effect of polyethylene bonding oxidant layer 13.
Fig. 4 is the structural schematic diagram of the fourth embodiment of present invention surface layer for automobile interiors.Referring to Fig. 4, the described 4th
The difference of embodiment and the second embodiment is, the bottom 1 includes one first every material layer 10, a buffer layer 11 and 1 the
Two every material layer 12.Described first between material layer 10 and the buffer layer 11 and the buffer layer 11 and described second is every material layer 12
Between be provided with a polyethylene bonding oxidant layer 13.The polyethylene bonding oxidant layer 13 is used as binder, can glue each layer person
Altogether, the use of glue is avoided, present invention surface layer for automobile interiors does not use glue or odorous during the preparation process
Chemicals, such as ammonium hydroxide, therefore there is no there is Peculiar Smell, and existing needs can be replaced largely viscous using the interlayers of glue
Connect technique.
Further, in the present embodiment, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The glass
Layer 101 and adhesive film 102 are the structure of this field routine.There is poly- second between the fiberglass layer 101 and the adhesive film 102
Alkene adhesive layer 103.The polyethylene bonding oxidant layer 103 is used as binder, the effect of effect and polyethylene bonding oxidant layer 13
It is identical.The buffer layer 11 includes PU froth bed 111 and adhesive film 112, in the PU froth bed 111 and the adhesive film 112
Between there is polyethylene bonding oxidant layer 113, the PU froth bed 111 and the adhesive film 112 are the structure of this field routine.
The polyethylene bonding oxidant layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.Described second every
Material layer 12 includes fiberglass layer 121 and adhesive film 122.The fiberglass layer 121 and adhesive film 122 are the structure of this field routine.
There is polyethylene bonding oxidant layer 123 between the fiberglass layer 121 and the adhesive film 122.The polyethylene bonding oxidant layer 123
As binder, act on identical as the effect of polyethylene bonding oxidant layer 13.
Present invention surface layer for automobile interiors is played empty in purifying vehicle using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer
The effect of gas, and glue or odorous chemicals, such as ammonium hydroxide are not used during the preparation process, therefore there is no have peculiar smell to ask
Topic.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
The present invention also provides a kind of preparation methods of above-mentioned surface layer for automobile interiors.The preparation method includes following step
Suddenly:
(a) carbon cloth adsorption layer 21 is prepared.
(1) carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio.
In this step, the carbon dust includes but is not limited to active carbon, mesoporous carbon, resin carbon, petroleum coke, charcoal, divides
One or more of combinations of son sieve, carbonaceous mesophase spherules and Pintsch process carbon.The carbon dust specific surface area includes but is not limited to
For 100-3500m2/ g, partial size are 5-30 μm.The water-soluble gelatin powder includes but is not limited to butadiene-styrene rubber, carboxymethyl cellulose
One or more of combinations of sodium, polytetrafluoroethylene (PTFE), carboxylic propyl methocel and polyethenoxy ether class binder.The carbon dust
Weight ratio with water-soluble gelatin powder is 1:0.05~1:1.In this step, the carbon dust and water-soluble gelatin powder are uniformly dry-mixed.
(2) mixture is mixed with deionized water according to preset blending ratio, forms slurry.
The proportion of the mixture and deionized water is 1:0.3~1:0.7.By the mixture and deionized water according to pre-
Fixed proportion mixes in agitator, forms the slurry of mixture and deionized water composition.
(3) the dry slurry, forms siccative.
In the present embodiment, slurry can be placed in drying oven and is dried, the drying oven includes but is not limited to air blast
Drying oven.Wherein, the temperature of the dry slurry is 60~120 DEG C.In this step, the moisture evaporation in the slurry.
(4) siccative is rolled into carbon cloth, forms carbon cloth adsorption layer 21.
In this step, siccative can be rolled using calender, forms carbon cloth adsorption layer 21.Wherein, the temperature of pressing
It is 165~200 DEG C, the pressure of pressing is 7-15T, and the time of pressing is 1~300s.Wherein, the parameters of pressing have finally
The thickness of the carbon cloth adsorption layer of formation determines that those skilled in the art can accept or reject according to actual needs.
