CN108905292B - A temperature-changing oil-water separator and volatile oil extraction system - Google Patents

A temperature-changing oil-water separator and volatile oil extraction system Download PDF

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CN108905292B
CN108905292B CN201811118267.5A CN201811118267A CN108905292B CN 108905292 B CN108905292 B CN 108905292B CN 201811118267 A CN201811118267 A CN 201811118267A CN 108905292 B CN108905292 B CN 108905292B
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oil
shell
separation chamber
separator
cyclone
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CN108905292A (en
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伍振峰
杨明
王学成
万娜
朱根华
王雅琪
王芳
张海宾
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Jiangxi University of Traditional Chinese Medicine
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00Essential oils; Perfumes
    • C11B9/02Recovery or refining of essential oils from raw materials
    • C11B9/022Refining
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B9/00Essential oils; Perfumes
    • C11B9/02Recovery or refining of essential oils from raw materials
    • C11B9/025Recovery by solvent extraction

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cyclones (AREA)

Abstract

A variable-temperature oil-water separator relates to the field of pharmaceutical equipment, and can cool down an oil-water mixture again after light oil is separated in the process of heavy oil falling, so that the density difference between heavy oil and water is increased, and the separation is easier. The variable-temperature oil-water separator is simple to operate, high in separation efficiency and particularly suitable for volatile oil with light oil and heavy oil. The volatile oil extraction system comprises the variable-temperature oil-water separator, has high separation efficiency on an oil-water mixture, and can improve the yield of volatile oil.

Description

一种变温油水分离器以及挥发油提取系统A variable temperature oil-water separator and volatile oil extraction system

技术领域Technical field

本发明涉及制药设备领域,具体而言,涉及一种变温油水分离器以及挥发油提取系统。The invention relates to the field of pharmaceutical equipment, and specifically to a temperature-changing oil-water separator and a volatile oil extraction system.

背景技术Background technique

挥发油也称精油,是存在于植物体内的一类具有挥发性,可随水蒸汽蒸馏,与水不相混溶的油状液体。挥发油大多具有芳香嗅味,并且具有多方面的生物活性。挥发油在植物界分布极广,作为中药使用的植物就有数百种含有挥发油。挥发油的组成相当复杂,其基本组成为萜类化合物、芳香族化合物、脂肪族化合物等,其中萜类占的比例最大且主要是单萜、倍半萜及其含氧衍生物。挥发油作为中药产生作用的重要物质,研究其提取与分离对于开发新药以及推动中医药现代化具有重要意义。长期以来,国内外学者对中药挥发油的提取与分离进行了大量的研究探索,其提取与分离方法虽然在不断的改进和提高,但多数仍处于实验室研究阶段,无法进行产业化应用。Volatile oil, also known as essential oil, is a volatile oily liquid that exists in plants, can be distilled with water vapor, and is immiscible with water. Most volatile oils have aromatic smell and have various biological activities. Volatile oils are widely distributed in the plant kingdom, and hundreds of plants used in traditional Chinese medicine contain volatile oils. The composition of volatile oil is quite complex. Its basic components are terpenoids, aromatic compounds, aliphatic compounds, etc. Among them, terpenes account for the largest proportion and are mainly monoterpenes, sesquiterpenes and their oxygenated derivatives. Volatile oil is an important substance that produces the effects of traditional Chinese medicine. Studying its extraction and separation is of great significance for the development of new drugs and the promotion of the modernization of traditional Chinese medicine. For a long time, domestic and foreign scholars have conducted a lot of research and exploration on the extraction and separation of volatile oils from traditional Chinese medicine. Although the extraction and separation methods are constantly being improved and improved, most of them are still in the laboratory research stage and cannot be industrialized.

目前与提取设备配套的挥发油收集分离装置收集、分离效率不够高,对部分药材在大生产中甚至无法收集到挥发油,导致药材利用率低,能耗大,成本高等问题,挥发油提取、分离装备已经严重影响到中药制剂的生产和产品的质量。At present, the collection and separation efficiency of the volatile oil collection and separation device matched with the extraction equipment is not high enough. For some medicinal materials, volatile oil cannot even be collected in large-scale production, resulting in low utilization rate of medicinal materials, high energy consumption, high cost and other problems. Volatile oil extraction and separation equipment has been It seriously affects the production and quality of traditional Chinese medicine preparations.

鉴于此,特提出本申请。In view of this, this application is filed.

发明内容Contents of the invention

本发明提供了一种油水分离器,旨在改善现有的油水分离器对挥发油的提取率不够高的问题。The invention provides an oil-water separator, aiming to improve the problem that the existing oil-water separator has an insufficient extraction rate of volatile oil.

本发明还提供了一种挥发油提取系统,其对挥发油的提取效率高。The invention also provides a volatile oil extraction system, which has high extraction efficiency of volatile oil.

本发明的实施例是这样实现的:The embodiment of the present invention is implemented as follows:

一种变温油水分离器,其包括壳体和位于壳体内的分离室,壳体的顶部设置有轻油分离器,底部设置有重油分离器;分离室包括位于壳体上部的第一分离室,以及位于壳体下部的第二分离室;混合油进料管贯穿壳体伸入到第一分离室内,水相出液管贯穿壳体伸入到第二分离室内;壳体外侧对应第二分离室的位置套设有冷凝套,冷凝套与壳体之间形成有供冷凝液通过的冷凝腔。A variable temperature oil-water separator, which includes a shell and a separation chamber located in the shell. A light oil separator is provided on the top of the housing, and a heavy oil separator is provided on the bottom; the separation chamber includes a first separation chamber located on the upper part of the housing, And a second separation chamber located at the lower part of the casing; the mixed oil feed pipe extends through the casing into the first separation chamber, and the aqueous phase outlet pipe extends through the casing into the second separation chamber; the outside of the casing corresponds to the second separation chamber A condensation jacket is set in the position of the chamber, and a condensation cavity for condensate to pass is formed between the condensation jacket and the shell.

进一步地,在本发明其它较佳的实施例中,冷凝腔设置有冷凝液入口和冷凝液出口,冷凝液入口位于冷凝腔的底部,冷凝液出口位于冷凝腔的顶部。Furthermore, in other preferred embodiments of the present invention, the condensation chamber is provided with a condensate inlet and a condensate outlet. The condensate inlet is located at the bottom of the condensation chamber, and the condensate outlet is located at the top of the condensation chamber.

进一步地,在本发明其它较佳的实施例中,冷凝腔沿壳体的周向设置,并环绕壳体一周。Furthermore, in other preferred embodiments of the present invention, the condensation chamber is arranged along the circumference of the casing and surrounds the casing.

进一步地,在本发明其它较佳的实施例中,冷凝套由隔热材料制成。Furthermore, in other preferred embodiments of the present invention, the condensation jacket is made of thermal insulation material.

进一步地,在本发明其它较佳的实施例中,变温油水分离器还设置有冷凝管,冷凝管包括进液管、螺旋管和出液管,螺旋管位于第二分离室内,并绕水相出液管设置,螺旋管的两端分别与进液管和出液管连通,进液管和出液管贯穿壳体。Furthermore, in other preferred embodiments of the present invention, the temperature-variable oil-water separator is also provided with a condensation pipe. The condensation pipe includes a liquid inlet pipe, a spiral pipe and a liquid outlet pipe. The spiral pipe is located in the second separation chamber and surrounds the water phase. A liquid outlet pipe is provided, and the two ends of the spiral tube are respectively connected with the liquid inlet pipe and the liquid outlet pipe, and the liquid inlet pipe and the liquid outlet pipe penetrate the shell.

进一步地,在本发明其它较佳的实施例中,壳体的顶部设置有用于平衡分离室内气压的呼吸器。Furthermore, in other preferred embodiments of the present invention, a respirator for balancing the air pressure in the separation chamber is provided on the top of the housing.