(b) the carbon cloth adsorption layer 21 is pressed with nonwoven layer 20, forms internal decorative layer 2.
Wherein, the pressing can be used the modes such as rolling and be pressed.
Before step (b), further include the steps that a formation polyethylene bonding oxidant layer:In the carbon cloth adsorption layer 21 and institute
State distribution polyethylene rubber powder between nonwoven layer 20;Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer
22.Then in step (b), the carbon cloth adsorption layer 21, polyethylene bonding oxidant layer 22 and the nonwoven layer 20 are pressed, it is described
Polyethylene bonding oxidant layer 22 is used as binder, forms internal decorative layer.Wherein, in the present invention, carbon cloth adsorption layer 21 and nonwoven layer
Bonding between 20 does not use glue or odorous chemicals, such as ammonium hydroxide, therefore there is no have Peculiar Smell.So as to
Existing needs are replaced largely to use the interlayer technique for sticking of glue.
Further, in another embodiment, the internal decorative layer 2 further includes an adhesive film 23.Before step (b), also wrap
The step of including a formation polyethylene bonding oxidant layer 22 and polyethylene bonding oxidant layer 24:In the carbon cloth adsorption layer 21 and the nonwoven
Polyethylene rubber powder is spread between layer of cloth 20, spreads polyethylene rubber powder in the upper surface of the adhesive film 23;Heating, so that described poly-
Ethylene rubber powder melts, then polyethylene bonding oxidant layer 22 is formed between the carbon cloth adsorption layer 21 and the nonwoven layer 20,
Polyethylene bonding oxidant layer 24 is formed between the adhesive film 23 and the carbon cloth adsorption layer 21.Then in step (b), by the nothing
Polyethylene bonding oxidant layer 22,24 between woven fabric layer 20, the carbon cloth adsorption layer 21, adhesive film 23 and three presses, described poly-
Ethylene adhesive layer forms internal decorative layer 1 as binder.
(c) internal decorative layer 2 is pressed with bottom 1, forms surface layer for automobile interiors.
Wherein, the modes such as rolling can be used in the pressing, and the invention does not limit this.
Further, before step (c), further include the steps that a formation polyethylene bonding oxidant layer:The internal decorative layer 2 with
Polyethylene rubber powder is spread between the bottom 1;Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer 24.
Then in step (c), the internal decorative layer 2, polyethylene bonding oxidant layer 24 and the bottom 1 are pressed, the polyethylene binder
Layer 24 is used as binder, forms surface layer for automobile interiors.
Further, the bottom 1 include first every material layer 11, a buffer layer 12 and one second every material layer 13, in step (c)
Before, described first between material layer 11 and the buffer layer 12 and the buffer layer 12 and described second is between material layer 13
Spread polyethylene rubber powder, heating, to form polyethylene bonding oxidant layer.
Further, described first includes fiberglass layer 101 and adhesive film 102 every material layer 10.The fiberglass layer 101 and adhesive film
102 be the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, the fiberglass layer 101 with it is described
Rubber powder is spread between adhesive film 102, and is heated, and forms first with polyethylene bonding oxidant layer 103 every material layer 10.The poly- second
Alkene adhesive layer 103 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Further, the buffer layer 11 includes PU froth bed 111 and adhesive film 112, the PU froth bed 111 and the glue
Film layer 112 is the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, in the PU froth bed 111
And rubber powder is spread between adhesive film 112, and heat, form the buffer layer 11 with polyethylene bonding oxidant layer 113.The polyethylene
Adhesive layer 113 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Further, described second includes fiberglass layer 121 and adhesive film 122 every material layer 12.The fiberglass layer 121 and adhesive film
122 be the structure of this field routine.Wherein, before pressing bottom 1 and internal decorative layer 2, the fiberglass layer 121 with it is described
Rubber powder is spread between adhesive film 122, and is heated, and forms second with polyethylene bonding oxidant layer 123 every material layer 12.The poly- second
Alkene adhesive layer 123 is used as binder, acts on identical as the effect of polyethylene bonding oxidant layer 13.