进一步地,在本发明其它较佳的实施例中,变温油水分离器还包括旋流分离器,旋流分离器位于第一分离室内,旋流分离器的入流口与混合油进料管连通,旋流分离器的顶部设置有溢流口,底部设置有底流口。Further, in other preferred embodiments of the present invention, the variable temperature oil-water separator also includes a cyclone separator, which is located in the first separation chamber, and the inlet of the cyclone separator is connected to the mixed oil feed pipe. The top of the cyclone separator is provided with an overflow port, and the bottom is provided with an underflow port.

进一步地,在本发明其它较佳的实施例中,旋流分离器内设置有旋流腔,旋流腔包括位于上方的圆柱段旋流腔,以及位于下方的圆锥段旋流腔,旋流分离器的入流口沿圆柱段旋流腔的切线方向设置。Further, in other preferred embodiments of the present invention, a swirl chamber is provided in the cyclone separator. The cyclone chamber includes a cylindrical section cyclone chamber located above and a conical section cyclone chamber located below. The inlet of the separator is arranged along the tangential direction of the cylindrical section swirl chamber.

进一步地,在本发明其它较佳的实施例中,底流口的下方设置有扰流板,扰流板与壳体连接,并与旋流分离器的底流口间隔设置;扰流板与壳体之间设置有过液间隙。Further, in other preferred embodiments of the present invention, a spoiler is provided below the underflow port, and the spoiler is connected to the casing and spaced apart from the underflow port of the cyclone separator; the spoiler and the casing are There is a liquid gap between them.

一种挥发油提取系统,其包括上述变温油水分离器。A volatile oil extraction system, which includes the above-mentioned variable temperature oil-water separator.

本发明实施例的有益效果是:The beneficial effects of the embodiments of the present invention are:

本发明实施例提供了一种变温油水分离器,其可以在轻油分离后,于重油下降的过程中,对油水混合物进行再次降温,使重油与水的密度差变大,从而更加容易分离。该变温油水分离器操作简单,分离效率高,尤其适合于即有轻油又有重油的挥发油。Embodiments of the present invention provide a temperature-variable oil-water separator, which can cool the oil-water mixture again during the descent of heavy oil after light oil is separated, so that the density difference between heavy oil and water becomes larger, making separation easier. The variable temperature oil-water separator is simple to operate and has high separation efficiency, and is especially suitable for volatile oils containing both light oil and heavy oil.

本发明实施例还提供了一种挥发油提取系统,其包括上述变温油水分离器,其对于油水混合物的分离效率高,可以提高挥发油的收率。Embodiments of the present invention also provide a volatile oil extraction system, which includes the above-mentioned variable temperature oil-water separator, which has high separation efficiency for oil-water mixtures and can increase the yield of volatile oil.

附图说明Description of the drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.

图1为本发明第一实施例所提供的一种变温油水分离器的示意图;Figure 1 is a schematic diagram of a variable temperature oil-water separator provided by the first embodiment of the present invention;

图2为本发明第二实施例所提供的一种变温油水分离器的示意图;Figure 2 is a schematic diagram of a variable temperature oil-water separator provided by the second embodiment of the present invention;

图3为本发明第二实施例所提供的一种变温油水分离器的旋流分离器的剖视图;Figure 3 is a cross-sectional view of a cyclone separator of a variable temperature oil-water separator provided by the second embodiment of the present invention;

图4为本发明实施例第二实施例所提供的一种变温油水分离器的扰流板的示意图。Figure 4 is a schematic diagram of a spoiler of a variable temperature oil-water separator provided in the second embodiment of the present invention.

图标:100-变温油水分离器;110-壳体;111-轻油分离器;112-重油分离器;113-混合油进料管;114-水相出液管;115-呼吸器;120-分离室;121-第一分离室;122-第二分离室;130-冷凝套;131-冷凝腔;132-冷凝液入口;133-冷凝液出口;140-冷凝管;141-进液管;142-螺旋管;143-出液管;150-旋流分离器;151-入流口;152-溢流口;153-底流口;154-旋流腔;1541-圆柱段旋流腔;1542-圆锥段旋流腔;160-扰流板;161-过液间隙;200-变温油水分离器。Icon: 100-variable temperature oil-water separator; 110-shell; 111-light oil separator; 112-heavy oil separator; 113-mixed oil feed pipe; 114-water phase outlet pipe; 115-breather; 120- Separation chamber; 121-first separation chamber; 122-second separation chamber; 130-condensation jacket; 131-condensation chamber; 132-condensate inlet; 133-condensate outlet; 140-condensation pipe; 141-liquid inlet pipe; 142-spiral tube; 143-liquid outlet pipe; 150-cyclone separator; 151-inflow port; 152-overflow port; 153-bottom flow port; 154-cyclone chamber; 1541-cylindrical section cyclone chamber; 1542- Conical section swirl chamber; 160-spoiler; 161-liquid clearance; 200-variable temperature oil-water separator.

具体实施方式Detailed ways

为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. Accordingly, the following detailed description of embodiments of the invention provided in the appended drawings is not intended to limit the scope of the claimed invention, but rather to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The directions indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly provided and limited, the term "above" or "below" a first feature of a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.

第一实施例First embodiment

本实施例提供了一种变温油水分离器100,参照图1所示,其包括壳体110和位于壳体110内的分离室120。This embodiment provides a variable temperature oil-water separator 100, as shown in FIG. 1, which includes a housing 110 and a separation chamber 120 located in the housing 110.

如图1所示,在本实施例中,壳体110整体为圆柱型,壳体110的顶部设置有轻油分离器111,底部设置有重油分离器112。分离室120包括位于壳体110上部的第一分离室121,以及位于壳体110下部的第二分离室122。混合油进料管贯穿壳体110伸入到第一分离室121内,水相出液管114贯穿壳体110伸入到第二分离室122内。壳体110外侧对应第二分离室122的位置套设有冷凝套130,冷凝套130与壳体110之间形成有供冷凝液通过的冷凝腔131。As shown in FIG. 1 , in this embodiment, the housing 110 is cylindrical as a whole. A light oil separator 111 is provided on the top of the housing 110 and a heavy oil separator 112 is provided on the bottom. The separation chamber 120 includes a first separation chamber 121 located at the upper part of the housing 110 and a second separation chamber 122 located at the lower part of the housing 110 . The mixed oil feed pipe extends through the casing 110 into the first separation chamber 121 , and the water phase outlet pipe 114 extends through the casing 110 into the second separation chamber 122 . A condensation sleeve 130 is set outside the shell 110 at a position corresponding to the second separation chamber 122. A condensation cavity 131 for condensate to pass is formed between the condensation sleeve 130 and the shell 110.

由挥发油和冷凝水形成的油水混合物由混合油进料管进入到第一分离室121内,油水混合物中的轻油上升,并由位于第一分离室121顶部的轻油分离器111进行收集。而重油和水则一起下沉进入到第二分离室122,并在下沉过程中进一步分离,分离后的重油由第二分离室122底部的重油分离器112进行收集,冷凝水则从水相出液管114排出。但是,重油和水的密度接近,要实现分离需要较长的时间。本实施例通过在重油和水下沉的过程中,再次对其进行降温,从而增加重油和水的密度差,使其更容易分离。值得注意的是,在本实施例中,第一分离室121和第二分离室122之间并没有真实的进行分隔,第一分离室121和第二分离室122实际上仍然是一个完整的整体,第二分离室122仅仅是根据其具备再次降温的效果,而进行的功能上的区分。The oil-water mixture formed by volatile oil and condensed water enters the first separation chamber 121 through the mixed oil feed pipe. The light oil in the oil-water mixture rises and is collected by the light oil separator 111 located at the top of the first separation chamber 121 . The heavy oil and water sink together into the second separation chamber 122 and are further separated during the sinking process. The separated heavy oil is collected by the heavy oil separator 112 at the bottom of the second separation chamber 122, and the condensed water comes out of the water phase. Liquid pipe 114 drains. However, heavy oil and water have similar densities, so separation takes a long time. In this embodiment, the temperature of heavy oil and water is cooled again during their sinking process, thereby increasing the density difference between heavy oil and water, making them easier to separate. It is worth noting that in this embodiment, there is no real separation between the first separation chamber 121 and the second separation chamber 122. The first separation chamber 121 and the second separation chamber 122 are actually still a complete whole. , the second separation chamber 122 is only functionally distinguished based on its ability to cool down again.