Carbon cloth adsorption layer is made in existing carbon dust by the preparation method of present invention surface layer for automobile interiors, is overcome using carbon
Defect of the powder particles as the structure of absorption peculiar smell.The present invention is played only using the function of the excellent absorption peculiar smell of carbon cloth adsorption layer
Change the effect of in-vehicle air, and does not use glue or odorous chemicals, such as ammonium hydroxide during the preparation process, therefore be not present
There is Peculiar Smell.So as to replace existing needs largely to use the interlayer technique for sticking of glue.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
Member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as
Protection scope of the present invention.
Claims (10)
1. a kind of surface layer for automobile interiors, which is characterized in that including a bottom and an internal decorative layer, the bottom and automotive trim panel
Connection, the interior trim are placed on the bottom, and the internal decorative layer has a nonwoven layer and a carbon cloth adsorption layer, the nothing
In air, the carbon cloth adsorption layer is arranged between the nonwoven layer and the bottom exposure of woven fabric layer.
2. surface layer for automobile interiors according to claim 1, which is characterized in that inhaled in the nonwoven layer and the carbon cloth
There is a polyethylene bonding oxidant layer, the polyethylene bonding oxidant layer is for bonding the nonwoven layer and the carbon cloth between attached layer
Adsorption layer.
3. surface layer for automobile interiors according to claim 1, which is characterized in that the internal decorative layer further includes an adhesive film,
The lower surface of the adhesive film and the carbon cloth adsorption layer bond, and the upper surface of the adhesive film and the bottom bond.
4. the preparation method of surface layer for automobile interiors described in claims 1 to 3 any one, which is characterized in that including as follows
Step:
(a) carbon cloth adsorption layer is prepared:
Carbon dust and water-soluble gelatin powder are subjected to dry-mixed, formation mixture according to preset blending ratio;
The mixture is mixed with deionized water according to preset blending ratio, slurry is formed;
The dry slurry;
Slurry after drying is rolled into carbon cloth, forms carbon cloth adsorption layer;
(b) the carbon cloth adsorption layer and nonwoven layer are pressed, forms internal decorative layer;
(c) internal decorative layer and bottom are pressed, forms surface layer for automobile interiors.
5. the preparation method according to claim 4, which is characterized in that further include a formation polyethylene before step (b)
The step of adhesive layer:
Polyethylene rubber powder is spread between the carbon cloth adsorption layer and the nonwoven layer;
Heating, so that the polyethylene rubber powder melts to form polyethylene bonding oxidant layer;
Then in step (b), the carbon cloth adsorption layer, polyethylene bonding oxidant layer and the nonwoven layer are pressed, the poly- second
Alkene adhesive layer forms internal decorative layer as binder.
6. the preparation method according to claim 4, which is characterized in that the bottom includes first every material layer, one
Buffer layer and one second is every material layer, before step (c), described first between material layer and the buffer layer and the buffering
Layer and described second is provided with a polyethylene bonding oxidant layer between material layer.
7. preparation method according to claim 6, which is characterized in that the carbon dust is selected from active carbon, mesoporous carbon, resin
One or more in carbon, petroleum coke, charcoal, molecular sieve, carbonaceous mesophase spherules and Pintsch process carbon.
8. preparation method according to claim 7, which is characterized in that the water-soluble gelatin powder is selected from butadiene-styrene rubber, carboxylic
One or more of sodium carboxymethylcellulose pyce, polytetrafluoroethylene (PTFE), carboxylic propyl methocel and polyethenoxy ether class binder.
9. preparation method according to claim 8, which is characterized in that the mass ratio of the carbon dust and water-soluble gelatin powder is 1:
0.05~1:1.
10. preparation method according to claim 9, which is characterized in that in the step that the slurry after drying is rolled into carbon cloth
In rapid, the temperature of pressing is 165~200 DEG C, and the pressure of pressing is 7-15T, and the time of pressing is 1~300s.
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Cited By (1)
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CN112536958A (en) * | 2020-11-18 | 2021-03-23 | 南京交通职业技术学院 | Manufacturing method of modified organic silicon material for automotive interior |
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