冷凝腔131设置有冷凝液入口132和冷凝液出口133,冷凝液入口132位于冷凝腔131的底部,冷凝液出口133位于冷凝腔131的顶部。冷凝液由下至上运动,与重油和水的混合物之间形成逆流,达到提高降温效果的目的。The condensation chamber 131 is provided with a condensate inlet 132 and a condensate outlet 133 . The condensate inlet 132 is located at the bottom of the condensation chamber 131 , and the condensate outlet 133 is located at the top of the condensation chamber 131 . The condensate moves from bottom to top and forms a countercurrent with the mixture of heavy oil and water to achieve the purpose of improving the cooling effect.

冷凝腔131沿壳体110的周向设置,并环绕壳体110一周,使得冷凝液可以从壳体110的各个方向对第二分离室122内的混合液体进行均匀的降温,增加分离的效果。The condensation chamber 131 is arranged along the circumference of the casing 110 and surrounds the casing 110 so that the condensate can evenly cool the mixed liquid in the second separation chamber 122 from all directions of the casing 110 and increase the separation effect.

冷凝套130由隔热材料制成。隔热材料制成的冷凝套130可以防止冷气的外溢,使冷凝液可以更好的与壳体110之间发生热传递,提高对第二分离室122内混合液体的降温效率。The condensation jacket 130 is made of thermal insulation material. The condensation jacket 130 made of thermal insulation material can prevent cold air from overflowing, allowing better heat transfer between the condensate and the shell 110, and improving the cooling efficiency of the mixed liquid in the second separation chamber 122.

壳体110的顶部设置有呼吸器115。呼吸器115可以用于平衡分离室120内的气压,避免出现由于负压引起的分离不畅、倒流等情况,或是由压力过大引发的喷液、漏液等情况。A respirator 115 is provided on the top of the housing 110 . The respirator 115 can be used to balance the air pressure in the separation chamber 120 to avoid poor separation and backflow caused by negative pressure, or liquid spraying and leakage caused by excessive pressure.

第二实施例Second embodiment

本实施例提供了一种变温油水分离器200,参照图2所示,其与第一实施例所提供的变温油水分离器100基本相同,其区别如下。This embodiment provides a temperature-variable oil-water separator 200, as shown in FIG. 2. It is basically the same as the temperature-variable oil-water separator 100 provided in the first embodiment, and the differences are as follows.

为了进一步地提升降温效率,如图2所示,本实施例中的变温油水分离器200还设置有冷凝管140,冷凝管140包括进液管141、螺旋管142和出液管143,螺旋管142位于第二分离室122内,并绕水相出液管114设置,螺旋管142的两端分别与进液管141和出液管143连通,进液管141和出液管143贯穿壳体110。冷凝管140可以伸入到第二分离室122内,对第二分离室122内部的混合液体进行降温,与冷凝腔131配合使用,可以极大地增加降温效率。In order to further improve the cooling efficiency, as shown in Figure 2, the variable temperature oil-water separator 200 in this embodiment is also provided with a condensation tube 140. The condensation tube 140 includes a liquid inlet pipe 141, a spiral tube 142 and a liquid outlet pipe 143. The spiral tube 142 is located in the second separation chamber 122 and is arranged around the water phase liquid outlet pipe 114. Both ends of the spiral tube 142 are connected with the liquid inlet pipe 141 and the liquid outlet pipe 143 respectively. The liquid inlet pipe 141 and the liquid outlet pipe 143 penetrate the shell. 110. The condensation pipe 140 can extend into the second separation chamber 122 to cool the mixed liquid inside the second separation chamber 122. When used in conjunction with the condensation chamber 131, the cooling efficiency can be greatly increased.

进一步地,如图2和图3所示,在本实施例中,变温油水分离器200还包括旋流分离器150,旋流分离器150位于第一分离室121内,旋流分离器150的入流口151与混合油进料管113连通,旋流分离器150的顶部设置有溢流口152,底部设置有底流口153。旋流分离器150可以对油水混合物进行初步的分离,在离心的作用下,轻油由旋流分离器150顶部的溢流口152流出,而重油和水则由旋流分离器150底部的底流口153流出。Further, as shown in Figures 2 and 3, in this embodiment, the variable temperature oil-water separator 200 also includes a cyclone separator 150. The cyclone separator 150 is located in the first separation chamber 121. The cyclone separator 150 The inflow port 151 is connected with the mixed oil feed pipe 113. The cyclone separator 150 is provided with an overflow port 152 at the top and an underflow port 153 at the bottom. The cyclone separator 150 can perform preliminary separation of the oil-water mixture. Under the action of centrifugation, the light oil flows out from the overflow port 152 at the top of the cyclone separator 150, while the heavy oil and water flow from the underflow at the bottom of the cyclone separator 150. Mouth 153 flows out.

旋流分离器150内设置有旋流腔154,旋流腔154包括位于上方的圆柱段旋流腔1541,以及位于下方的圆锥段旋流腔1542,旋流分离器150的入流口151沿圆柱段旋流腔1541的切线方向设置。切向进入的油水混合物呈螺旋形态运动,在进入到圆锥段旋流腔1542后,随着内径的逐渐缩小,液体旋转速度逐步加快。由于底流口153的口径较小,使得液体无法全部从底流口153排出。这样的情况下,重油和水沿旋流腔154的腔壁由底流口153流出,并挤压轻油向压力较低的中心处向上,由溢流口152流出,实现轻油的初步分离。The cyclone separator 150 is provided with a cyclone chamber 154. The cyclone chamber 154 includes a cylindrical section cyclone chamber 1541 located above and a conical section cyclone chamber 1542 located below. The inlet 151 of the cyclone separator 150 is along the cylinder. The segmented swirl chamber 1541 is arranged in the tangential direction. The oil-water mixture that enters tangentially moves in a spiral shape. After entering the conical section swirl chamber 1542, the liquid rotation speed gradually accelerates as the inner diameter gradually decreases. Since the diameter of the bottom flow port 153 is small, all the liquid cannot be discharged from the bottom flow port 153 . Under such circumstances, heavy oil and water flow out from the bottom flow port 153 along the wall of the swirl chamber 154, and squeeze the light oil upward to the center with lower pressure, and flow out from the overflow port 152, achieving preliminary separation of the light oil.

进一步地,如图2和图4所示,底流口153的下方设置有扰流板160,扰流板160与壳体110连接,并与旋流分离器150的底流口153间隔设置;扰流板160与壳体110之间设置有过液间隙161。由底流口153流出的重油和水的运动速度较快,流入第二分离室122后,不能做到充分的停留降温。扰流板160的设置则可以起到较好的缓冲作用,重油和水冲击到扰流板160上,被阻挡减速后,再由过液间隙161流入到第二分离室122中,进行充分的降温,进而提高分离的效果。Further, as shown in Figures 2 and 4, a spoiler 160 is provided below the underflow port 153. The spoiler 160 is connected to the housing 110 and is spaced apart from the underflow port 153 of the cyclone separator 150; spoiler 160 A liquid gap 161 is provided between the plate 160 and the housing 110 . The heavy oil and water flowing out from the underflow port 153 move very fast, and after flowing into the second separation chamber 122, they cannot stay and cool down sufficiently. The arrangement of the spoiler 160 can play a better buffering role. The heavy oil and water impact on the spoiler 160 and are blocked and decelerated, and then flow into the second separation chamber 122 through the liquid gap 161 for full separation. Lower the temperature, thereby improving the separation effect.

本实施例还提供了一种挥发油提取系统,其包括上述变温油水分离器200。其包括上述变温油水分离器200,其对于油水混合物的分离效率高,可以提高挥发油的收率。This embodiment also provides a volatile oil extraction system, which includes the above-mentioned variable temperature oil-water separator 200. It includes the above-mentioned variable temperature oil-water separator 200, which has high separation efficiency for oil-water mixture and can increase the yield of volatile oil.

综上所述,本发明实施例提供了一种变温油水分离器,其可以在轻油分离后,于重油下降的过程中,对油水混合物进行再次降温,使重油与水的密度差变大,从而更加容易分离。该变温油水分离器操作简单,分离效率高,尤其适合于即有轻油又有重油的挥发油。To sum up, embodiments of the present invention provide a variable temperature oil-water separator, which can cool down the oil-water mixture again during the descending process of heavy oil after light oil is separated, so that the density difference between heavy oil and water becomes larger. This makes separation easier. The variable temperature oil-water separator is simple to operate and has high separation efficiency, and is especially suitable for volatile oils containing both light oil and heavy oil.

本发明实施例还提供了一种挥发油提取系统,其包括上述变温油水分离器,其对于油水混合物的分离效率高,可以提高挥发油的收率。Embodiments of the present invention also provide a volatile oil extraction system, which includes the above-mentioned variable temperature oil-water separator, which has high separation efficiency for oil-water mixtures and can increase the yield of volatile oil.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1. The temperature-variable oil-water separator is characterized by comprising a shell and a separation chamber positioned in the shell, wherein the top of the shell is provided with a light oil separator, and the bottom of the shell is provided with a heavy oil separator; the separation chamber comprises a first separation chamber positioned at the upper part of the shell and a second separation chamber positioned at the lower part of the shell; the mixed oil feeding pipe penetrates through the shell and stretches into the first separation chamber, and the water phase liquid outlet pipe penetrates through the shell and stretches into the second separation chamber; a condensing sleeve is sleeved at the outer side of the shell corresponding to the position of the second separation chamber, and a condensing cavity for passing condensate is formed between the condensing sleeve and the shell;
the variable-temperature oil-water separator also comprises a cyclone separator, wherein the cyclone separator is positioned in the first separation chamber, an inflow port of the cyclone separator is communicated with the mixed oil feeding pipe, an overflow port is arranged at the top of the cyclone separator, and a bottom flow port is arranged at the bottom of the cyclone separator;
the cyclone separator is internally provided with a cyclone cavity, the cyclone cavity comprises a cylindrical section cyclone cavity positioned above and a conical section cyclone cavity positioned below, and an inflow port of the cyclone separator is arranged along the tangential direction of the cylindrical section cyclone cavity;
a spoiler is arranged below the bottom flow port, connected with the shell and arranged at intervals with the bottom flow port of the cyclone separator; a liquid passing gap is arranged between the spoiler and the shell;
the top of the shell is provided with a respirator for balancing the air pressure in the separation chamber.
2. The variable temperature oil-water separator according to claim 1, wherein the condensation chamber is provided with a condensate inlet and a condensate outlet, the condensate inlet being located at the bottom of the condensation chamber, the condensate outlet being located at the top of the condensation chamber.
3. The temperature change oil-water separator according to claim 2, wherein the condensation chamber is provided along a circumferential direction of the housing and surrounds the housing for one revolution.
4. The temperature change oil-water separator according to claim 2 wherein the condensing jacket is made of a heat insulating material.
5. The variable temperature oil-water separator according to claim 1, further comprising a condenser tube, a spiral tube and a liquid outlet tube, wherein the spiral tube is located in the second separation chamber and is arranged around the water phase liquid outlet tube, two ends of the spiral tube are respectively communicated with the liquid inlet tube and the liquid outlet tube, and the liquid inlet tube and the liquid outlet tube penetrate through the shell.
6. A volatile oil extraction system comprising the variable temperature oil-water separator of any one of claims 1-5.
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